CN204460867U - Gas-liquid separator - Google Patents

Gas-liquid separator Download PDF

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Publication number
CN204460867U
CN204460867U CN201520069891.6U CN201520069891U CN204460867U CN 204460867 U CN204460867 U CN 204460867U CN 201520069891 U CN201520069891 U CN 201520069891U CN 204460867 U CN204460867 U CN 204460867U
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Prior art keywords
introduction segment
gas
liquid separator
outlet
guide part
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CN201520069891.6U
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Chinese (zh)
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不公告发明人
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Zhejiang Sanhua Intelligent Controls Co Ltd
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Zhejiang Sanhua Refrigeration Group Co Ltd
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Abstract

The utility model discloses a kind of gas-liquid separator, comprise the body parts with cavity, described body parts comprise cylindrical shell and end cap portions; Described gas-liquid separator also comprises and being arranged on described body parts, and the inlet tube be communicated with described cavity and outlet; Described cylinder lumen is also provided with air-guide part, and the port of export of described inlet tube and the entrance point of described outlet are separated by described air-guide part; The entrance point of described outlet has in trumpet-shaped introduction segment, and the port diameter of described introduction segment is greater than the pipe diameter of described outlet.So, when volume flow one timing, due to the setting of trumpet-shaped introduction segment, compare existing structure, flow velocity after gaseous refrigerant enters bend pipe after being separated diminishes, and square being directly proportional, so the pressure loss of gaseous refrigerant also correspondingly reduces of the pressure loss of gaseous refrigerant and flow velocity, thus the power consumption of compressor can be reduced, improve system energy efficiency.

Description

Gas-liquid separator
Technical field
The utility model relates to technical field of refrigeration equipment, particularly relates to a kind of gas-liquid separator.
Background technology
Gas-liquid separator is generally used in refrigeration system, is arranged between evaporimeter and compressor.The Main Function of gas-liquid separator is separating gaseous and liquid refrigerant, cold-producing medium is made to enter compressor from compressor air suction mouth all in the form of a vapor, prevent from causing liquid hammer to compressor, return refrigeration oil in compressor simultaneously, lubricate compressors, ensure the normal operation of compressor, and storage compartment liquid refrigerant.
Please refer to Fig. 1, Fig. 1 is the fitting structure schematic diagram of existing a kind of gas-liquid separator.The structure such as cylindrical shell, low head of the not shown gas-liquid separator of this figure, with the clear structure representing bend pipe and bend pipe and import and export pipe in existing scheme.
The upper end open of upper cover 12 closed cylinder of gas-liquid separator, the lower ending opening of low head closed cylinder, inlet tube 14 and discharge connection 15 are all fixedly arranged on upper cover 12; Upper cover 12, low head and cylindrical shell form the closed chamber with a constant volume; Also be provided with bend pipe 16 in this closed chamber, the port of export of bend pipe 16 is communicated with discharge connection 15, and the entrance point of bend pipe 16 and the port of export of inlet tube 14 stagger and arrange.
During work, gas-liquid mixture enters from inlet tube 14, utilizes sudden enlargement aisle spare that its flow velocity is reduced, change flow direction, liquid refrigerant sinks, and is stored in described closed chamber simultaneously, gaseous refrigerant floats, entrance point through bend pipe 16 enters bend pipe 16, and inlet/outlet adapter 15 of going forward side by side, through spill port, due to siphonage, draw appropriate lubricating oil, enter compressor together with gaseous refrigerant, lubrication is played to compressor.
But the pressure loss of the flowing of gas in gas-liquid separator is comparatively large, easily increases the power consumption of compressor, reduces system energy efficiency.
Therefore, how improving the structure of gas-liquid separator, to reduce the pressure loss of gas, is the current technical issues that need to address of those skilled in the art.
Utility model content
The purpose of this utility model is to provide a kind of gas-liquid separator, and this gas-liquid separator can reduce the pressure loss of gas in separator, improves system energy efficiency.
For solving the problems of the technologies described above, the utility model provides a kind of gas-liquid separator, comprises the body parts with cavity, and described body parts comprise cylindrical shell and end cap portions;
Described gas-liquid separator also comprises and being arranged on described body parts, and the inlet tube be communicated with described cavity and outlet;
Described cylinder lumen is also provided with air-guide part, and the port of export of described inlet tube and the entrance point of described outlet are separated by described air-guide part;
The entrance point of described outlet has in trumpet-shaped introduction segment, and the port diameter of described introduction segment is greater than the pipe diameter of described outlet.
This gas-liquid separator, arrange in trumpet-shaped introduction segment at the entrance point of outlet, and the port diameter of this introduction segment is greater than the pipe diameter of outlet, so, when volume flow one timing, due to the setting of trumpet-shaped introduction segment, compare background technology, flow velocity after gaseous refrigerant enters bend pipe after being separated diminishes, and square being directly proportional of the pressure loss of gaseous refrigerant and flow velocity, so the pressure loss of gaseous refrigerant also correspondingly reduces, thus the power consumption of compressor can be reduced, improve system energy efficiency.
In addition, the entrance point of the port of export of inlet tube and outlet is isolated by arranging of air-guide part, gas-liquid mixture can be avoided to enter rear directly entering in outlet from inlet tube, effectively prevent because liquid enters the liquid hammer caused compressor.
The tube wall of described introduction segment has planar portions, and described introduction segment is welded and fixed by described planar portions and described air-guide part.
So, outlet is welded and fixed by the planar portions of introduction segment and air-guide part, can stationary exit pipe effectively, prevents outlet from producing in system operation and rocks; Separately, weld with air-guide part by arranging planar portions, both convenient welding, in turn increased bonding area, improve weld strength.
The axis being parallel of described planar portions and described introduction segment.
Described planar portions is formed by described introduction segment local punching press, and the tube wall of described planar portions and described outlet is tangent.
The tube wall of described introduction segment and the angular range of described introduction segment axis are 40 °~ 50 °.
The tube wall of described introduction segment and the angle of described introduction segment axis are 45 °.
Described air-guide part comprises a base plate and three baffle plates, and three described baffle plates are affixed with three sides of described base plate respectively, forms top end opening and side opening;
The port of export of described inlet tube stretches in described air-guide part through described top end opening, and described introduction segment is welded in the outer wall of described baffle plate.
Three described baffle plates all have flanging.
The described introduction segment that described outlet comprises bend loss and extends from described bend loss, the pipe diameter of described bend loss is 15mm ~ 25mm, and the port diameter of described introduction segment is 1.1 ~ 1.2 with the ratio of the pipe diameter of described bend loss.
The described introduction segment that described outlet comprises bend loss and extends from described bend loss, the pipe diameter of described bend loss is 15mm ~ 18mm, and the port diameter of described introduction segment is 1.2 ~ 1.3 with the ratio of the pipe diameter of described bend loss.
Accompanying drawing explanation
Fig. 1 is the fitting structure schematic diagram of existing a kind of gas-liquid separator;
Fig. 2 provides by the utility model the structural representation of a kind of embodiment of gas-liquid separator;
Fig. 3 is the fitting structure schematic diagram of gas-liquid separator in Fig. 2;
Fig. 4 is the structural representation of Fig. 3 middle outlet pipe;
Fig. 5 is the partial enlarged drawing at A position in Fig. 4;
Fig. 6 is the structural representation of air-guide part in Fig. 3.
In Fig. 1:
Upper cover 12, inlet tube 14, discharge connection 15, bend pipe 16;
In Fig. 2-6:
Cylindrical shell 21, upper cover 22, low head 23, inlet tube 24, discharge connection 25;
Outlet 26, introduction segment 261, plane 261a, bend loss 262;
Air-guide part 27, base plate 271, baffle plate 272, flanging 2721, top end opening 27a, side opening 27b.
Detailed description of the invention
Core of the present utility model is to provide a kind of gas-liquid separator, and this gas-liquid separator can reduce the pressure loss of gas in separator, improves system energy efficiency.
In order to make those skilled in the art person understand the utility model scheme better, below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Here it should be noted that, the involved upper and lower noun of locality that waits is arranged in figure and parts position relationship each other for benchmark with parts in Fig. 2-6 define herein, just in order to state the clear of technical scheme and conveniently; Should be appreciated that the use of the above-mentioned noun of locality is not construed as limiting the technical scheme that the application's request is protected.
Please refer to Fig. 2, Fig. 2 provides by the utility model the structural representation of a kind of embodiment of gas-liquid separator.
In this embodiment, gas-liquid separator comprises cylindrical shell 21, the upper cover 22 of closed cylinder 21 upper end open and the low head 23 of closed cylinder 21 lower ending opening with inner chamber.Upper cover 22 and low head 23 can be referred to as end cap portions.
Upper cover 22 is installed with the inlet tube 24 and discharge connection 25 that are communicated with cylindrical shell 21 inner chamber, and the inner chamber of cylindrical shell 21 is also installed with outlet 26; The entrance point of outlet 26 and the port of export of inlet tube 24 stagger and arrange, and the port of export of outlet 26 is communicated with discharge connection 25.
Wherein, the port of export of outlet 26 can directly be fixedly connected with upper cover 22 or discharge connection 25, specifically can select the mode of welding, reliably easy; The lower end of outlet 26 can be fixed by the fixed head affixed with cylindrical shell 21 inwall.
Please also refer to the fitting structure schematic diagram that Fig. 3-5, Fig. 3 is gas-liquid separator in Fig. 2; Fig. 4 is the structural representation of Fig. 3 middle outlet pipe; Fig. 5 is the partial enlarged drawing at A position in Fig. 4.Wherein, the structures such as the not shown cylindrical shell of Fig. 3, upper cover and low head, represent outlet and inlet tube, the position of discharge connection and annexation with clear.
The entrance point of outlet 26 has in trumpet-shaped introduction segment 261, and as shown in Figure 3, the port diameter of this introduction segment 261 is greater than the pipe diameter of outlet 26.
During work, gas-liquid mixture enters from inlet tube 24, utilizes sudden enlargement aisle spare that its flow velocity is reduced, change flow direction, by gravitational settling, liquid refrigerant sinks simultaneously, be stored in the inner chamber of cylindrical shell 21, gaseous refrigerant floats, after entering outlet 26 from the entrance point of outlet 26, derive from discharge connection 25, through spill port, due to siphonage, draw appropriate lubricating oil, enter compressor together with gaseous refrigerant, lubrication is played to compressor.
In the program, owing to being provided with introduction segment 261 at the entrance point of outlet 26, the port diameter of this introduction segment 261 is greater than the pipe diameter of outlet 26, when volume flow one timing, reduce in the relative background technology of flow velocity after gaseous refrigerant enters outlet 26, correspondingly, the pressure loss of gaseous refrigerant also reduces, thus the power consumption of compressor can be reduced, improve system energy efficiency.
Wherein, the analysis of causes of the pressure loss reduction of gaseous refrigerant is as follows:
ΔPk = K v 2 2 g γ 100 - - - ( 1 )
d = 1.13 ω v - - - ( 2 )
In formula:
Δ Pk---the pressure loss;
K---pressure drop coefficient;
V---flow velocity;
γ---coefficient of friction;
D---caliber;
ω---volume flow.
When medium one timing, coefficient of friction γ is definite value; If pressure drop coefficient K certain (relevant with physical dimension), from formula (1), pressure loss Δ Pk and flow velocity v square are directly proportional, and namely flow velocity v is less, and Pk is less for pressure loss Δ; From formula (2), volume flow ω mono-timing, caliber d increases, then flow velocity v reduces.
Arrange although the port of export of the entrance point of outlet 26 and inlet tube 24 staggers, entering from inlet tube 24 to avoid gas-liquid mixture completely directly enters in outlet 26 afterwards, this gas-liquid separator is also provided with air-guide part 27, to be separated by the entrance point of the port of export of inlet tube 24 and outlet 26.
On this basis, outlet 26 can be fixed with air-guide part 27, with effective stationary exit pipe 26, prevents outlet 26 from producing in system operation and rocks.
In concrete scheme, outlet 26 is fixed by introduction segment 261 and air-guide part 27, particularly, can adopt welding manner, reliably easy.
Because introduction segment 261 is horn-like structure, the contact of itself and air-guide part 27 is point cantact, comparatively difficult during welding, when specifically arranging, can punching press one is tangent with outlet 26 tube wall on introduction segment 261 planar portions 261a, as shown in Figure 5, introduction segment 261 is welded with air-guide part 27 by this planar portions 261a, and means of spot welds is converted into face welding, bonding area increases, both convenient welding, can increase weld strength again.
Certainly, actual when arranging, the tube wall of planar portions 261a and outlet 26 is not tangent is also feasible, as long as the axis being parallel of planar portions 261a and introduction segment 261 is arranged, guarantees that the face between planar portions 261a with air-guide part 27 contacts, to increase weld strength.
In above-mentioned each scheme, the tube wall of introduction segment 261 and the axis angle of introduction segment 261 can be chosen within the scope of 40 ° ~ 50 °.So, effectively the pressure loss can be reduced.
Analyze as calculated, when the angle of the tube wall of introduction segment 261 and the axis of introduction segment 261 is 45 °, significantly can reduce the pressure loss, the pressure loss is minimum, when arranging so actual, the axis angle of the tube wall of introduction segment 261 and introduction segment 261 preferably can be set to 45 °.
In above-mentioned each scheme, the main body of outlet 26 is actual in syphon shape, and namely outlet 26 comprises bend loss 262 and the introduction segment 261 from bend loss 262 extension, and the visual actual conditions of concrete curved shape of bend loss 262 need to arrange.
When specifically arranging, the pipe diameter d of bend loss 262 can be set to 15mm ~ 25mm, and on this basis, the port diameter D of introduction segment 261 can be set to 1.1 ~ 1.2 with the ratio of the pipe diameter d of bend loss 262; So, the pressure loss in gas-liquid separator can be reduced further, improve gas-liquid separation effect further.
When specifically arranging, the pipe diameter d of bend loss 262 also can be set to 15mm ~ 18mm, and on this basis, the port diameter D of introduction segment 261 preferably can be set to 1.2 ~ 1.3 with the ratio of the pipe diameter d of bend loss 262; So, the pressure loss in gas-liquid separator can be reduced equally, improve gas-liquid separation effect further.Please refer to Fig. 3, and composition graphs 6 is understood, Fig. 6 is the structural representation of air-guide part in Fig. 3.
In concrete scheme, air-guide part 27 comprises a base plate 271 and three baffle plates, 272, three baffle plates 272 are affixed with three sides of base plate 271 respectively, forms the square structure with top end opening 27a and side opening 27b.
When arranging, the port of export port of inlet tube 24 is corresponding with top end opening 27a position, and the introduction segment 261 of outlet 26 is affixed with the outer wall of baffle plate 272.Particularly, outlet 26 is welded and fixed by aforesaid plane portion 261a and baffle plate 272.
So, after gas-liquid mixture enters from inlet tube 24, directly enter the space that three baffle plates 272 and base plate 271 surround, due to the obstruct of three baffle plates 272, gas-liquid mixture can only flow out from side opening 27b.
Be appreciated that any one being fixed in three baffle plates 272 of the introduction segment 261 of outlet 26 all can play and intercept the effect that gas-liquid mixture directly enters outlet 26.
When the introduction segment 261 of outlet 26 is fixed in baffle plate 272 outer wall relative with side opening 27b, gaseous refrigerant after separation needs to walk around the baffle plate 272 adjacent with side opening 27b and is allowed for access in outlet 26, that is, gaseous refrigerant needs through baffling in the inside of gas-liquid separator, can increase the pressure loss; When the introduction segment 261 of outlet 26 is fixed in baffle plate 272 outer wall adjacent with side opening 27b, compared with the former, the glide path baffling of gaseous refrigerant is relatively little, the pressure loss is less, when arranging so actual, preferably outlet 26 is fixed in baffle plate 272 outer wall adjacent with side opening 27b.
Further, baffle plate 272 has flanging 2721, so, after gas-liquid mixture can be avoided to flow out from inlet tube 24, enters in outlet 26 because of rebuffed splashing.
Certainly, actually to arrange, also the port of export of inlet tube 24 can be stretched into the inner chamber of air-guide part 27 through top end opening 27a, be rebuffed after flowing out to avoid gas-liquid mixture and splash and enter outlet 26.
Above gas-liquid separator provided by the utility model is described in detail.Apply specific case herein to set forth principle of the present utility model and embodiment, the explanation of above embodiment just understands method of the present utility model and core concept thereof for helping.Should be understood that; for those skilled in the art; under the prerequisite not departing from the utility model principle, can also carry out some improvement and modification to the utility model, these improve and modify and also fall in the protection domain of the utility model claim.

Claims (10)

1. gas-liquid separator, comprises the body parts with cavity, and described body parts comprise cylindrical shell (21) and end cap portions; It is characterized in that,
Described gas-liquid separator also comprises and being arranged on described body parts, and the inlet tube (24) be communicated with described cavity and outlet (26);
Described cylindrical shell (21) inner chamber is also provided with air-guide part (27), and the port of export of described inlet tube (24) and the entrance point of described outlet (26) are separated by described air-guide part (27);
The entrance point of described outlet (26) has in trumpet-shaped introduction segment (261), and the port diameter of described introduction segment (261) is greater than the pipe diameter of described outlet (26).
2. gas-liquid separator according to claim 1, it is characterized in that, the tube wall of described introduction segment (261) has planar portions (261a), and described introduction segment (261) is welded and fixed by described planar portions (261a) and described air-guide part (27).
3. gas-liquid separator according to claim 2, is characterized in that, the axis being parallel of described planar portions (261a) and described introduction segment (261).
4. gas-liquid separator according to claim 2, it is characterized in that, described planar portions (261a) is formed by described introduction segment (261) local punching press, and described planar portions (261a) is tangent with the tube wall of described outlet (26).
5. the gas-liquid separator according to any one of Claims 1-4, is characterized in that, the tube wall of described introduction segment (261) and the angular range of described introduction segment (261) axis are 40 ° ~ 50 °.
6. gas-liquid separator according to claim 5, is characterized in that, the tube wall of described introduction segment (261) and the angle of described introduction segment (261) axis are 45 °.
7. the gas-liquid separator according to any one of Claims 1-4, it is characterized in that, described air-guide part (27) comprises a base plate (271) and three baffle plates (272), three described baffle plates (272) are affixed with three sides of described base plate (271) respectively, form top end opening (27a) and side opening (27b);
The port of export of described inlet tube (24) stretches in described air-guide part (27) through described top end opening (27a), and described introduction segment (261) is welded in the outer wall of described baffle plate (272).
8. gas-liquid separator according to claim 7, is characterized in that, three described baffle plates (272) all have flanging (2721).
9. the gas-liquid separator according to any one of Claims 1-4, it is characterized in that, the described introduction segment (261) that described outlet (26) comprises bend loss (262) and extends from described bend loss (262), the pipe diameter of described bend loss (262) is 15mm ~ 25mm, and the ratio of the port diameter of described introduction segment (261) and the pipe diameter of described bend loss (262) is 1.1 ~ 1.2.
10. the gas-liquid separator according to any one of Claims 1-4, it is characterized in that, the described introduction segment (261) that described outlet (26) comprises bend loss (262) and extends from described bend loss (262), the pipe diameter of described bend loss (262) is 15mm ~ 18mm, and the ratio of the port diameter of described introduction segment (261) and the pipe diameter of described bend loss (262) is 1.2 ~ 1.3.
CN201520069891.6U 2015-01-30 2015-01-30 Gas-liquid separator Active CN204460867U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109900026A (en) * 2017-12-11 2019-06-18 浙江盾安机械有限公司 Gas-liquid separator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109900026A (en) * 2017-12-11 2019-06-18 浙江盾安机械有限公司 Gas-liquid separator

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C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20170216

Address after: 312500 Zhejiang city of Shaoxing province Xinchang County Mei Zhu Zhen three flower Mei Zhu Industrial Park Administration Building

Patentee after: Zhejiang three flower intelligent control Limited by Share Ltd

Address before: 312500 Xinchang, Zhejiang province Qixing street under the village of Liquan

Patentee before: Sanhua Refrigeration Group Co., Ltd., Zhejang