CN204462471U - The integrated metal sleeve arrangement that a kind of precision is non-maintaining - Google Patents
The integrated metal sleeve arrangement that a kind of precision is non-maintaining Download PDFInfo
- Publication number
- CN204462471U CN204462471U CN201520030725.5U CN201520030725U CN204462471U CN 204462471 U CN204462471 U CN 204462471U CN 201520030725 U CN201520030725 U CN 201520030725U CN 204462471 U CN204462471 U CN 204462471U
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- CN
- China
- Prior art keywords
- metal sleeve
- integrated metal
- glass bar
- teflon
- spindle
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- Withdrawn - After Issue
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Abstract
A kind of precision that what the non-maintaining integrated metal sleeve arrangement of a kind of precision of the utility model related to is without the need to regulating, non-maintaining integrated metal sleeve arrangement and clamping method thereof, belong to preform and manufacture field.Comprise spindle coupling disc, stainless steel set bolt, integrated metal sleeve, polyimide sleeve, positioning and locking screw, Teflon latch, Teflon adhesive tape, glass bar, clock gauge, servomotor and main shaft; Main shaft is arranged on spindle drum by bearing, and servomotor is arranged on electric machine support, and servo motor output shaft is connected with main shaft, and front-end of spindle is provided with spindle coupling disc; Spindle coupling disc is connected with integrated metal sleeve by stainless steel set bolt, glass bar two ends are respectively charged in polyimide sleeve, positioning and locking screw and Teflon latch are wound around and wrap by Teflon adhesive tape, and two servomotors synchronously drive glass bar and two integrated metal sleeve synchronous rotaries.
Description
Technical field
A kind of precision that what the non-maintaining integrated metal sleeve arrangement of a kind of precision of the utility model related to is without the need to regulating, non-maintaining integrated metal sleeve arrangement, belong to preform and manufacture field, be a kind of high precision by integral type, the alternative original common clamping with three-jaw chuck of high duty metal sleeve clamping glass rod, realize glass bar and fix clamping, rotate the frock clamp produced.
Background technology
Glass bar horizontal mode clamping fixing means general is at present mainly: due to glass bar produce barred body temperature and environment temperature higher, and corrosive gas is more in environment, namely the chuck of clamping is subject to high temperature precision and is out of shape, and corrosive gas makes jaw surface corrosion, cause clamp precision impaired, require higher for preform production equipment rotary jumping and coaxial accuracy, glass bar is before loading onto chuck, first by accuracy detection special for the clamping chuck at equipment two ends rod, chuck precision is detected and regulates, after meeting the demands, the glass bar two ends stiff end parcel copper sheet cover that need produce, be clipped on the chuck at equipment two ends simultaneously, slowly chuck is locked while manual rotary chuck at a slow speed, after fixedly completing, use clock gauge to measure its surface circle to beat from the outer 150mm position of clip position, rotary chuck, data measured, start after qualified to produce.There is following shortcoming in this fixing means: chuck and glass bar two end in contact are fixed to middle pad one deck copper sheet, and rod is comparatively thin, if locking chuck power is too large or uneven, easily crushes glass bar two ends, easily fracture suddenly in production run; Simultaneously chucks in process of production Yin Gaowen precision easily offset, unstable in production, and need to carry out one-shot measurement adjustment with special test bar before each dress rod, also need double measurement to regulate after dress rod, adjustment operation is loaded down with trivial details and consuming time; Simultaneously in corrosion environment, chuck jaws wearing and tearing are got rusty, and regularly need safeguard replacing, cost is larger.
Summary of the invention
The purpose of this utility model is the integrated metal sleeve arrangement providing a kind of precision non-maintaining for above-mentioned weak point, designs a kind of intensity and meets production and application requirement, high-precision integrated metal sleeve arrangement; This design have easy and simple to handle, intensity is large, high temperature resistant, anticorrosive, the functions such as dress rod is quick, reduction equipment cost, and precision can ensure to stablize for a long time, safeguard without the need to regulating, precision in glass bar production can be ensured effective and reasonablely, improve the quality of finished glass rod, also reduce equipment cost simultaneously, eliminate the plant maintenance time.
The non-maintaining integrated metal sleeve arrangement of a kind of precision takes following technical scheme to realize:
A kind of integral cartridge device without the need to degree of regulation comprises spindle coupling disc, stainless steel set bolt, integrated metal sleeve, polyimide sleeve, positioning and locking screw, Teflon latch, Teflon adhesive tape, glass bar, clock gauge, servomotor and main shaft.
Main shaft is arranged on spindle drum by bearing, and servomotor is arranged on electric machine support, and servo motor output shaft is connected with main shaft, and front-end of spindle is provided with spindle coupling disc.
Integrated metal sleeve one end is provided with inner position stepped hole, and the integrated metal sleeve other end is provided with interior circular hole, pin hole, and spindle coupling disc is provided with positioning boss; The inner position stepped hole of integrated metal sleeve docks with the positioning boss of spindle coupling disc and coordinates, and spindle coupling disc is connected with integrated metal sleeve by stainless steel set bolt.Described glass bar two ends are provided with pilot hole, are concentric hole with the pin hole of integrated metal sleeve.
Two polyimide sleeves to be respectively charged in two integrated metal barrel forward end in circular hole, glass bar two ends are respectively charged in polyimide sleeve, positioning and locking screw loads in the lock screw hole of integrated metal sleeve, Teflon latch inserts in the pin hole of integrated metal sleeve and the pilot hole of glass bar simultaneously, positioning and locking screw and Teflon latch are wound around and wrap by Teflon adhesive tape, and two servomotors synchronously drive glass bar and two integrated metal sleeve synchronous rotaries.
Described clock gauge is adsorbed on the other spindle drum of integrated metal sleeve by gauge stand.
Integrated metal sleeve substitutes chuck and main shaft disk installed surface is installed, and main shaft disk dome and metal sleeve pilot hole are assigned; Three stainless steel set bolts outfit stainless steel is flat, bullet pad is fastening; Clock gauge contact is placed metal sleeve outer round surface, rotates, surface run_out numerical value within 0.01mm, after meeting the demands; The polyimide sleeve of customization is filled in metal sleeve, and lock screw fixes polyimide sleeve and metal sleeve, anti-sliding stop; Teflon latch inserts in metal sleeve, polyimide sleeve and glass bar concentric circle holes; After locking, Teflon latch and lock screw are fastened by Teflon adhesive tape.
Described integrated metal sleeve inner circle, cylindrical concentricity are 0.003mm, and inner circle roughness of excircle is more than 0.8; The corrosion resistant super stainless steel S32205 of material selection.
The clamping method step of the integrated metal sleeve arrangement that a kind of precision is non-maintaining is as follows:
1) before glass bar agglomerating plant runs, check that on glass bar agglomerating plant, whether integral cartridge surface exists dust, carries out removing wiping, clock gauge gauge stand is adsorbed on the other spindle drum of sleeve, adjustment form seat support, makes clock gauge contact point to integrated metal sleeve surface cylindrical;
2) start main shaft rotary knob, servomotor drives integrated metal sleeve to start to rotate, and clock gauge contact integrated metal sleeve surface cylindrical on the left of glass bar agglomerating plant slides, and records its reading, regulates its concentricity;
3) clock gauge gauge stand is removed the integrated metal sleeve place of the glass sintering equipment being adsorbed onto right side, adjustment form seat support, makes clock gauge contact point to integrated metal sleeve surface cylindrical, adjustment integrated metal sleeve clamping situation, regulate its concentricity, standard is within 0.01mm;
4) polyimide sleeve is respectively charged in two integrated metal sleeves, glass bar both ends horizontal is equipped with in the integrated metal sleeve of polyimide sleeve, adjusts distance;
5) Teflon latch is inserted the pin hole of integrated metal sleeve, with in the pilot hole of glass bar end, be locked, Teflon adhesive tape is wound around and ties up;
6) start rotary knob, two servomotors drive glass bar and two integrated metal sleeve synchronous rotaries, and rotating speed is for being 10 ~ 30 turns/min, and starting ignition device, glass bar starts SINTERING PRODUCTION.
The non-maintaining integrated metal sleeve arrangement of a kind of precision is reasonable in design, compact conformation, intensity meet production and application requirement, high-precision integrated metal sleeve, after precision has regulated when initial installation by this integrated metal sleeve, later stage is without the need to regulating precision, stability and retentivity higher, sleeve inner circle, cylindrical concentricity are 0.003mm, and inner circle roughness of excircle is more than 0.8; The corrosion resistant super stainless steel S32205 of material selection, being embedded in a material by integrated metal sleeve is that polyimide frock is as neck bush, being filled in by glass bar is embedded with in the integrated metal sleeve of frock again, directly clock gauge pointed integrated metal sleeve surface can be recorded circle to beat, measuring is all do not affect before dress rod or after dress rod, can carry out; This design have easy and simple to handle, intensity is large, high temperature resistant, anticorrosive, the functions such as dress rod is quick, reduction equipment cost, and precision can ensure to stablize for a long time, safeguard without the need to regulating, precision in glass bar production can be ensured effective and reasonablely, improve the quality of finished glass rod, also reduce equipment cost simultaneously, eliminate the plant maintenance time.
The utility model utilize integrated metal sleeve high-precision retentivity, good heat resistance, features simple structure, feature that cost is low, save the handling rod running time.
Accompanying drawing explanation
Below with reference to accompanying drawing, the utility model is described in further detail:
Fig. 1 is the non-maintaining integrated metal sleeve arrangement of a kind of precision of the utility model and clamping view thereof.
In figure: 1, spindle coupling disc, 2, stainless steel set bolt, 3, integrated metal sleeve, 4, polyimide sleeve, 5, positioning and locking screw, 6, Teflon latch, 7, Teflon adhesive tape, 8, glass bar, 9, clock gauge, 10, servomotor, 11, main shaft, 12, positioning boss, 13, spindle drum, 14, electric machine support, 15, pin hole, 16, inner position stepped hole, 17, interior circular hole.
Embodiment
With reference to accompanying drawing 1, a kind of integral cartridge device without the need to degree of regulation comprises spindle coupling disc 1, stainless steel set bolt 2, integrated metal sleeve 3, polyimide sleeve 4, positioning and locking screw 5, Teflon latch 6, Teflon adhesive tape 7, glass bar 8, clock gauge 9, servomotor 10 and main shaft 11.Main shaft 11 is arranged on spindle drum 13 by bearing, and servomotor 10 is arranged on electric machine support 14, and servomotor 10 output shaft is connected with main shaft 11, and main shaft 11 front end is provided with spindle coupling disc 1.
Integrated metal sleeve 3 one end is provided with inner position stepped hole 16, and integrated metal sleeve 3 other end is provided with interior circular hole 17, pin hole 15, spindle coupling disc 1 is provided with positioning boss 12; The inner position stepped hole 16 of integrated metal sleeve 3 docks with the positioning boss 12 of spindle coupling disc 1 and coordinates, and spindle coupling disc 1 is connected with integrated metal sleeve 3 by stainless steel set bolt 2.Described glass bar 8 two ends are provided with pilot hole, are concentric hole with the pin hole 15 of integrated metal sleeve 3.
Two polyimide sleeves 4 to be respectively charged in two integrated metal sleeve 3 front ends in circular hole 17, glass bar 8 two ends are respectively charged in polyimide sleeve 4, positioning and locking screw 5 loads in the lock screw hole of integrated metal sleeve 3, Teflon latch 6 inserts in the pin hole 15 of integrated metal sleeve 3 and the pilot hole of glass bar 8 simultaneously, positioning and locking screw 5 and Teflon latch 6 are wound around and wrap by Teflon adhesive tape 7, and two servomotors 10 synchronously drive glass bar 8 and two integrated metal sleeve 3 synchronous rotaries.
Described clock gauge 9 is adsorbed on the other spindle drum 13 of integrated metal sleeve 3 by gauge stand.
The inner circle of described integrated metal sleeve 3, cylindrical concentricity are 0.003mm, and inner circle roughness of excircle is more than 0.8; The corrosion resistant super stainless steel S32205 of material selection.
The clamping method step of the integrated metal sleeve arrangement that a kind of precision is non-maintaining is as follows:
1) before glass bar agglomerating plant runs, check that on glass bar agglomerating plant, whether integral cartridge surface exists dust, carries out removing wiping, clock gauge 9 gauge stand is adsorbed on the other spindle drum 13 of sleeve, adjustment form seat support, makes clock gauge 9 contact point to the surperficial cylindrical of integrated metal sleeve 3;
2) start main shaft rotary knob, servomotor 10 drives integrated metal sleeve 3 to start to rotate, and the surperficial cylindrical of clock gauge 9 contact integrated metal sleeve 3 on the left of glass bar agglomerating plant slides, and records its reading, regulates its concentricity;
3) clock gauge 9 gauge stand is removed integrated metal sleeve 3 place of the glass sintering equipment being adsorbed onto right side, adjustment form seat support, makes clock gauge 9 contact point to the surperficial cylindrical of integrated metal sleeve 3, adjustment integrated metal sleeve 3 clamping situation, regulate its concentricity, standard is within 0.01mm;
4) polyimide sleeve 4 is respectively charged in two integrated metal sleeves 3, glass bar 8 both ends horizontal is equipped with in the integrated metal sleeve 3 of polyimide sleeve, adjusts distance;
5) Teflon latch 6 is inserted the pin hole 15 of integrated metal sleeve 3, with in the pilot hole of glass bar 8 end, be locked, Teflon adhesive tape is wound around and ties up;
6) start rotary knob, two servomotors 10 drive glass bar 8 and two integrated metal sleeve 3 synchronous rotaries, and rotating speed is for being 10 ~ 30 turns/min, and starting ignition device, glass bar 8 starts SINTERING PRODUCTION.
The clamping method of the integrated metal sleeve arrangement that described a kind of precision is non-maintaining, in step 5), glass bar clamping is horizontal clamping, symmetrical each one of integrated metal sleeve, the two ends of horizontal fixing glass rod.
The clamping method of the integrated metal sleeve arrangement that described a kind of precision is non-maintaining, after in step 6), glass bar clamping completes, the method for operation is left and right synchronous rotary.
Integrated metal sleeve service precision stability in the integrated metal sleeve arrangement that a kind of precision is non-maintaining is high, does not need to repair to regulate to safeguard.The material that described integrated metal sleeve is selected is high strength, high temperature resistant, erosion-resisting super stainless steel S32205, and the embedded lining material of design is polyimide sleeve, ensures high temperature production middle sleeve is not out of shape, and precision is not damaged; Also have the accessory such as positioning and locking screw, Teflon latch to install and guarantee that glass bar is rotating the stability in production run.
Claims (5)
1. the integrated metal sleeve arrangement that precision is non-maintaining, is characterized in that: comprise spindle coupling disc, stainless steel set bolt, integrated metal sleeve, polyimide sleeve, positioning and locking screw, Teflon latch, Teflon adhesive tape, glass bar, clock gauge, servomotor and main shaft;
Main shaft is arranged on spindle drum by bearing, and servomotor is arranged on electric machine support, and servo motor output shaft is connected with main shaft, and front-end of spindle is provided with spindle coupling disc;
Integrated metal sleeve one end is provided with inner position stepped hole, and the integrated metal sleeve other end is provided with interior circular hole, pin hole, and spindle coupling disc is provided with positioning boss; The inner position stepped hole of integrated metal sleeve docks with the positioning boss of spindle coupling disc and coordinates, and spindle coupling disc is connected with integrated metal sleeve by stainless steel set bolt;
Two polyimide sleeves to be respectively charged in two integrated metal barrel forward end in circular hole, glass bar two ends are respectively charged in polyimide sleeve, positioning and locking screw loads in the lock screw hole of integrated metal sleeve, Teflon latch inserts in the pin hole of integrated metal sleeve and the pilot hole of glass bar simultaneously, positioning and locking screw and Teflon latch are wound around and wrap by Teflon adhesive tape, and two servomotors synchronously drive glass bar and two integrated metal sleeve synchronous rotaries.
2. the integrated metal sleeve arrangement that a kind of precision according to claim 1 is non-maintaining, is characterized in that: described clock gauge is adsorbed on the other spindle drum of integrated metal sleeve by gauge stand.
3. the integrated metal sleeve arrangement that a kind of precision according to claim 1 is non-maintaining, is characterized in that: described glass bar two ends are provided with pilot hole, is concentric hole with the pin hole of integrated metal sleeve (3).
4. the integrated metal sleeve arrangement that a kind of precision according to claim 1 is non-maintaining, is characterized in that: described integrated metal sleeve inner circle, cylindrical concentricity are 0.003mm, and inner circle roughness of excircle is more than 0.8.
5. the integrated metal sleeve arrangement that a kind of precision according to claim 1 is non-maintaining, is characterized in that: the described corrosion resistant super stainless steel S32205 of integrated metal sleeve material selection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520030725.5U CN204462471U (en) | 2015-01-16 | 2015-01-16 | The integrated metal sleeve arrangement that a kind of precision is non-maintaining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520030725.5U CN204462471U (en) | 2015-01-16 | 2015-01-16 | The integrated metal sleeve arrangement that a kind of precision is non-maintaining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204462471U true CN204462471U (en) | 2015-07-08 |
Family
ID=53669338
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520030725.5U Withdrawn - After Issue CN204462471U (en) | 2015-01-16 | 2015-01-16 | The integrated metal sleeve arrangement that a kind of precision is non-maintaining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204462471U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104765114A (en) * | 2015-01-16 | 2015-07-08 | 中天科技精密材料有限公司 | Integrated metal sleeve device with maintenance-free precision and clamping method thereof |
| CN109001684A (en) * | 2018-06-11 | 2018-12-14 | 中国电子科技集团公司第三十八研究所 | A kind of antenna mount system suitable for continuous wave instrumentation radar |
-
2015
- 2015-01-16 CN CN201520030725.5U patent/CN204462471U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104765114A (en) * | 2015-01-16 | 2015-07-08 | 中天科技精密材料有限公司 | Integrated metal sleeve device with maintenance-free precision and clamping method thereof |
| CN104765114B (en) * | 2015-01-16 | 2018-03-30 | 中天科技精密材料有限公司 | A kind of precision non-maintaining integrated metal sleeve arrangement and its clamping method |
| CN109001684A (en) * | 2018-06-11 | 2018-12-14 | 中国电子科技集团公司第三十八研究所 | A kind of antenna mount system suitable for continuous wave instrumentation radar |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150708 Effective date of abandoning: 20180330 |