CN204449559U - A kind of novel combination type multi-axis numerical control intersection-line cutting machine - Google Patents

A kind of novel combination type multi-axis numerical control intersection-line cutting machine Download PDF

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Publication number
CN204449559U
CN204449559U CN201420853746.2U CN201420853746U CN204449559U CN 204449559 U CN204449559 U CN 204449559U CN 201420853746 U CN201420853746 U CN 201420853746U CN 204449559 U CN204449559 U CN 204449559U
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cutting machine
numerical control
groove
intersection
type multi
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CN201420853746.2U
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刘国庆
钱海东
郑凯
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XUANBANG robot (Suzhou) Co.,Ltd.
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Shanghai Sunbow Metal New Materials Science & Technology Co Ltd
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Abstract

The utility model relates to pipeline processing and technical field of construction, particularly relate to a kind of combination type multi-shaft numerical control plasma cutting machine, the mobile module before and after electronic controlled height adjustment and support entirety is with the addition of in holder part, and laser locator and groove rotary module is added in horizontal execution part, substantially increase cutting machine flexibility and to the various practicality with groove intersection, adopt laser positioning simultaneously, ensure that cutting accuracy to a certain extent; The utility model have detachable, quality is light, volume is little, easily carry feature, can be used as the instrument at pipeline construction scene, to solve the intersection cutting function that cannot realize with groove at the more on-the-spot equipment of pipeline construction.

Description

A kind of novel combination type multi-axis numerical control intersection-line cutting machine
Technical field
The utility model relates to pipeline processing and technical field of construction, particularly relates to a kind of novel combination type multi-axis numerical control intersection-line cutting machine.
Background technology
In processing or the job site of pipeline; often can run into the process technologies such as pipe communicated wire cutting or other special-shaped mouth cuttings; these require that the curve of processing cutting all has obvious feature, and namely curvilinear equation is comparatively complicated, is difficult to cut out required size by artificial experience.
And current, domestic processing Large Diameter Pipeline intersection mainly contains with under type:
1, manually rule, manually cut.This is the most generally and the mode the most easily realized, and mobility is stronger, but because in process, human error uncertainty is high especially, be difficult in process ensure the quality of products, the groove of requirement cannot be cut out, cutting efficiency is also lower, and due to caliber comparatively large, there is a lot of inconvenience and potential safety hazard in artificial cutting process.
2, the large-scale multiaxis table type numerical control cutting equipment of chuck is with.This mode can ensure cut quality, but the volume and weight of this equipment all can be very large, and equipment is fixed in factory often, can not carry easily, and for Large Diameter Pipeline cutting, there is no the chuck of corresponding model, even if cause having equipment to can not be completed the awkward situation of cutting yet.
3, combined pipeline intersection-line cutting machine, weight of equipment is light, can carry, well can complete intersection cutting task, but its holder part does not have self-regulation part, outside adjustment being needed for height and longitudinal separation, can make troubles to production when lacking resource; It does not also possess bevel function simultaneously, in the face of there being the cutting task of requirement band standard groove, cannot use.
Utility model content
In view of deficiency of the prior art and defect, the utility model provides a kind of novel combination type multi-axis numerical control intersection-line cutting machine, the mobile module before and after electronic controlled height adjustment and support entirety is with the addition of in holder part, and positioning laser and groove rotary module is added in horizontal execution part, substantially increase cutting machine flexibility and to the various practicality with groove intersection, adopt laser positioning simultaneously, ensure that cutting accuracy to a certain extent.
The utility model solves the problems of the technologies described above adopted technical scheme:
A kind of novel combination type multi-axis numerical control intersection-line cutting machine, comprises control cabinet part, base portion, holder part, laterally performs part and turning rolls part, wherein, also comprise:
Described holder part is provided with electronic controlled height adjustment and displacement module, to control the height of described holder part and displacement state;
Described horizontal execution part is provided with laser locator and groove rotary module; Described laser locator is used for adjusting the degree of balance of described horizontal execution part, and described groove rotary module is for cutting out the intersection of band groove.
Preferably, above-mentioned novel combination type multi-axis numerical control intersection-line cutting machine, wherein, described electronic controlled height adjustment comprises chassis, is provided with ring flange on described chassis, and described ring flange is provided with column, described column is provided with gear-box, and described gear-box connects a handwheel;
Shake described handwheel to brake described gear-box and move up and down on described column, to realize regulating the height of described holder part.
Preferably, above-mentioned novel combination type multi-axis numerical control intersection-line cutting machine, wherein, described base portion comprises base body and is arranged at the guide rail on described base body;
Described displacement module comprises slide block, and described slide block is located under described chassis;
Described slide block, by assembling with described guide rail, carries out displacement with the direction driving described holder part to extend along guide rail in described base portion.
Preferably, above-mentioned novel combination type multi-axis numerical control intersection-line cutting machine, wherein, described groove rotary module is made up of electric rotating machine, height motor, burning torch, contiguous block, terminal box, height motor cabinet, burning torch clamper and zeroing block;
Wherein, described burning torch realizes by described electric rotating machine and height motor the intersection cutting out band groove.
Technique scheme tool has the following advantages or beneficial effect:
The utility model discloses a kind of novel combination type multi-axis numerical control intersection-line cutting machine, the mobile module before and after electronic controlled height adjustment and support entirety is with the addition of in holder part, and laser locator and groove rotary module is added in horizontal execution part, substantially increase cutting machine flexibility and to the various practicality with groove intersection, adopt laser positioning simultaneously, ensure that cutting accuracy to a certain extent; The utility model have detachable, quality is light, volume is little, easily carry feature, can be used as the instrument at pipeline construction scene, to solve the intersection cutting function that cannot realize with groove at the more on-the-spot equipment of pipeline construction.
Accompanying drawing explanation
By reading the detailed description done non-limiting example with reference to the following drawings, the utility model and feature, profile and advantage will become more apparent.Mark identical in whole accompanying drawing indicates identical part, and also proportionally can not draw accompanying drawing, it focuses on purport of the present utility model is shown simultaneously.
Fig. 1 is the structural representation of novel combination type multi-axis numerical control intersection-line cutting machine in the utility model;
Fig. 2 is the structural representation of control cabinet part in the utility model;
Fig. 3 is the structural representation of base portion in the utility model;
Fig. 4 is the structural representation of the utility model medium-height trestle part;
Fig. 5 is the structural representation of horizontal execution part in the utility model;
Fig. 6 is the structural representation of groove rotary module in the utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described: the present embodiment is being implemented premised on technical solutions of the utility model; give detailed embodiment and concrete operating process, but the protection domain of embodiment of the present utility model is not limited to following embodiment.
For solving the defect of processing Large Diameter Pipeline intersection in prior art, the utility model provides a kind of equipment of novel combination type multi-axis numerical control intersection-line cutting machine, this equipment mainly includes control cabinet part 1, base portion 2, holder part 3, laterally performs part 4 and turning rolls part 5, and transducing part 6, as shown in figs. 1 to 6, its each structural union and operation principle are all similar to prior art, do not repeat them here.Wherein holder part 3 is provided with electronic controlled height adjustment and displacement module, to control the height of holder part 3 and displacement state; Horizontal execution part is provided with positioning laser and groove rotary module; Positioning laser is used for adjusting the degree of balance of horizontal execution part, and groove rotary module is for cutting out the intersection of band groove.
Concrete as shown in Figure 2, control cabinet part 1 connects the aviation socket in the terminal box 405 and terminal box 412 that laterally perform the aviation socket 102 of part 4, three data lines respectively on connection control case 1 and laterally perform part 4 by three data lines; Control cabinet part 1 is primarily of control cabinet shell 101, aviation socket 102, fan 103, display screen 104, button 105, power switch 106 and other switches composition, and wherein emergency switch 111 uses for emergency shutdown; Forward-reverse switch 109 can control the rotating laterally performing cross motor 406 in part 4, and speed-regulating switch 107 can carry out speed governing to it; Forward-reverse switch 108 can control the rotating laterally performing electric rotating machine 404 in part 4; Forward-reverse switch 110 can control the rotating laterally performing height motor 408 in part 4.
As shown in Figure 3, the guide rail 203 that base portion 2 comprises base body 202 and is arranged on described base body 202, reserved mounting blocks 201 has reserved mounting hole site, for installing roller or the use of firm banking part; Guide rail 203 1 has 2, and guide rail 203 coordinates slide block 301 in holder part 3 to use, and holder part 3 can be made to move forward and backward along guide rail bearing of trend on base 2 after both assemblings.
Holder part 3 as shown in Figure 4, it includes described electronic controlled height adjustment and displacement module.Concrete, displacement module comprises four slide blocks and comprises 301, is arranged on chassis 312 times, and the guide rail 203 in slide block 301 and base portion 2 assembles, and holder part 3 can be made to seesaw along guide rail bearing of trend in base portion 2 after both assemblings; Electronic controlled height adjustment comprises ring flange 302 1 and has 4, and wherein two are arranged on chassis 312, and its function installs column 303; Column 303 1 has two, symmetrical, is the main support mechanism of holder part, column 303 is equipped with respectively a helical rack 306; Gear-box 305 has two, be contained on two root posts 303 of left and right respectively, there are helical gear and turbine in gear-box inside, wherein helical gear engages with helical rack 306, turbine is connected with the handwheel 304 of gear-box 305 outside, shake handwheel 304 can realize gear-box 305 moving up and down on column 303, thus realizes height adjusting function.
Wherein, a cantilever beam 308 is all equipped with in gear-box front end, two, left and right, and cantilever beam is equipped with turnover platform 309 foremost, and turnover platform is final to be performed part 4 with transverse direction and be connected, and can regulate the overall angle of horizontal execution part; Chassis fixture 310 is equipped with in centre position, chassis 312, behind the appropriate location of chassis movement, can press fixture 310, locked chassis; In addition, shell 313 has two, in order to show internal structure in figure, conceals the shell on the right, above two shells 313, handle 307 is housed respectively, holds used when holder part 3 is movable in base portion 2.
Transverse direction as shown in Figure 5 performs part 4, and include cross arm structure 401, there are screw mandrel, line slideway and slide block in its inside, and screw mandrel is connected with cross motor 406, realizes moving left and right of feed screw nut by the rotating of cross motor 406.Feed screw nut is provided with contiguous block 411, contiguous block is equipped with height motor 408, electric rotating machine 404, burning torch 407 respectively, now burning torch 407 is by driving by the rotation of Pipe Cutting at transverse shifting and turning rolls part (Anti-moving) 5, just can cut out intersection by Pipe Cutting; Electric rotating machine 404 can realize the angle change of burning torch 407, groove function (this part-structure realizing groove function is and is located at the described groove rotary module laterally performed in part 4) is realized in cutting process, burning torch 407 rotate basis on, height motor 408 realizes motor high degree of motion by gear & rack structure, can be regarded as burning torch to seesaw, for compensating burning torch when angle changes relative to the distance value that pipe face produces; At cross arm structure 401 rear, drag chain 409 is installed, for placing the tracheae and the control line being connected terminal box 412 that connect burning torch 407, one group of track combination is had below cross arm structure, guide rail 403 and slide block 402 respectively, wherein slide block 402 is also connected with the turnover platform 309 in holder part 3, during owing to regulate separately in holder part 3 two handwheels 304 in left and right, be likely make laterally execution part 4 be use in the different situation in highland, left and right, this group track combination is exactly compensate the lateral separation produced in such cases; Laser locator 410 is equipped with at the two ends, left and right laterally performing part 4 respectively, utilize the principle of two one lines, left and right height is regulated by using all two handwheels on support 3, the laser that two laser locators 410 are penetrated all is irradiated on the datum line by Pipe Cutting, now just give tacit consent to horizontal executing agency 4 in parallel by Pipe Cutting, be in equilbrium position, complete location.
Groove rotary module as shown in Figure 6, this is the New function based on the former patent of the present inventor " a kind of combined pipeline intersection-line cutting machine " basis is added, and can meet band groove intersection cutting demand.Groove rotary module mainly comprises: electric rotating machine 404, height motor 406, burning torch 407, contiguous block 411, terminal box 412, height motor cabinet 413, burning torch clamper 414, zeroing block 415.Contiguous block 411 is connected with the feed screw nut of cross arm structure 401 inside, thus whole groove rotational structure can be moved along screw mandrel direction; Before equipment use, coordinate zeroing block 415 to adopt the mode of machine zero to fall the zeroing of burning torch 407 angle, reality is cut at the beginning, the angle that height motor cabinet 413, burning torch clamper 414 and burning torch 407 integral-rotation will require to program by electric rotating machine 404; Height motor cabinet 413 is equipped with height motor 406, it is used to compensate because the rotation of electric rotating machine 404 makes burning torch to pipe identity distance from the change produced, and object is to make burning torch be a fixed value to the distance in pipe face in whole cutting process; Burning torch clamper 414 is made up of polished rod and chuck, profile of tooth on polished rod, can with the meshed transmission gear that fills on height motor 406 axle, terminal box 412, for the circuit in this structure is incorporated into a terminal, is connected in control cabinet part 1 by control line.
In embodiment of the present utility model, preferably, built-in general-purpose program is adopted in control cabinet part, as long as input the parameter of correlation curve in use, whole equipment can complete and cut the intersection with groove under the control of control cabinet part, the basic course of work of its equipment is similar to prior art, does not repeat them here.
In sum, the utility model discloses a kind of novel combination type multi-axis numerical control intersection-line cutting machine, the mobile module before and after electronic controlled height adjustment and support entirety is with the addition of in holder part, and positioning laser and groove rotary module is added in horizontal execution part, substantially increase cutting machine flexibility and to the various practicality with groove intersection, adopt laser positioning simultaneously, ensure that cutting accuracy to a certain extent; The utility model have detachable, quality is light, volume is little, easily carry feature, can be used as the instrument at pipeline construction scene, to solve the intersection cutting function that cannot realize with groove at the more on-the-spot equipment of pipeline construction.
It should be appreciated by those skilled in the art that those skilled in the art are realizing described change case in conjunction with prior art and above-described embodiment, do not repeat at this.Such change case does not affect flesh and blood of the present utility model, does not repeat them here.
Above preferred embodiment of the present utility model is described.It is to be appreciated that the utility model is not limited to above-mentioned particular implementation, the equipment wherein do not described in detail to the greatest extent and structure are construed as to be implemented with the common mode in this area; Any those of ordinary skill in the art, do not departing under technical solutions of the utility model ambit, the Method and Technology content of above-mentioned announcement all can be utilized to make many possible variations and modification to technical solutions of the utility model, or being revised as the Equivalent embodiments of equivalent variations, this does not affect flesh and blood of the present utility model.Therefore, every content not departing from technical solutions of the utility model, according to technical spirit of the present utility model to any simple modification made for any of the above embodiments, equivalent variations and modification, all still belongs in the scope of technical solutions of the utility model protection.

Claims (4)

1. a combination type multi-shaft numerical control plasma cutting machine, comprises control cabinet part, base portion, holder part, laterally performs part and turning rolls part, it is characterized in that, also comprise:
Described holder part is provided with electronic controlled height adjustment and displacement module, to control the height of described holder part and displacement state;
Described horizontal execution part is provided with laser locator and groove rotary module; Described laser locator is used for adjusting the degree of balance of described horizontal execution part, and described groove rotary module is for cutting out the intersection of band groove.
2. combination type multi-shaft numerical control plasma cutting machine as claimed in claim 1, it is characterized in that, described electronic controlled height adjustment comprises chassis, ring flange is provided with on described chassis, described ring flange is provided with column, and described column is provided with gear-box, and described gear-box connects a handwheel;
Shake described handwheel to brake described gear-box and move up and down on described column, to realize regulating the height of described holder part.
3. combination type multi-shaft numerical control plasma cutting machine as claimed in claim 2, is characterized in that, described base portion comprises base body and is arranged at the guide rail on described base body; Described displacement module comprises slide block, and described slide block is located under described chassis;
Described slide block, by assembling with described guide rail, carries out displacement with the direction driving described holder part to extend along guide rail in described base portion.
4. combination type multi-shaft numerical control plasma cutting machine as claimed in claim 1, is characterized in that, described groove rotary module is made up of electric rotating machine, height motor, burning torch, contiguous block, terminal box, height motor cabinet, burning torch clamper and zeroing block;
Wherein, described burning torch realizes by described electric rotating machine and height motor the intersection cutting out band groove.
CN201420853746.2U 2014-12-24 2014-12-24 A kind of novel combination type multi-axis numerical control intersection-line cutting machine Active CN204449559U (en)

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CN201420853746.2U CN204449559U (en) 2014-12-24 2014-12-24 A kind of novel combination type multi-axis numerical control intersection-line cutting machine

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Application Number Priority Date Filing Date Title
CN201420853746.2U CN204449559U (en) 2014-12-24 2014-12-24 A kind of novel combination type multi-axis numerical control intersection-line cutting machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107214397A (en) * 2017-06-09 2017-09-29 五冶集团上海有限公司 A kind of machine for cutting pipe intersection line tool and method
CN110340504A (en) * 2019-07-19 2019-10-18 集美大学诚毅学院 A kind of pipe communicated wire cutting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107214397A (en) * 2017-06-09 2017-09-29 五冶集团上海有限公司 A kind of machine for cutting pipe intersection line tool and method
CN110340504A (en) * 2019-07-19 2019-10-18 集美大学诚毅学院 A kind of pipe communicated wire cutting device
CN110340504B (en) * 2019-07-19 2021-06-18 集美大学诚毅学院 Pipeline intersecting line cutting device

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C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20211230

Address after: 215200 558 FENHU Road, Wujiang District, Suzhou, Jiangsu

Patentee after: XUANBANG robot (Suzhou) Co.,Ltd.

Address before: Room 5016-3, Qingpu District Science and technology entrepreneurship center, 1155 Gongyuan East Road, Qingpu District, Shanghai 201700

Patentee before: SHANGHAI SUNBOW METAL NEW MATERIALS SCIENCE&TECHNOLOGY Co.,Ltd.

TR01 Transfer of patent right