CN204449818U - A kind of heat exchanger assembling device - Google Patents
A kind of heat exchanger assembling device Download PDFInfo
- Publication number
- CN204449818U CN204449818U CN201520025598.XU CN201520025598U CN204449818U CN 204449818 U CN204449818 U CN 204449818U CN 201520025598 U CN201520025598 U CN 201520025598U CN 204449818 U CN204449818 U CN 204449818U
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- CN
- China
- Prior art keywords
- flat tube
- header
- heat exchanger
- assembling device
- assembly bench
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a kind of heat exchanger assembling device, comprise assembly bench, assembly bench is provided with lowering or hoisting gear, lowering or hoisting gear is provided with dismountable grate, assembly bench is also provided with and is respectively used to for a pair place the flat tube positioner at flat tube two ends, and the header clamping device coordinated with flat tube positioner and header press-in device.This heat exchanger assembling device assembling effect is high, and assembly quality is good.
Description
Technical field:
The utility model relates to heat exchanger processing equipment, is specifically a kind of heat exchanger assembling device.
Background technology:
Current in Teat pump boiler, usually can use heat-exchanger rig, heat exchanger wherein is generally made up of header, porous flat pipe, end cap, partition, import and export assembly etc.The feature of product is the porous flat pipe comprising average arrangement between two-side current collecting pipe, and header is provided with partition, two ends adopt end cap shutoff; Two symmetrical headers are interconnected by porous flat pipe, then core body is sent into high temperature brazing stove and weld.
Existing heat exchanger assembling present situation: assembling a heat exchanger needs on 3 people, flow collection pipe component one people of assembling is held up, be placed on the grate of soldering, another two people adopt manual insertion successively by flat tube in the flat tube groove of flow collection pipe component (first the two ends of flat tube will be pulled the depth dimensions mark inserted in header), successively whole flat tube is inserted in header, check that whole flat tube inserts the deep identification of header, the diagonal of core body, square tube is finally adopted to be pressed in flat tube and soldering grate iron wire bands together, prevent the flat tube left and right play of the core body assembled.
There is following shortcoming in existing assembling mode: first, and the assembling work efficiency of heat exchanger is very low, cannot meet the needs of production in enormous quantities; Secondly, the depth consistency of flat tube insertion header can not ensure; Size and the Diagonal Dimension of same core body width are difficult to be consistent, thus produce matter adverse effect to the quality of product.
Utility model content:
Technical problem to be solved in the utility model is, provides a kind of assembling effect high, the heat exchanger assembling device that assembly quality is good.
Technical solution of the present utility model is, a kind of heat exchanger assembling device is provided, comprise assembly bench, assembly bench is provided with lowering or hoisting gear, lowering or hoisting gear is provided with dismountable grate, assembly bench is also provided with and is respectively used to for a pair place the flat tube positioner at flat tube two ends, and the header clamping device coordinated with flat tube positioner and header press-in device.
To adopt after above structure compared with prior art, the utility model has the following advantages: be first placed on elevating mechanism by grate, grate is dropped to correct position, then flat tube is placed in flat tube positioner and is fixed on the positioning, header is placed on header clamping device, recycling header press-in device aims at the porous flat pipe groove on header the flat tube fixed, flat tube is made to insert in header, then all flat tubes are fixed with the device of the special fixing flat tube of grate, then grate is risen, together with flat tube and header, soldering grate is carried away in assembly bench, directly put into high temperature brazing stove to weld, whole process decreases manpower, make the assembling of whole core body, pre-fix and all complete on grate, improve efficiency, and improve assembly quality.
As preferably, described assembly bench inside is also provided with PLC control module, controls lowering or hoisting gear, flat tube positioner, header clamping device and header press-in device by PLC control module.Further raising automaticity, improves packaging efficiency.
As preferably, described lowering or hoisting gear comprises the support of lift cylinder and supporting grate, carrys out lifting support by lift cylinder.Simple like this.
As preferably, flat tube positioner comprises the flat tube hold down gag for the flat tube positioning strip and fixing flat tube placing flat tube, and flat tube positioning strip is provided with multiple flat tube locating slot; Flat tube hold down gag comprises the compression cylinder of pressure head and drive ram action.Convenient location flat tube is with fixing.
As preferably, header clamping device comprises the clamping fixture of header and the clamping cylinder of compressing fixture.By holder header, and make clamp header with clamping cylinder.
As preferably, header press-in device comprises and drives header jig to the close driving cylinder of flat tube.By driving cylinder by header near flat tube, flat tube is inserted in header.
As preferably, assembly bench is also provided with guiding mechanism, the handle that guiding mechanism comprises screw mandrel and coordinates with screw mandrel, regulates the distance between two flat tube positioners to adapt to the flat tube of different length by screw mandrel.
As preferably, assembly bench is also provided with the positioner for fixing grate.
Further, assembly bench side is also provided with human-computer interface module, and human-computer interface module is connected with PLC control module.More convenient operation.
Accompanying drawing illustrates:
Fig. 1 is using state figure of the present utility model.
Fig. 2 is structural representation of the present utility model.
Detailed description of the invention:
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
As depicted in figs. 1 and 2, a kind of heat exchanger assembling device, comprise assembly bench 1, assembly bench 1 is provided with lowering or hoisting gear 2, this lowering or hoisting gear 2 comprises the support of lift cylinder 21 and supporting grate 3, lifting support is carried out by lift cylinder 21, support is provided with the grate 3 of soldering, this grate 3 can be separated with support, for keeping the stable of stove 3 in an assembling process, assembly bench 1 is also provided with the positioner for fixing grate 3, this positioner can adopt the conventional fixing means such as pressing plate, assembly bench 1 is also provided with the flat tube positioner being respectively used to for a pair place flat tube two ends, the two ends of assembly bench 1 are located at respectively by two flat tube positioners, assembly bench 1 is also provided with guiding mechanism 8, the handle that guiding mechanism 8 comprises screw mandrel and coordinates with screw mandrel, regulate the distance between two flat tube positioners to adapt to the flat tube 11 of different length by screw mandrel, assembly bench 1 is also respectively equipped with 2 the header clamping devices 5 and 2 header press-in devices 6 that coordinate with flat tube positioner.Specifically, flat tube positioner comprises and is respectively used to place 2 flat tube positioning strips 4 at flat tube two ends and 2 flat tube hold down gags at fixing flat tube two ends, flat tube positioning strip 4 is provided with multiple flat tube locating slot, be used for placing flat tube 11, during placement, the end of flat tube 11 protrudes from flat tube locating slot, so that in follow-up insertion header 12; Flat tube hold down gag comprises the compression cylinder 41 of pressure head 40 and drive ram 40 action, after placing flat tube 11, pushes down flat tube 11 by compression cylinder 41 drive ram 40, prevents flat tube about 11 play; Header clamping device 5 comprises the clamping fixture of header and the clamping cylinder 51 of compressing fixture, fixture is divided into two parts, a clamp head, a locating piece 53, clamp head is provided with the groove of accommodating header 12, header 12 is put into groove, after making the porous flat pipe groove on header aim at flat tube 11, carry out spacing with locating piece 53, then withstand in clamp head with clamping cylinder 51 and clamp header 12, after clamping, locating piece 53 is taken out.Header press-in device 6 comprises and drives header jig to the close driving cylinder 61 of flat tube, with driving cylinder 61 drive header 12 to flat tube 11 near thus flat tube 11 is inserted in header 12.
After flat tube 11 inserts header 12, the fixture of grate just can be utilized to be fixed on grate 3 by flat tube 11, then rise grate 3 with lowering or hoisting gear 2 and grate 3 is put into soldering furnace brazing together with flat tube 11 and header 12.For improving automaticity, assembly bench inside is also provided with PLC control module, lowering or hoisting gear 2 is controlled by PLC control module, flat tube positioner, header clamping device 5 and header press-in device 6, specifically, PLC control unit is utilized to be aided with relay exactly, magnetic valves etc. control lift cylinder 21, compression cylinder 41, clamping cylinder 51 and driving cylinder 61, in addition, convenient in order to what operate, assembly bench side is also provided with human-computer interface module 9, human-computer interface module 9 is connected with PLC control module, so just, can by human-computer interface module 9 as touch screen interface operates, convenient.
Below be only described with regard to the utility model preferred embodiment, but can not be interpreted as it is limitations on claims.Every utilize the utility model description and accompanying drawing content to do equivalent structure or equivalent flow process conversion, include within scope of patent protection of the present utility model.
Claims (9)
1. a heat exchanger assembling device, it is characterized in that: comprise assembly bench, assembly bench is provided with lowering or hoisting gear, lowering or hoisting gear is provided with dismountable grate, assembly bench is also provided with and is respectively used to for a pair place the flat tube positioner at flat tube two ends, and the header clamping device coordinated with flat tube positioner and header press-in device.
2. heat exchanger assembling device according to claim 1, is characterized in that: described assembly bench inside is also provided with PLC control module, controls lowering or hoisting gear, flat tube positioner, header clamping device and header press-in device by PLC control module.
3. heat exchanger assembling device according to claim 1, is characterized in that: described lowering or hoisting gear comprises the support of lift cylinder and supporting grate, carrys out lifting support by lift cylinder.
4. heat exchanger assembling device according to claim 1, is characterized in that: flat tube positioner comprises the flat tube hold down gag for the flat tube positioning strip and fixing flat tube placing flat tube, and flat tube positioning strip is provided with multiple flat tube locating slot; Flat tube hold down gag comprises the compression cylinder of pressure head and drive ram action.
5. heat exchanger assembling device according to claim 1, is characterized in that: header clamping device comprises the clamping fixture of header and the clamping cylinder of compressing fixture.
6. heat exchanger assembling device according to claim 1, is characterized in that: header press-in device comprises and drives header jig to the close driving cylinder of flat tube.
7. heat exchanger assembling device according to claim 1, it is characterized in that: assembly bench is also provided with guiding mechanism, the handle that guiding mechanism comprises screw mandrel and coordinates with screw mandrel, regulates the distance between two flat tube positioners to adapt to the flat tube of different length by screw mandrel.
8. heat exchanger assembling device according to claim 1, is characterized in that: assembly bench is also provided with the positioner for fixing grate.
9. heat exchanger assembling device according to claim 1, it is characterized in that: assembly bench side is also provided with human-computer interface module, human-computer interface module is connected with PLC control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520025598.XU CN204449818U (en) | 2015-01-14 | 2015-01-14 | A kind of heat exchanger assembling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520025598.XU CN204449818U (en) | 2015-01-14 | 2015-01-14 | A kind of heat exchanger assembling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204449818U true CN204449818U (en) | 2015-07-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520025598.XU Expired - Fee Related CN204449818U (en) | 2015-01-14 | 2015-01-14 | A kind of heat exchanger assembling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204449818U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625694A (en) * | 2015-01-14 | 2015-05-20 | 浙江康盛热交换器有限公司 | Heat exchanger assembling device and method |
| CN108106587A (en) * | 2017-12-28 | 2018-06-01 | 齐齐哈尔二机床(集团)有限责任公司 | A kind of shell of column lightweight siding fixture |
-
2015
- 2015-01-14 CN CN201520025598.XU patent/CN204449818U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625694A (en) * | 2015-01-14 | 2015-05-20 | 浙江康盛热交换器有限公司 | Heat exchanger assembling device and method |
| CN108106587A (en) * | 2017-12-28 | 2018-06-01 | 齐齐哈尔二机床(集团)有限责任公司 | A kind of shell of column lightweight siding fixture |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150708 Termination date: 20190114 |