CN204456295U - Discharge switch and automatic pump controller - Google Patents

Discharge switch and automatic pump controller Download PDF

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Publication number
CN204456295U
CN204456295U CN201420823511.9U CN201420823511U CN204456295U CN 204456295 U CN204456295 U CN 204456295U CN 201420823511 U CN201420823511 U CN 201420823511U CN 204456295 U CN204456295 U CN 204456295U
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China
Prior art keywords
switch
microswitch
automatic
fork
water
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Expired - Fee Related
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CN201420823511.9U
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Chinese (zh)
Inventor
郑汉华
郑晓柱
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Individual
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Individual
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Abstract

The discharge switch that the utility model provides, comprises housing, and the bottom of housing forms opening, and opening is connected with water pipe by pipe joint, and in the connection chamber that opening and pipe joint are formed, be vertically arranged with fork, the center of fork is fixed by axle; The lower end of fork is fixedly connected with the current lodicule being positioned at water pipe, and the side, upper end of fork is connected with housing by extension spring, and opposite side connects the contact of microswitch by pressing piece; The automatic pump controller that the utility model provides, when after starting mode of pump, if there is normal discharge to pass through in water pipe, then water jet propulsion current lodicule makes the closing of contact of microswitch, if discharge is less in water pipe, or when not having discharge, then the contact of fine motion exploitation can not close; In Preset Time, whether the contact detecting microswitch closes, and when the closing of contact of microswitch being detected, water pump normally works, and when detecting that the contact of microswitch does not have normally closed, then, after Preset Time arrives, switches off the pump.

Description

Discharge switch and automatic pump controller
Technical field
The utility model relates to control pump motor field of operation, specifically a kind of discharge switch and automatic pump controller.
Background technology
At present, during to high building water tower water-feeding, need to utilize water pump water to be served the water tower of high building.When water pump is when drawing water, the water level in water tower can rising slowly, when the water level in water tower is for time full, need switches off the pump in time, if can not switch off the pump in time, then can cause the waste of water resource; When line clogging or water pump blocking, if the motor in water pump continues to run up, then easily cause water pump frictional heating and damage motor.In order to prevent waste or the pump motor idle running of water resource, generally all need the control device controlling pump motor stall is installed on water pump.
In the water supply of Ground Connection in Intelligent Building, not only need water tower water level for time full, pump motor idle running time stop pump motor running, also need at Preset Time point, as some every night 8, and when water tower level is discontented with, pump motor does not dally, pump motor is started working automatically to water tower water-feeding, or interval Preset Time, as at interval of 4 hours, and when water tower level is discontented with, pump motor does not dally, pump motor is started working automatically to water tower water-feeding.
Utility model content
For this reason, technical problem to be solved in the utility model is that existing control device for water pump electric machine is not intelligent, thus proposes a kind of discharge switch and automatic pump controller.
For solving the problems of the technologies described above, the technical solution of the utility model is as follows:
A kind of discharge switch, comprise housing, opening is formed in the bottom of described housing, described opening is connected with water pipe by pipe joint, fork is vertically arranged with in the connection chamber that described opening and described pipe joint are formed, the center of described fork is fixed by axle, and the two ends of described fork are swung around described axle; The lower end of described fork is fixedly connected with the current lodicule being positioned at water pipe, and the side, upper end of described fork is connected with described housing by extension spring, and opposite side connects the contact of microswitch by pressing piece.
Described discharge switch, described housing is connected by the first seal member with described pipe joint, described first seal member comprises: take shape in the first screwed hole on described housing, the second screwed hole taken shape on described pipe joint, be arranged at flange between described housing and described pipe joint, and pass the bolt of described first screwed hole, described second screwed hole and described flange, described flange is also provided with O type circle.
Described discharge switch, also comprises bellows, and described fork passes the inner chamber of described bellows and is tightly connected, and external diameter and described first seal member of described bellows are tightly connected.
Described discharge switch, described pressing piece is lotus plate.
Described discharge switch, the inner chamber of described fork and described bellows is welded to connect, and external diameter and described first seal member of described bellows are welded to connect.
A kind of automatic pump controller using described discharge switch, comprise: the microswitch of described discharge switch, automatic/hand switch and water pump control relay, wherein, the first end of described microswitch is connected with the first contact of automatic/hand switch, second end ground connection of described microswitch, the common port of described automatic/hand switch is connected with the first end of water pump control relay; Second termination power of described water pump control relay.
Described automatic pump controller, also comprises timing circuit and controlled switch, and wherein, the input of described controlled switch is connected with the second contact of described automatic/hand switch, and the output of described controlled switch is connected with the first end of described microswitch; The controlled end of described controlled switch is connected with the output of described timing circuit, when described timing circuit timing then, control described controlled switch close.
Described automatic pump controller, described controlled switch is triode, the base stage of described triode is as the controlled end of described controlled switch, and the colelctor electrode of described triode is as the input of described controlled switch, and the emitter stage of described triode is as the output of described controlled switch.
Described automatic pump controller, described automatic/hand switch is single-pole double-throw switch (SPDT).
Described automatic pump controller, also comprises over-current detection circuit, for detecting the electric current of the motor flowing through water pump, when described electric current is greater than preset value, turns off pump motor by described water pump control relay.
Technique scheme of the present utility model has the following advantages compared to existing technology:
(1) the discharge switch that provides of the utility model, when have in waterpipe current by time, water jet propulsion current lodicule, current lodicule drives fork to swing along axle, and now, the pressing piece being fixed on fork upper end will slowly near the contact of microswitch.When discharge is enough large, pressing piece will promote the closing of contact of microswitch; When discharge is large not, pressing piece then can not promote the closing of contact of microswitch; When not having discharge in water pipe, fork will get back to original position under the pulling force effect of extension spring, then pressing piece will leave the contact of microswitch, and namely the contact of microswitch disconnects.The discharge switch that the present embodiment provides and the device being detected discharge by magnetic switch of the prior art, there is long-lived advantage, because the impurity in water is many, metal is also many, the magnetic switch placed in water after some time of use, then can be corroded, magnetic is malfunctioning, can not normally use.
(2) the automatic pump controller that provides of the utility model, when after starting mode of pump, if there is normal discharge to pass through in water pipe, then water jet propulsion current lodicule makes the closing of contact of described microswitch, if discharge is less in feed pipe, or when not having discharge, then the contact of described fine motion exploitation can not close, and is namely in off-state; In Preset Time, whether the contact detecting described microswitch closes, and when the closing of contact of described microswitch being detected, water pump normally works, and when detecting that the contact of described microswitch does not have normally closed, then, after Preset Time arrives, switches off the pump.This just protects the motor in water pump.
Accompanying drawing explanation
In order to make content of the present utility model be more likely to be clearly understood, below according to specific embodiment of the utility model also by reference to the accompanying drawings, the utility model is described in further detail, wherein
Fig. 1 is the structural representation of the discharge switch according to the utility model embodiment;
Fig. 2 is the circuit structure block diagram of the automatic pump controller according to the utility model embodiment;
Fig. 3 is the circuit theory diagrams of the automatic pump controller according to the utility model embodiment;
Fig. 4 is the circuit theory diagrams of timing circuit in the automatic pump controller according to the utility model embodiment;
Fig. 5 is the panel figure of the automatic pump controller according to the utility model embodiment.
Reference numeral: 1-housing, 2-microswitch, 3-pressing piece, 4-fork, 5-axle, 6-current lodicule, 7-extension spring, 8-bellows, 9-pipe joint, 10-flange, 11-O type circle, 12-bolt, 13-solder joint.
Detailed description of the invention
Embodiment 1
As shown in Figure 1, present embodiments provide a kind of discharge switch and comprise housing 1, opening is formed in the bottom of described housing 1, described opening is connected with water pipe by pipe joint 9, fork 4 is vertically arranged with in the connection chamber that described opening and described pipe joint 9 are formed, the center of described fork 4 is fixed by axle 5, and the two ends of described fork 4 are swung around described axle 5; The lower end of described fork 4 is fixedly connected with the current lodicule 6 being positioned at water pipe, and the side, upper end of described fork 4 is connected with described housing 1 by extension spring 7, and opposite side connects the contact of microswitch 2 by pressing piece 3.
The operating principle of the discharge switch that the present embodiment provides is: when there being current to pass through in waterpipe, water jet propulsion current lodicule 6, current lodicule 6 drives fork 4 to swing along axle 5, and now, the pressing piece 3 being fixed on fork 4 upper end will slowly near the contact of microswitch 2.When discharge is enough large, pressing piece 3 will promote the closing of contact of microswitch 2; When discharge is large not, pressing piece 3 can not promote the closing of contact of microswitch 2; When not having discharge in water pipe, fork 4 will get back to original position under the pulling force effect of extension spring 7, then pressing piece 3 will leave the contact of microswitch 2, and namely the contact of microswitch 2 disconnects.
The discharge switch that the present embodiment provides, by judging whether the contact of microswitch 2 closes, detect the situation of discharge, that is: whether discharge is had, and when there being discharge, whether the size of discharge is enough large, and enough large finger water flow energy promotes the closing of contact of microswitch 2 by current lodicule 6.The discharge switch that the present embodiment provides and the device being detected discharge by magnetic switch of the prior art, there is long-lived advantage, because the impurity in water is many, metal is also many, the magnetic switch placed in water after some time of use, then can be corroded, magnetic is malfunctioning, can not normally use.
On the basis of such scheme, described housing 1 can be connected by the first seal member with described pipe joint 9, described first seal member comprises: take shape in the first screwed hole on described housing 1, the second screwed hole taken shape on described pipe joint 9, be arranged at flange 10 between described housing 1 and described pipe joint 9, and pass the bolt 12 of described first screwed hole, described second screwed hole and described flange 10, described flange 10 is also provided with O type circle 11.
On the basis of such scheme, described discharge switch, bellows 8 can also be comprised, described fork 4 also can be tightly connected by the mode of welding through the inner chamber of described bellows 8, and the external diameter of described bellows 8 and described first seal member (can be the flange 10 in the first seal member) are tightly connected by the mode of welding.The solder joint 13 during welding is schematically illustrated in Fig. 1.Described bellows 8 not only serves the effect be convenient to fork 4 and carried out according to current swinging, and serves the effect of sealing simultaneously.It will be understood by those skilled in the art that described bellows 8 can be ripple copper pipe, or corrugated stainless steel.
On the basis of such scheme, described extension spring 7 is generally the extension spring of spiral line type, and described pressing piece 3 can be lotus plate.It will be understood by those skilled in the art that and adopt other forms of pressing piece 3 to be also fine, as long as can realize with the contact of microswitch 2 with the use of namely passable.
Discharge switch in the present embodiment, described housing 1 is connected by the first seal member with described pipe joint 9, and described fork 4 passes the inner chamber of described bellows 8 and is tightly connected, and external diameter and described first seal member of described bellows 8 are tightly connected.Design like this, ensure that the water in water pipe can not flow in housing 1.The mode of welding is adopted to be tightly connected the inner chamber of fork 4 and bellows 8 and the external diameter of bellows 8 and the first seal member (can be the flange 10 in the first seal member), simple, without the need to additional device.
Embodiment 2
As shown in Figure 2, present embodiments provide a kind of automatic pump controller using described discharge switch, comprise: the microswitch 2 of described discharge switch, automatic/hand K switch-3 and water pump control relay, wherein, the first end of described microswitch 2 is connected with the first contact of automatic/hand K switch-3, second end ground connection of described microswitch 2, the common port of described automatic/hand K switch-3 is connected with the first end of water pump control relay; Second termination power of described water pump control relay.On the basis of such scheme, described automatic pump controller, can also comprise timing circuit and controlled switch, wherein, the input of described controlled switch is connected with the second contact of described automatic/hand switch, and the output of described controlled switch is connected with the first end of described microswitch 2; The controlled end of described controlled switch is connected with the output of described timing circuit, when described timing circuit timing then, control described controlled switch close.Described automatic/hand switch can be single-pole double-throw switch (SPDT), as the K-3 in Fig. 3.Described timing circuit can adopt circuit of the prior art to realize.
On the basis of such scheme, described controlled switch can be triode, as the triode Q1 in Fig. 3.The base stage of described triode is as the controlled end of described controlled switch, and the colelctor electrode of described triode is as the input of described controlled switch, and the emitter stage of described triode is as the output of described controlled switch.Those skilled in the art should be appreciated that and adopt other forms of controlled switch to be fine.
On the basis of such scheme, described automatic pump controller, can also comprise over-current detection circuit, for detecting the electric current of the motor flowing through water pump, when described electric current is greater than preset value, turns off pump motor by described water pump control relay.As shown in Figure 3, by the resistance R3 connected with water pump control relay, then the electric current of the motor flowing through water pump can be calculated.
Embodiment 3
The utility model also provides a kind of water pump controller of the following course of work:
When after starting mode of pump, namely the motor of water pump starts working, now, if there is normal discharge to pass through in water pipe, then water jet propulsion current lodicule 6 makes the closing of contact of described microswitch 2, if discharge is less in feed pipe, or when not having discharge, then the contact of described fine motion exploitation can not close, and is namely in off-state; In Preset Time, as in 10S, whether the contact detecting described microswitch 2 closes, when the closing of contact of described microswitch 2, water pump normally works, when in Preset Time, as the contact of microswitch 2 as described in detecting in 10S there is no a normally closed time, then after Preset Time, namely after 10S, switch off the pump.
After water pump is opened, the described microswitch 2 of discharge switch does not have closed reason to have: the first, and water supply network has been cut off the water, and causing does not have water in water pipe; The second, water pump plugs, and causes water pump can not by the water in water supply network in normal suction water pipe; 3rd; short circuit in water pump; cause water pump can not by the water in water supply network in normal suction water pipe; during arbitrary middle generation in these three kinds of situations or more susceptible condition; the automatic pump controller that the present embodiment provides can stop water pump in Preset Time (10S), then protect water pump.
When the automatic pump controller that the present embodiment provides, for control water tower supply water water pump time, following situation will be had to occur: when water tower level is for time full, the float valve of column head will be closed, then will not have current in water pipe, under normal circumstances, fork 4 in described discharge switch can under the pulling force effect of extension spring 7, and get back to original position, microswitch 2 disconnects, this just can switch off the pump for time full at water tower level in time, avoids the waste of water resource; If fork 4 or extension spring 7 are due to malfunctioning and when can not get back to original position, then microswitch 2 can not disconnect, now water pump also can continue to supply water, in such cases, over-current detection circuit can detect that the electric current flowing through pump motor is greater than preset value, then also can close water cut-off pump, this just further ensures the safety in water pump use procedure.
The timing circuit that this enforcement provides can arrange the automatic start-up time of water pump, and described automatic start-up time can be divided into two kinds: the first, Preset Time point starts, and as in one day 24 hours, exports at interval of 1 hour 30 minutes the signal starting water pump; The second, interval Preset Time starts, as hour outputs such as automatic spacing 1,3,6,12,24 start the signal of water pump automatically.By arranging timing circuit, easy to use, as concentrating in the community needing water pump to fetch water to water tower, by the start-up time of each water pump that staggers, avoiding discharge and can not meet the problem that each water pump starts simultaneously.And the automatic pump controller that the present embodiment provides adopts mechanical rotational potentiometer to realize starting Preset Time point can be in harmonious proportion that to start interval Preset Time adjustable, intuitively and easily operate.Timing circuit in the present embodiment can adopt 51 single-chip microcomputers and chip DS1302 to realize, and as shown in Figure 4, because timing circuit is more common in the prior art, can think known technology, so be not described in detail in the present embodiment.
Simultaneously, the automatic pump controller that the present embodiment provides, when timing circuit does not export the signal starting water pump, can emergency starting water pump, manual position is pushed by automatic/hand switch, common by automatic/hand switch is connected with the first contact, then can feed pump control relay coil electricity, emergency starting water pump; When the water level of water tower is for time full, then still can close water cut-off pump by the microswitch 2 in discharge switch.After having a power failure suddenly, then when being energized, the automatic pump controller that the present embodiment provides can restart.
In automatic pump controller as shown in Figure 3, when the first contact of automatic/hand K switch-3 is connected with common, and when the microswitch of described discharge switch closes, the coil electricity of water pump control relay, water pump can work; When the second contact of automatic/hand K switch-3 is connected with common, and triode Q1 conducting, when the microswitch of discharge switch closes, the coil electricity of water pump control relay, water pump can work.
The automatic pump controller that the present embodiment provides, required dc source can be obtained by rectification circuit and filter circuit, the input of described rectification circuit is connected with external power supply, the output of described rectification circuit is connected with filter circuit, and the output of described filter circuit is as the output of described dc source.Rectification circuit in Fig. 3 adopts full-bridge rectification bridge to realize, and those skilled in the art should be appreciated that and adopt other rectifier system to be also fine, as long as the direct current realizing external AC to be converted into predeterminated voltage is just passable.Filter circuit in Fig. 3 adopts RC filtering to realize, and the dc source exported can be made to stablize more gently by arranging filter circuit.As shown in Figure 3, described DC power supply circuit can also comprise Zener diode D68, and the negative electrode of described Zener diode D68 is connected with the output of described filter circuit, the plus earth of described Zener diode D68.By arranging Zener diode D68, then, when the voltage that filter circuit exports is excessive, puncturing Zener diode D68, making large voltage discharge the safety that ensure that subsequent conditioning circuit.
The automatic pump controller that the present embodiment provides, red light emitting diodes can also be connected in external power supply loop, then, when external power supply normal power supply, the red led on automatic pump control panel is bright; Green emitting diode can also be parallel to the two ends of the contactor coil of water pump control relay, then when contactor coil energising, contactor closes, and during water pump normal water supply, the green indicating lamp on automatic pump control panel is bright.
The present embodiment provides automatic pump controller, as shown in Figure 5, panel only has interval hour rotational potentiometer, start-up time rotational potentiometer, start/stop button, an emergency starting button and a power supply indicator and run indicator, operate very simple, intuitive, just can use without the need to manual.
Obviously, above-described embodiment is only for clearly example being described, and the restriction not to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And thus the apparent change of extending out or variation be still among the protection domain that the utility model creates.

Claims (10)

1. a discharge switch, it is characterized in that, comprise housing (1), opening is formed in the bottom of described housing (1), described opening is connected with water pipe by pipe joint (9), fork (4) is vertically arranged with in the connection chamber that described opening and described pipe joint (9) are formed, the center of described fork (4) is fixed by axle (5), and the two ends of described fork (4) are swung around described axle (5); The lower end of described fork (4) is fixedly connected with the current lodicule (6) being positioned at water pipe, the side, upper end of described fork (4) is connected with described housing (1) by extension spring (7), and opposite side connects the contact of microswitch (2) by pressing piece (3).
2. discharge switch according to claim 1, it is characterized in that, described housing (1) is connected by the first seal member with described pipe joint (9), described first seal member comprises: take shape in the first screwed hole on described housing (1), take shape in the second screwed hole on described pipe joint (9), be arranged at the flange (10) between described housing (1) and described pipe joint (9), and through described first screwed hole, the bolt (12) of described second screwed hole and described flange (10), described flange (10) is also provided with O type circle (11).
3. discharge switch according to claim 2, it is characterized in that, also comprise bellows (8), described fork (4) through described bellows (8) inner chamber and be tightly connected, external diameter and described first seal member of described bellows (8) are tightly connected.
4. discharge switch according to claim 1, is characterized in that, described pressing piece (3) is lotus plate.
5. discharge switch according to claim 3, is characterized in that, described fork (4) is welded to connect with the inner chamber of described bellows (8), and external diameter and described first seal member of described bellows (8) are welded to connect.
6. one kind uses the automatic pump controller of described discharge switch, it is characterized in that, comprise: the microswitch (2) of described discharge switch, automatic/hand switch and water pump control relay, wherein, the first end of described microswitch (2) is connected with the first contact of automatic/hand switch, second end ground connection of described microswitch (2), the common port of described automatic/hand switch is connected with the first end of water pump control relay; Second termination power of described water pump control relay.
7. automatic pump controller according to claim 6, it is characterized in that, also comprise timing circuit and controlled switch, wherein, the input of described controlled switch is connected with the second contact of described automatic/hand switch, and the output of described controlled switch is connected with the first end of described microswitch (2); The controlled end of described controlled switch is connected with the output of described timing circuit, when described timing circuit timing then, control described controlled switch close.
8. automatic pump controller according to claim 7, it is characterized in that, described controlled switch is triode, the base stage of described triode is as the controlled end of described controlled switch, the colelctor electrode of described triode is as the input of described controlled switch, and the emitter stage of described triode is as the output of described controlled switch.
9. the automatic pump controller according to claim 6 or 7, is characterized in that, described automatic/hand switch is single-pole double-throw switch (SPDT).
10. the automatic pump controller according to claim 6 or 7, is characterized in that, also comprise over-current detection circuit, for detecting the electric current of the motor flowing through water pump, when described electric current is greater than preset value, turns off pump motor by described water pump control relay.
CN201420823511.9U 2014-12-22 2014-12-22 Discharge switch and automatic pump controller Expired - Fee Related CN204456295U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420823511.9U CN204456295U (en) 2014-12-22 2014-12-22 Discharge switch and automatic pump controller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420823511.9U CN204456295U (en) 2014-12-22 2014-12-22 Discharge switch and automatic pump controller

Publications (1)

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CN204456295U true CN204456295U (en) 2015-07-08

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Application Number Title Priority Date Filing Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107588013A (en) * 2017-07-02 2018-01-16 胡君分 A kind of immersible pump with anti-jamming function
CN111952086A (en) * 2019-05-16 2020-11-17 安徽科瑞特模塑有限公司 Simple antenna type probe for front bumper

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107588013A (en) * 2017-07-02 2018-01-16 胡君分 A kind of immersible pump with anti-jamming function
CN111952086A (en) * 2019-05-16 2020-11-17 安徽科瑞特模塑有限公司 Simple antenna type probe for front bumper
CN111952086B (en) * 2019-05-16 2022-05-13 安徽科瑞特模塑有限公司 Simple antenna type probe for front bumper

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Granted publication date: 20150708

Termination date: 20181222