CN204469937U - Large volume cylindrical tank cleaning three-dimensional rotation shower nozzle - Google Patents
Large volume cylindrical tank cleaning three-dimensional rotation shower nozzle Download PDFInfo
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- CN204469937U CN204469937U CN201520117079.6U CN201520117079U CN204469937U CN 204469937 U CN204469937 U CN 204469937U CN 201520117079 U CN201520117079 U CN 201520117079U CN 204469937 U CN204469937 U CN 204469937U
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Abstract
本实用新型涉及一种用于煤化工及石油企业的大容积圆柱形罐体清洗用三维旋转喷头,具有一副由上固定盘、下固定盘和多根盘间连接螺杆组成的圆柱笼式固定支架,将一根内通T型喷杆的竖直杆段由圆柱笼式固定支架的上方沿中心线穿装入圆柱笼式固定支架内,T型喷杆竖直杆段的下端穿进一个进液管道接头内,T型喷杆竖直杆段的上部通过一个锥形轴承与上固定盘相连,T型喷杆平直杆段的两端均为喷嘴管,两喷嘴管相对于平直杆段均呈圆弧状弧度45°设置,且喷射方向相反,进液管道接头的下部通过一个接口法兰与下固定盘相连。本实用新型具有结构简单、操作方便、易于推广应用等优点,可大大节约药剂及水资源,对大容积罐体的清洗效果好。
The utility model relates to a three-dimensional rotary spray head for cleaning large-capacity cylindrical tanks used in coal chemical industry and petroleum enterprises. Bracket, the vertical rod section of a T-shaped spray rod is inserted into the cylindrical cage fixed bracket along the center line from the top of the cylindrical cage fixed bracket, and the lower end of the vertical rod section of the T-shaped spray rod is inserted into a In the liquid inlet pipe joint, the upper part of the vertical section of the T-shaped spray bar is connected with the upper fixed plate through a tapered bearing. Both ends of the straight section of the T-shaped spray bar are nozzle tubes, and the two nozzle tubes are relatively straight The rod sections are all arranged in a circular arc with an arc of 45°, and the spraying directions are opposite. The lower part of the liquid inlet pipe joint is connected with the lower fixed plate through an interface flange. The utility model has the advantages of simple structure, convenient operation, easy popularization and application, etc., can greatly save medicine and water resources, and has good cleaning effect on large-volume tanks.
Description
技术领域 technical field
本实用新型属于清洗装置技术领域,涉及一种用于煤化工及石油企业的大容积圆柱形罐体清洗用三维旋转喷头。 The utility model belongs to the technical field of cleaning devices, and relates to a three-dimensional rotating nozzle for cleaning large-capacity cylindrical tanks used in coal chemical and petroleum enterprises.
背景技术 Background technique
煤化工企业的甲醇储罐以及采油厂的原油储罐等储罐罐体的容积均比较大,通常容积在5000m3~50000m3,储罐在安装完成后必须进行酸洗除锈、钝化、干燥、防腐等工序才可以投入使用,以免影响产品品质;此外一些已经投入使用的储罐由于在使用数年后也会产生大量的锈与垢,故也必须经常对其上锈与垢进行清洗,以保证产品的质量。但上述储罐由于容积太大,以往采用注满水的方式进行清洗,既浪费药剂,也浪费大量宝贵的水资源,同时清洗完成后产生的废液量亦十分巨大,给废液处理也带来了极大的不便,因此,很有必要设计一种能够节约药剂及水液用量的经济环保储罐清洗设备。 Methanol storage tanks in coal chemical enterprises and crude oil storage tanks in oil production plants have relatively large volumes, usually between 5000m 3 and 50000m 3 . Drying, anti-corrosion and other processes can be put into use, so as not to affect product quality; in addition, some storage tanks that have been put into use will also produce a lot of rust and scale after several years of use, so they must be cleaned frequently , to ensure product quality. However, due to the large volume of the above-mentioned storage tanks, they were cleaned by filling them with water in the past, which not only wastes chemicals, but also wastes a lot of precious water resources. It has caused great inconvenience, therefore, it is necessary to design an economical and environmentally friendly storage tank cleaning equipment that can save the amount of medicament and water.
实用新型内容 Utility model content
本实用新型的目的在于对现有技术存在的问题加以解决,提供一种结构简单、操作方便、可大大节约药剂及水资源且清洗效果好的大容积(5000m3以上)圆柱形罐体清洗用三维旋转喷头。 The purpose of the utility model is to solve the problems existing in the prior art, to provide a cleaning device for a large-volume (more than 5000m 3 ) cylindrical tank body that is simple in structure, easy to operate, can greatly save medicaments and water resources, and has a good cleaning effect. Three-dimensional rotating nozzle.
为实现上述发明目的而采用的技术解决方案是这样的:所提供的大容积圆柱形罐体清洗用三维旋转喷头具有一副由上固定盘、下固定盘和多根盘间连接螺杆组成的圆柱笼式固定支架,将一根内通T型喷杆的竖直杆段由圆柱笼式固定支架的上方沿中心线穿装入圆柱笼式固定支架内,T型喷杆竖直杆段的下端穿进一个进液管道接头内,T型喷杆竖直杆段的上部通过一个锥形轴承与上固定盘相连,T型喷杆平直杆段的两端均为喷嘴管,两喷嘴管相对于平直杆段均呈圆弧状弧度45°设置,且喷射方向相反,进液管道接头的下部通过一个接口法兰与下固定盘相连。 The technical solution adopted for the purpose of the above invention is as follows: the provided three-dimensional rotary nozzle for cleaning the large-capacity cylindrical tank has a pair of cylinders consisting of an upper fixed plate, a lower fixed plate and a plurality of connecting screws between the plates. Cage-type fixed bracket, a vertical section of a T-shaped spray boom inside is inserted into the cylindrical cage-type fixed bracket along the center line from the top of the cylindrical cage-type fixed bracket, and the lower end of the vertical section of the T-shaped spray boom Penetrating into a liquid inlet pipe joint, the upper part of the vertical section of the T-shaped spray bar is connected with the upper fixed plate through a tapered bearing. Both ends of the straight section of the T-shaped spray bar are nozzle tubes, and the two nozzle tubes are opposite to each other. The straight rod sections are arranged in a circular arc with an arc of 45°, and the spraying direction is opposite. The lower part of the liquid inlet pipe joint is connected to the lower fixed plate through an interface flange.
本实用新型采用的技术方案还包括:在进液管道接头的上部通过紧固螺栓压装有一个内置密封填料的填料压盖。 The technical scheme adopted by the utility model also includes: a packing gland with a built-in sealing packing is press-fitted on the upper part of the liquid inlet pipe joint through fastening bolts.
本实用新型采用的技术方案还包括:在T型喷杆竖直杆段的上部装有固定套管,固定套管的外径与锥形轴承的旋转环外径大小一致。 The technical solution adopted by the utility model also includes: a fixed sleeve is installed on the upper part of the vertical section of the T-shaped spray rod, and the outer diameter of the fixed sleeve is consistent with the outer diameter of the rotating ring of the tapered bearing.
本实用新型采用的技术方案还包括:所述的锥形轴承为50°锥形轴承。 The technical solution adopted by the utility model also includes: the tapered bearing is a 50° tapered bearing.
实际应用中,将该三维旋转喷头设置在5000m3以上的圆柱形罐体内空间的上部,调整好T型喷杆的高度,同时使进液管道接头下连的接口法兰与在罐体底部设置的高压清洗泵的清洗液输送管相连接;清洗泵开启后,加压清洗液依次经进液管道接头、T型喷杆竖直杆段后,再分流经T型喷杆平直杆段两端的弧形喷嘴管喷出,由于在T型喷杆平直杆段两端的喷嘴管呈圆弧状弧度45°且喷射方向相反,由此产生的反向作用力,可以使T型喷杆不断旋转,从而使清洗液循环并均 匀地喷向圆柱形罐体的上部罐壁,清洗液继之由罐壁顺溜而下汇集在罐底部,再经高压清洗泵送至罐顶部,如此循环,最终将储罐内壁表面的锈与垢清洗干净。 In practical application, the three-dimensional rotary nozzle is set on the upper part of the inner space of a cylindrical tank with a size of more than 5000m3 , and the height of the T-shaped spray bar is adjusted. The cleaning liquid delivery pipe of the high-pressure cleaning pump is connected to each other; after the cleaning pump is turned on, the pressurized cleaning liquid passes through the liquid inlet pipe joint, the vertical section of the T-shaped spray boom in turn, and then splits through the two straight sections of the T-shaped spray boom. The arc-shaped nozzle tube at the end is sprayed out. Since the nozzle tubes at both ends of the straight section of the T-shaped spray bar are arc-shaped with an arc of 45° and the spraying direction is opposite, the resulting reverse force can make the T-shaped spray bar continue to spray. Rotate, so that the cleaning liquid circulates and sprays evenly to the upper tank wall of the cylindrical tank body. The cleaning liquid then flows down from the tank wall and collects at the bottom of the tank, and then is pumped to the top of the tank through high-pressure cleaning. Clean the rust and scale on the inner surface of the storage tank.
本实用新型具有的有益效果及结构优点是: The beneficial effects and structural advantages that the utility model has are:
1、采用本实用新型所述三维旋转喷头清洗20000m3储罐的用水量仅为以往充满储罐清洗方式用水量的1%; 1. The water consumption of cleaning a 20000m3 storage tank by using the three-dimensional rotating nozzle described in the present invention is only 1% of the water consumption of the previous method of filling the storage tank;
2、采用本实用新型所述三维旋转喷头清洗20000m3储罐的药剂用量仅为以往充满储罐清洗方式药剂用量的1%; 2. The amount of chemicals used to clean a 20,000 m storage tank by using the three- dimensional rotary nozzle described in the present invention is only 1% of the amount of chemicals used in the previous way of cleaning the tanks;
3、采用本实用新型所述三维旋转喷头清洗20000m3储罐的药剂废水量极少,仅为原用量的1/100; 3. Using the three-dimensional rotary nozzle described in the present invention to clean the 20000m3 storage tank, the amount of pharmaceutical waste water is very small, only 1/100 of the original amount;
4、本实用新型结构中,T型喷杆平直杆段两端的喷嘴管呈圆弧状弧度45°且喷射方向相反的设置形式,由此产生的反向作用力可以使T型喷杆不断旋转; 4. In the structure of the utility model, the nozzle tubes at both ends of the straight section of the T-shaped spray bar are arranged in a circular arc with a radian of 45° and the spraying direction is opposite. The resulting reverse force can make the T-shaped spray bar continuously rotate;
5、本实用新型采用填料压盖对进液管道与T型喷杆之间的缝隙进行密封,可防止清洗液从进液管道与T型喷杆之间的缝隙漏掉; 5. The utility model adopts the packing gland to seal the gap between the liquid inlet pipe and the T-shaped spray rod, which can prevent the cleaning liquid from leaking from the gap between the liquid inlet pipe and the T-shaped spray rod;
6、本实用新型结构中,通过安装在上固定盘中心的50°锥形轴承,减小了旋转过程中T型喷杆与上固定盘之间的阻力; 6. In the structure of the utility model, the resistance between the T-shaped spray bar and the upper fixed plate is reduced during the rotation process through the 50° conical bearing installed in the center of the upper fixed plate;
7、本实用新型结构中,固定套管的外径与50°锥形轴承的旋转环外径大小一致,使T型喷杆与50°锥形轴承一同转动,减小了旋转过程中T型喷杆与50°锥形轴承旋转过程中产生的阻力。 7. In the structure of the utility model, the outer diameter of the fixed sleeve is the same as the outer diameter of the rotating ring of the 50° tapered bearing, so that the T-shaped spray bar and the 50° tapered bearing rotate together, reducing the T-shape during the rotation process. Resistance during boom rotation with 50° tapered bearing.
附图说明 Description of drawings
图1是本实用新型一个具体实施例的主视结构示意图。 Fig. 1 is a front view structural schematic diagram of a specific embodiment of the present invention.
图2是图1的A-A向结构示意图。 Fig. 2 is a schematic view of the structure along the line A-A of Fig. 1 .
图3是图1的B-B向结构示意图。 Fig. 3 is a schematic diagram of the structure along the B-B direction of Fig. 1 .
图中各数字标号的名称分别是:1-接口法兰,2-进液管道接头,3-填料压盖,4-紧固螺栓,5-T型喷杆,6-喷嘴管,7-下固定盘,8-上固定盘,9-连接螺杆,10-锥形轴承,11-固定套管。 The names of the numbers in the figure are: 1-interface flange, 2-inlet pipe joint, 3-packing gland, 4-fastening bolt, 5-T-shaped spray rod, 6-nozzle tube, 7-bottom Fixed disc, 8-upper fixed disc, 9-connecting screw rod, 10-tapered bearing, 11-fixed sleeve.
具体实施方式 Detailed ways
以下将结合附图对本实用新型内容做进一步说明,但本实用新型的实际应用结构并不仅限于图示的实施例。 The content of the utility model will be further described below in conjunction with the accompanying drawings, but the practical application structure of the utility model is not limited to the illustrated embodiment.
参见附图,本实用新型所述的大容积圆柱形罐体清洗用三维旋转喷头由上固定盘8、下固定盘7、连接螺杆9、T型喷杆5、进液管道接头2、接口法兰1、锥形轴承10、固定套管11等部分组成,其中上固定盘8和下固定盘7通过6~8根连接螺杆9连接后组成圆柱笼式固定支架。T型喷杆5由圆柱笼式固定支架的上方沿中心线穿装入圆柱笼式固定支架内,其中T型喷杆5竖直杆段的下端贯穿入进液管道接头2内,T型喷杆5竖直杆段的上部通过一个50°锥形轴承10与上固定盘8相连,T型喷杆5平直杆段的两端均为喷嘴管6,两喷嘴管相对于平直杆段均呈圆弧状弧度45°设置(图2),且喷射方向相反。进液管道接头2下端与进液管道接口法兰1通过焊接连接在一起,进液管道接头2上部与下固定盘7通过焊接相连,进液管道接头2上端焊接有两个紧固螺栓4,紧固螺栓4同时连接填料压盖3,填料压 盖3内置密封填料。在T型喷杆5竖直杆段的上部装有固定套管11,固定套管11的外径与50°锥形轴承10的旋转环外径大小一致。 Referring to the accompanying drawings, the three-dimensional rotary nozzle for cleaning large-capacity cylindrical tanks described in the utility model consists of an upper fixed plate 8, a lower fixed plate 7, a connecting screw 9, a T-shaped spray rod 5, a liquid inlet pipe joint 2, and an interface method. Lan 1, tapered bearing 10, fixed sleeve 11 and other parts, wherein the upper fixed plate 8 and the lower fixed plate 7 are connected by 6 to 8 connecting screws 9 to form a cylindrical cage type fixed support. The T-shaped spray bar 5 is inserted into the cylindrical cage-shaped fixed support along the center line from the top of the cylindrical cage-type fixed support, wherein the lower end of the vertical section of the T-shaped spray bar 5 penetrates into the liquid inlet pipe joint 2, and the T-shaped spray The upper part of the vertical rod section of the rod 5 is connected with the upper fixed plate 8 through a 50° conical bearing 10, and the two ends of the straight rod section of the T-shaped spray rod 5 are nozzle pipes 6, and the two nozzle pipes are opposite to the straight rod section. They are all arranged in a circular arc with an arc angle of 45° (Figure 2), and the spraying directions are opposite. The lower end of the liquid inlet pipe joint 2 is connected with the liquid inlet pipe interface flange 1 by welding, the upper part of the liquid inlet pipe joint 2 is connected with the lower fixing plate 7 by welding, and the upper end of the liquid inlet pipe joint 2 is welded with two fastening bolts 4, The fastening bolt 4 is connected with the packing gland 3 at the same time, and the packing gland 3 has a built-in sealing packing. Fixed sleeve 11 is housed on the top of T-shaped spray bar 5 vertical bar sections, and the outer diameter of fixed sleeve 11 is consistent with the size of the rotating ring outer diameter of 50 ° of tapered bearings 10.
本实用新型的安装步骤是:将由上固定盘8、下固定盘7以及连接螺杆9连接好的圆柱笼式固定支架安装在储罐顶部,用绳索将T型喷杆5从储罐内缓慢吊到储罐顶部并使之与上固定盘8及下固定盘7安装好,调整好T型喷杆5的高度,同时使进液管道接头2下连的接口法兰1与在罐体底部设置的高压清洗泵的清洗液输送管相连接,然后用固定套管11将T型喷杆5固定住。实际工作中,高压清洗泵将清洗液输送到储罐顶部,与进液管道接口法兰1连接,通过T形喷杆5上的弧形喷嘴喷管6向罐壁旋转喷出,其后清洗液体沿罐壁顺流而下,汇集在罐底部,再经高压清洗泵送至罐顶部,如此循环,最终将储罐内壁表面的锈与垢清洗干净。 The installation steps of the utility model are: install the cylindrical cage-type fixed bracket connected by the upper fixed plate 8, the lower fixed plate 7 and the connecting screw rod 9 on the top of the storage tank, and slowly hang the T-shaped spray rod 5 from the storage tank with a rope Go to the top of the storage tank and install it with the upper fixed plate 8 and the lower fixed plate 7, adjust the height of the T-shaped spray bar 5, and at the same time make the interface flange 1 connected to the liquid inlet pipe joint 2 connected with the bottom of the tank body The cleaning fluid delivery pipe of the high-pressure cleaning pump is connected, and then the T-shaped spray bar 5 is fixed with the fixed sleeve 11. In actual work, the high-pressure cleaning pump transports the cleaning liquid to the top of the storage tank, connects with the liquid inlet pipe interface flange 1, and sprays it out to the tank wall through the arc-shaped nozzle nozzle 6 on the T-shaped spray bar 5, and then cleans it. The liquid flows down the tank wall, collects at the bottom of the tank, and then is pumped to the top of the tank through high-pressure cleaning, and circulates in this way, finally cleaning the rust and scale on the inner surface of the tank.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520117079.6U CN204469937U (en) | 2015-02-26 | 2015-02-26 | Large volume cylindrical tank cleaning three-dimensional rotation shower nozzle |
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| CN201520117079.6U CN204469937U (en) | 2015-02-26 | 2015-02-26 | Large volume cylindrical tank cleaning three-dimensional rotation shower nozzle |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032660A (en) * | 2015-08-24 | 2015-11-11 | 夏艳光 | Paint spraying and hanging device for liquefied petroleum gas cylinder |
| CN106583379A (en) * | 2016-12-14 | 2017-04-26 | 杭州凡腾科技股份有限公司 | Tank cleaning device |
| CN110340722A (en) * | 2019-06-18 | 2019-10-18 | 深圳市致尚科技股份有限公司 | Surface dust cleaning apparatus is used in a kind of processing of precise determination of titanium alloy rose cutter |
-
2015
- 2015-02-26 CN CN201520117079.6U patent/CN204469937U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032660A (en) * | 2015-08-24 | 2015-11-11 | 夏艳光 | Paint spraying and hanging device for liquefied petroleum gas cylinder |
| CN106583379A (en) * | 2016-12-14 | 2017-04-26 | 杭州凡腾科技股份有限公司 | Tank cleaning device |
| CN110340722A (en) * | 2019-06-18 | 2019-10-18 | 深圳市致尚科技股份有限公司 | Surface dust cleaning apparatus is used in a kind of processing of precise determination of titanium alloy rose cutter |
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Address after: 710075 No. 11 Tangyan Road, Xi'an High-tech Zone, Shaanxi Province, 1904, Block C, Hesheng Jingguang Center Patentee after: Shaanxi Kaili Environmental Engineering Co.,Ltd. Address before: 710065 Shaanxi city of Xi'an province high tech Zone Tang Yan Road No. 11 i- Duhui 1 Building 1 unit 1620 Patentee before: SHAANXI KELLY CLEANING Co.,Ltd. |
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Granted publication date: 20150715 |