CN204455676U - A kind of carpet water washing device - Google Patents
A kind of carpet water washing device Download PDFInfo
- Publication number
- CN204455676U CN204455676U CN201420707806.XU CN201420707806U CN204455676U CN 204455676 U CN204455676 U CN 204455676U CN 201420707806 U CN201420707806 U CN 201420707806U CN 204455676 U CN204455676 U CN 204455676U
- Authority
- CN
- China
- Prior art keywords
- water
- carpet
- rinsing bowl
- thickener
- filter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 69
- 238000005406 washing Methods 0.000 title claims abstract description 28
- 239000002562 thickening agent Substances 0.000 claims abstract description 28
- 238000005496 tempering Methods 0.000 claims abstract description 10
- 239000006096 absorbing agent Substances 0.000 claims abstract description 8
- 238000007639 printing Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 8
- 238000004043 dyeing Methods 0.000 abstract description 5
- 239000010865 sewage Substances 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract 1
- 239000012752 auxiliary agent Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000975 dye Substances 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000643 oven drying Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to a kind of carpet water washing device, comprises thickener retracting device, rinsing bowl, four deflector rolls, first water injector, second water injector, current flusher and vacuum water absorbers.Described thickener retracting device comprises two groups of suction cylinders, suction channel, vavuum pump, filter, centrifugal dehumidifier and tempering tanks; Described rinsing bowl is the dovetail groove of a length 2m, wide 4.3m, dark 1.3m, is provided with current flusher and two deflector rolls in rinsing bowl.The method can thoroughly remove thickener remaining in carpet, and quality of carpet is good, and water-washing process water circulation use, saving water resource, the recycling of thickener, reduces the intractability of dyeing and printing sewage, and benefit improves.
Description
Technical field
The invention belongs to carpet printing production technical field, particularly relate to a kind of carpet water washing device in digital inking printing process.
Background technology
The mode of production of carpet digital dyestuff jet printing is ejected on openpore carpet by printing and dyeing slurry, to print and dye out various bright and colourful pattern, the product pattern that digital dyestuff jet printing technology obtains enriches, color is gorgeous, pattern change is convenient, production efficiency is high, and production cost is low, so digital dyestuff jet printing carpet is once the vertical favor receiving numerous economical hotel of going on the market.Along with the raising of entire society's environmental consciousness, in stamp process, containing a certain amount of thickener and auxiliary agent in concentrator, enter together in waste water during washing.If thickener and auxiliary agent wash out insufficient in carpet, carpet postorder dries difficulty, and storage, in transportation also can because of carpet in have remaining thickener, easy breed bacteria, thus cause carpet mouldy, scrap.If thickener and auxiliary agent are fully washed out, then need a large amount of water to rinse, washing step water consumption reach 6-8 ton/hour, water consumption cost is high, and the pressure of sewage disposal is large, and working (machining) efficiency is low, takes time and effort.
Therefore, how solving effective removal of residuals in carpet, is the current major issue urgently to be resolved hurrily of carpet printing production technical field.
Summary of the invention
For solving the technical problem existed in above-mentioned production process, the invention provides a kind of carpet water washing device in digital inking printing process, the method water consumption is few, washing efficiency is high.
A kind of carpet water washing device, comprises thickener retracting device, rinsing bowl, deflector roll, first water injector, second water injector, current flusher and vacuum water absorber.Described thickener retracting device comprises two groups of suction cylinders, suction channel, vavuum pump, filter, centrifugal dehumidifier and tempering tanks, and described suction cylinder is with negative pressure suction inlet and scrape knife plate; Described rinsing bowl is the dovetail groove of a length 2m, wide 4.3m, dark 1.3m, is provided with current flusher and two deflector rolls in rinsing bowl.
Described suction cylinder is connected with vacuum pump inlet by suction channel; Vacuum pump outlet is connected with filter, centrifugal dehumidifier and tempering tank successively.
Described rinsing bowl comprises automatic watering system, circulating pump and filter, and by water level in automatic watering Systematical control rinsing bowl, circulating pump and filter carry out circulating filtration removing impurity to the water in rinsing bowl excessively.
It is the deflector roll of 200mm that this carpet water washing device comprises four diameters, and rinsing bowl inside is provided with two deflector rolls, and rinsing bowl is imported and exported and is respectively arranged with a deflector roll, passes through rinsing bowl for drawing carpet.
Described vacuum water absorber be used for being recovered in drugget gone out to evaporate case after through washing to the water produced before entering oven drying, this device solves the moistening uneven problem of drugget can better remove the printing and dyeing assistants such as thickener, improve the quality of carpet, and with the water of this complete equipment collection, continue water supply after process and wash carpet use, serve the effect of water saving, 30 kilograms/square metre can be economized on water for every square metre.
Utilize the washing process of above-mentioned carpet water washing device, mainly comprise the following steps:
(1) thickener reclaims
Drugget blanket after spray printing fixation is faced up, 15-20 ° of angle is become with level, carpet is through two groups of material sucking ports, its negative pressure is 0.025-0.03MPa, the thickener of material sucking port suction, by frit, after centrifugal dehydration, receives in tempering tank through back of pipeline, carpet can remove the thickener in blanket face more than 90% through suction, again utilizes after gained thickener is adjustable.
(2) carpet washing
A. the carpet after suction enters rinsing bowl through deflector roll, and before entering water, first water injector is sprayed water to blanket face;
B. after carpet enters water, current flusher rinses carpet blanket face, so that remove the residual thickener in carpet blanket face and auxiliary agent better;
C. carpet derives the water surface through deflector roll, and second water injector is sprayed water again to blanket face;
D. carpet goes out water wash zone by deflector roll, and vacuum water absorber aspirates blanket face, and sewage is entered rinsing bowl, and washing completes.
Carpet can enter the drying and processing stage after having washed.
Described rinsing bowl, by water level in automatic watering Systematical control rinsing bowl, ensures that working water level controls at 0.8 meter, and carries out circulating filtration removing impurity by circulating pump and filter to the water in rinsing bowl.
Thickener can suck from scraping drugget and remove by device of the present invention to greatest extent, and carpet postorder is easily cleaned and dried, and quality of carpet is good, not easily mouldy, is beneficial to the operational maintenance of carpet.And water consumption is low, water circulation use, saving water resource; The recovery utilization rate of dyeing paste is high, and the thickener of recovery is transported to filtering and impurity removing device, recycles after dewatering, mix and detect analytical chemistry process, decrease the pressure of washing, reduce the difficulty of the environmental protection treatment of sewage, save auxiliary agent resource consumption, energy-saving and emission-reduction increase economic benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation of water washing device of the present invention;
Wherein: 1, suction cylinder, 2, suction channel, 3, vavuum pump, 4, filter, 5, centrifugal dehumidifier, 6, tempering tank, 7, deflector roll, 8, rinsing bowl, 9, current flusher, 10, water injector, 11, filter, 12, circulating pump, 13, vacuum water absorber, 14, carpet.
Detailed description of the invention
A kind of carpet water washing device, comprises thickener retracting device, rinsing bowl 8, deflector roll 7, water injector 10, current flusher 9 and vacuum water absorber 13.Described thickener retracting device comprises two groups of suction cylinders 1, suction channel 2, vavuum pump 3, filter 4, centrifugal dehumidifier 5 and tempering tank 6; Described rinsing bowl is the dovetail groove of a length 2m, wide 4.3m, dark 1.3m, is provided with current flusher 9 and two deflector rolls 7 in rinsing bowl.
Described suction cylinder 1 is connected with vavuum pump 3 entrance by suction channel 2; Vavuum pump 3 exports and is connected with filter 4, centrifugal dehumidifier 5 and tempering tank 6 successively.
Be provided with automatic watering system in described rinsing bowl 8, mainly comprise filter 11 and circulating pump 12, by water level in automatic watering Systematical control rinsing bowl, circulating pump and filter carry out circulating filtration removing impurity to the water in rinsing bowl excessively.
Described deflector roll diameter is 200mm, passes through rinsing bowl for drawing carpet 14.
Utilize the washing process of above-mentioned carpet water washing device, mainly comprise the following steps:
(1) thickener reclaims
Drugget blanket after spray printing fixation is faced up, 15-20 ° of angle is become with level, carpet is through two groups of material sucking ports, its negative pressure is 0.025-0.03MPa, the thickener of material sucking port suction, by frit, after centrifugal dehydration, receives in tempering tank through back of pipeline, carpet can remove the thickener in blanket face more than 90% through suction, again utilizes after gained thickener is adjustable.
(2) carpet washing
A. the carpet after suction enters rinsing bowl through deflector roll, and before entering water, first water injector is sprayed water to blanket face;
B. after carpet enters water, current flusher rinses carpet blanket face, so that remove the residual thickener in carpet blanket face and auxiliary agent better;
C. carpet derives the water surface through deflector roll, and second water injector is sprayed water again to blanket face;
D. carpet goes out water wash zone by deflector roll, and vacuum water absorber aspirates blanket face, and sewage is entered rinsing bowl, and washing completes.
To utilize before and after apparatus of the present invention stamp water consumption by original 67.2kg/m
2be reduced to 24.3kg/m
2, dyeing paste reclaims 120kg, and the rate of recovery reaches 92%, and carpet is without doing over again.
Table 1 uses stamp water consumption and quality before and after apparatus of the present invention
| Common washing | Method for washing washing of the present invention | |
| Stamp water consumes | 67.2kg/m 2 | 24.3kg/m 2 |
| Quality of carpet | Do over again 1 batch | Without doing over again |
| Recycle thickener | 0 | 120kg |
Claims (2)
1. a carpet water washing device, it is characterized in that: comprise thickener retracting device, rinsing bowl, deflector roll, first water injector, second water injector, current flusher and vacuum water absorber, described thickener retracting device comprises two groups of suction cylinders, suction channel, vavuum pump, filter, centrifugal dehumidifier and tempering tanks, described suction cylinder is connected with vacuum pump inlet by suction channel, and vacuum pump outlet is connected with filter, centrifugal dehumidifier and tempering tank successively; Described rinsing bowl comprises automatic watering system, circulating pump and filter; Described current flusher is installed on rinsing bowl inside.
2. carpet water washing device according to claim 1, is characterized in that: described rinsing bowl is the dovetail groove of a length 2m, wide 4.3m, dark 1.3m, is provided with current flusher and two deflector rolls in rinsing bowl.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420707806.XU CN204455676U (en) | 2014-11-24 | 2014-11-24 | A kind of carpet water washing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420707806.XU CN204455676U (en) | 2014-11-24 | 2014-11-24 | A kind of carpet water washing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204455676U true CN204455676U (en) | 2015-07-08 |
Family
ID=53662588
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420707806.XU Expired - Fee Related CN204455676U (en) | 2014-11-24 | 2014-11-24 | A kind of carpet water washing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204455676U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104404751A (en) * | 2014-11-24 | 2015-03-11 | 威海德瑞合成纤维有限公司 | Device and process for washing carpets |
| CN105887393A (en) * | 2016-06-08 | 2016-08-24 | 晋江万兴隆染织实业有限公司 | Efficient desizing machine |
-
2014
- 2014-11-24 CN CN201420707806.XU patent/CN204455676U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104404751A (en) * | 2014-11-24 | 2015-03-11 | 威海德瑞合成纤维有限公司 | Device and process for washing carpets |
| CN105887393A (en) * | 2016-06-08 | 2016-08-24 | 晋江万兴隆染织实业有限公司 | Efficient desizing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150708 |