CN204448630U - A kind of wire drawing die automatic sorting device - Google Patents

A kind of wire drawing die automatic sorting device Download PDF

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Publication number
CN204448630U
CN204448630U CN201420867938.9U CN201420867938U CN204448630U CN 204448630 U CN204448630 U CN 204448630U CN 201420867938 U CN201420867938 U CN 201420867938U CN 204448630 U CN204448630 U CN 204448630U
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Prior art keywords
sorting
wire drawing
groove
drawing die
guide groove
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王飞
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SUZHOU HAGONG WEISHI AUTOMATION TECHNOLOGY Co Ltd
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SUZHOU HAGONG WEISHI AUTOMATION TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a kind of wire drawing die automatic sorting device, comprise frame, conveyer belt and at least one group of sorting unit, often organize sorting unit and comprise supplied materials detecting sensor, material-pulling device, blanking guide groove, rotary distributing device, sorter, conveyer belt and supplied materials detecting sensor, material-pulling device, blanking guide groove is all installed in frame, rotary distributing device comprises mount pad, bearing, hopper, material-dividing groove and rotation sub-material power set, bearing rotates and is installed on mount pad and is driven by rotation sub-material power set, hopper, material-dividing groove is installed on bearing upper and lower respectively, material-dividing groove communicates with hopper, hopper is positioned at below blanking guide groove, sorter is positioned at below material-dividing groove, sorter comprises base and some sorting boxes, each sorting box is all installed on base and distributes ringwise, the pivot of material-dividing groove overlaps with the annular center of each sorting box, supplied materials detecting sensor, material-pulling device, rotary distributing device is all connected with control system, this equipment improves sorting efficiency.

Description

A kind of wire drawing die automatic sorting device
Technical field
The utility model relates to a kind of wire drawing die automatic sorting device.
Background technology
After the inner and outer diameter measurement of wire drawing die completes, need the wire drawing die sorting placement of different internal-and external diameter, what generally adopt wire drawing die classification at present is manually be put in different Wire drawing die boxs by the wire drawing die of different internal-and external diameter, size under normal circumstances due to wire drawing die is very close, also be that difference is little or identical for placing the Wire drawing die box of wire drawing die, easily obscure when this just causes manual sort to place and occur the situation of classification error, error rate is high, and artificial placement is wasted time and energy, efficiency is extremely low, the automatic sorting device inventing a kind of wire drawing die just becomes very necessary.
Utility model content
Technical problem to be solved in the utility model is: provide a kind of wire drawing die automatic sorting device, this automatic sorting device can improve sorting efficiency, reduce sorting error rate, reduce and manually participate in, solve the problem that sorting efficiency is low, error rate is high, need at substantial artificial.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of wire drawing die automatic sorting device, comprise frame, conveyer belt and at least one group of sorting unit, often organize sorting unit and comprise supplied materials detecting sensor in turn according to the course of wire drawing die, material-pulling device, blanking guide groove, rotary distributing device, sorter, conveyer belt is driven by feed drive device, conveyer belt and supplied materials detecting sensor, material-pulling device, blanking guide groove is all installed in frame, material-pulling device and blanking guide groove are installed on the relative both sides of frame respectively, material-pulling device and blanking guide groove have matched wire drawing die pusher, blanking, rotary distributing device comprises mount pad, bearing, hopper, material-dividing groove and rotation sub-material power set, bearing rotates and is installed on mount pad and is driven by rotation sub-material power set, hopper is fixedly installed in above bearing, material-dividing groove is fixedly installed on bearing, and material-dividing groove and hopper connect, hopper is positioned at the below of blanking guide groove discharging opening, and blanking guide groove has coordinated wire drawing die blanking, sub-material with hopper, material-dividing groove, sorter is positioned at the below of material-dividing groove, sorter comprises base and some sorting boxes, each sorting box is all installed on base and distributes ringwise, the wire drawing die of a kind of specification of the corresponding splendid attire of each sorting box, the different rotary sub-material position of the corresponding material-dividing groove of each sorting box difference, the discharging port of material-dividing groove and each sorting box corresponding matching, the annular center that pivot and each sorting box of material-dividing groove are arranged overlaps, and described supplied materials detecting sensor, material-pulling device, rotary distributing device are all connected with control system.
As the preferred scheme of one, described sorter also comprises some sorting grooves, each sorting groove is fixed on base, the below that sorting groove charging port is all positioned at material-dividing groove coordinates sub-material with material-dividing groove, the discharging port of sorting groove is positioned at the top of sorting box, the corresponding sorting groove of each sorting box, each sorting box is positioned at corresponding sorting groove exit, and the charging port of material-dividing groove is all higher than its discharging port.
As the preferred scheme of one, described bearing comprises two pieces of side plates, base plate and top boards, these two pieces of side plates, base plate and top boards define splicing chamber, described hopper is fixed on top board, the feed end of described material-dividing groove stretches in splicing chamber and coordinates with hopper, described two blocks of side plates are provided with vertical adjustment hole, and be bolted between the material receiving end of described material-dividing groove and two blocks of side plates, this bolt is in adjustment hole.
As the preferred scheme of one, described material-pulling device comprises scraping wings and pusher drive unit, and this scraping wings to be slidably mounted in frame and to be driven by pusher drive unit, and the free end of described scraping wings is provided with the bayonet socket coordinated with wire drawing die.
As the preferred scheme of one, the free end of described scraping wings comprises upstream port edge and downstream port edge, and this upstream port edge and downstream port are along surrounding described bayonet socket, and the length on this downstream port edge is greater than the length on upstream port edge.
As the preferred scheme of one, described blanking guide groove is made by corrosion resistant plate bending, the bottom land of blanking guide groove discharge end is provided with discharging opening, the outlet end of blanking guide groove is provided with striker plate, described striker plate is fixedly connected with the biside plate of blanking guide groove, and the discharge end of described sorting groove is identical with the material discharging end structure of blanking guide groove.
As the preferred scheme of one, the quantity of described sorting unit is many groups and spaced apart along conveyer belt both sides.
As the preferred scheme of one, described sorting box is detachably installed on base.
As the preferred scheme of one, the charging port of described blanking guide groove is greater than its discharging port, and the charging port of material-dividing groove is greater than its discharging port.
As the preferred scheme of one, the Upstream section of conveyer belt is also provided with two the blanking backplates be steadily connected with upstream detection equipment, and described blanking backplate to be installed in frame and to be positioned at the both sides of conveyer belt.
After have employed technique scheme, effect of the present utility model is: due to a kind of wire drawing die automatic sorting device, comprise frame, conveyer belt and at least one group of sorting unit, often organize sorting unit and comprise supplied materials detecting sensor in turn according to the course of wire drawing die, material-pulling device, blanking guide groove, rotary distributing device, sorter, wire drawing die is after the complete internal-and external diameter of a upper fabrication evaluation, enter the conveyer belt of this automatic sorting device, be fed forward with conveyer belt, through supplied materials detecting sensor, supplied materials signal is sent to control system by supplied materials detecting sensor, control system controls material-pulling device and rotary distributing device action, the wire drawing die transported is pushed into blanking guide groove by material-pulling device, rotating sub-material power set drives bearing to rotate to an angle, material-dividing groove rotates a certain angle thereupon, rotate to the sorting box corresponding with supplied materials wire drawing die internal-and external diameter, now wire drawing die enters into the hopper of rotary distributing device along blanking guide groove, then drop in corresponding sorting box by material-dividing groove, this automatic sorting device improves sorting efficiency, reduce sorting error rate, reduce artificial participation, solve sorting efficiency low, error rate is high, need the problem that at substantial is artificial.
Again because described sorter also comprises some sorting grooves, each sorting groove is fixed on base, the below that sorting groove charging port is all positioned at material-dividing groove coordinates sub-material with material-dividing groove, the discharging port of sorting groove is positioned at the top of sorting box, the corresponding sorting groove of each sorting box, each sorting box is positioned at corresponding sorting groove exit, the charging port of material-dividing groove is all higher than its discharging port, the existence of sorting groove can make material-dividing groove length shorten, decrease the RT of each wire drawing die in material-dividing groove, thus improve sorting efficiency.In addition, material-dividing groove length shortens, and cantilever is short, and the connection between material-dividing groove and bearing is more reliable, and the power reduction of the rotation sub-material power set driving bearing to rotate, cost reduces.
Again because described bearing comprises two pieces of side plates, base plate and top boards, these two pieces of side plates, base plate and top boards define splicing chamber, described hopper is fixed on top board, the feed end of described material-dividing groove stretches in splicing chamber and coordinates with hopper, described two blocks of side plates are provided with vertical adjustment hole, be bolted between the material receiving end of described material-dividing groove and two blocks of side plates, this bolt is in adjustment hole, the angle of inclination of material-dividing groove can be regulated by adjustment hole and bolt as required, and equipment of being convenient to is installed.
Again because described material-pulling device comprises scraping wings and pusher drive unit, this scraping wings to be slidably mounted in frame and to be driven by pusher drive unit, and the free end of described scraping wings is provided with the bayonet socket coordinated with wire drawing die, is conducive to steadily, promoting wire drawing die accurately.
Again because the free end of described scraping wings comprises upstream port edge and downstream port edge, this upstream port edge and downstream port are along surrounding described bayonet socket, the length on this downstream port edge is greater than the length on upstream port edge, wire drawing die has certain speed in course of conveying on the conveyor belt, the structure on this downstream port edge can stop wire drawing die, when effectively preventing pusher, wire drawing die skids off from scraping wings, also guarantees accurate pusher simultaneously.
Again because described blanking guide groove is made by corrosion resistant plate bending, the bottom land of blanking guide groove discharge end is provided with discharging opening, the outlet end of blanking guide groove is provided with striker plate, described striker plate is fixedly connected with the biside plate of blanking guide groove, wire drawing die accurately can be fallen in hopper by the discharging opening of blanking guide groove after striker plate stops, wire drawing die excessive velocities is avoided to fly away from blanking guide groove, the discharge end of described sorting groove is identical with the material discharging end structure of blanking guide groove, and wire drawing die accurately can be fallen in sorting box by the discharging opening of sorting groove after striker plate stops.
Again because the quantity of described sorting unit is many groups and spaced apart along conveyer belt both sides, can space be made full use of, effectively reduce the occupation of land space of this sorting arrangement.
Again because described sorting box is detachably installed on base, conveniently sort the making of box, installation and the maintenance in later stage.
Again because the charging port of described blanking guide groove is greater than its discharging port, the charging port of material-dividing groove is greater than its discharging port, steady, the accurate blanking of effective guarantee wire drawing die.
Again because the Upstream section of conveyer belt is also provided with two the blanking backplates be steadily connected with upstream detection equipment, described blanking backplate to be installed in frame and to be positioned at the both sides of conveyer belt, achieve conveyer belt to be on the one hand connected with the steady of upstream detection equipment, the position of wire drawing die at conveyer belt can be limited on the other hand, avoid wire drawing die to fall into the marginal position of conveyer belt.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is the stereogram of the utility model embodiment;
Fig. 2 is the top view of the utility model embodiment;
Fig. 3 is the left view of the utility model embodiment;
Fig. 4 is the material-pulling device structural representation of the utility model embodiment;
Fig. 5 is the rotary distributing device stereogram of the utility model embodiment;
Fig. 6 is the rotary distributing device sectional view of the utility model embodiment;
In accompanying drawing: 1. frame; 2. conveyer belt; 3. supplied materials detecting sensor; 4. material-pulling device; 41. scraping wings; 411. upstream port edges; 412. downstream port edges; 42. cylinders; 43. connecting plates; 5. blanking guide groove; 51. discharging openings; 6. rotary distributing device; 61. hoppers; 62. bearings; 621. side plate; 622. base plate; 623. top board; 624. adjustment hole; 63. material-dividing grooves; 64. rotate sub-material power set; 641. motor; 642. shaft coupling; 65. mount pads; 7. sorter; 71. sorting boxes; 72. sorting grooves; 8. striker plate; 9. blanking backplate.
Detailed description of the invention
Below by specific embodiment, the utility model is described in further detail.
As shown in figures 1 to 6, a kind of wire drawing die automatic sorting device, comprise frame 1, conveyer belt 2 and at least one group of sorting unit, often organize sorting unit and comprise supplied materials detecting sensor 3 in turn according to the course of wire drawing die, material-pulling device 4, blanking guide groove 5, rotary distributing device 6, sorter 7, conveyer belt 2 is driven by feed drive device, conveyer belt 2 and supplied materials detecting sensor 3, material-pulling device 4, blanking guide groove 5 is all installed in frame 1, material-pulling device 4 and blanking guide groove 5 are installed on the relative both sides of frame 1 respectively, material-pulling device 4 and blanking guide groove 5 have matched wire drawing die pusher, blanking, rotary distributing device 6 comprises mount pad 65, bearing 62, hopper 61, material-dividing groove 63 and rotates sub-material power set 64, bearing 62 rotates and is installed on mount pad 65 and is driven by rotation sub-material power set 64, hopper 61 is fixedly installed in above bearing 62, material-dividing groove 63 is fixedly installed on bearing 62, and material-dividing groove 63 and hopper 61 connect, hopper 61 is positioned at the below of blanking guide groove 5 discharging opening 51, and blanking guide groove 5 has coordinated wire drawing die blanking, sub-material with hopper 61, material-dividing groove 63, sorter 7 is positioned at the below of material-dividing groove 63, sorter 7 comprises base and some sorting boxes 71, each sorting box 71 is all installed on base and distributes ringwise, the wire drawing die of a kind of specification of the corresponding splendid attire of each sorting box 71, the different rotary sub-material position of the corresponding material-dividing groove 63 of each sorting box 71 difference, the discharging port of material-dividing groove 63 and each sorting box 71 corresponding matching, the annular center that pivot and each sorting box 71 of material-dividing groove 63 are arranged overlaps, and described supplied materials detecting sensor 3, material-pulling device 4, rotary distributing device 6 are all connected with control system.
In the present embodiment, described sorter 7 also comprises some sorting grooves 72, each sorting groove 72 is fixed on base, the below that sorting groove 72 charging port is all positioned at material-dividing groove 63 coordinates sub-material with material-dividing groove 63, the discharging port of sorting groove 72 is positioned at the top of sorting box 71, the corresponding sorting groove 72 of each sorting box 71, each sorting box 71 is positioned at corresponding sorting groove 72 exit, the charging port of material-dividing groove 63 is all higher than its discharging port, described bearing 62 comprises two blocks of side plates 621, base plate 622 and top board 623, these two blocks of side plates 621, base plate 622 and top board 623 define splicing chamber, described hopper 61 is fixed on top board 623, the feed end of described material-dividing groove 63 stretches in splicing chamber and coordinates with hopper 61, described two blocks of side plates 621 are provided with vertical adjustment hole 624, be bolted between the material receiving end of described material-dividing groove 63 and two blocks of side plates 621, this bolt is in adjustment hole 624, described material-pulling device 4 comprises scraping wings 41 and pusher drive unit, this scraping wings 41 to be slidably mounted in frame 1 and to be driven by pusher drive unit, the free end of described scraping wings 41 is provided with the bayonet socket coordinated with wire drawing die, the free end of described scraping wings 41 comprise upstream port along 411 and downstream port along 412, this upstream port surrounds described bayonet socket along 411 and downstream port along 412, the length of this downstream port along 412 is greater than the length of upstream port along 411, described blanking guide groove 5 is made by corrosion resistant plate bending, the bottom land of blanking guide groove 5 discharge end is provided with discharging opening 51, the outlet end of blanking guide groove 5 is provided with striker plate 8, described striker plate 8 is fixedly connected with the biside plate of blanking guide groove 5, the discharge end of described sorting groove 72 is identical with the material discharging end structure of blanking guide groove 5.Certainly, following structure also can realize: described blanking guide groove 5 is made by corrosion resistant plate bending, the discharge end of blanking guide groove 5 bottom land is provided with discharging opening 51, and the outlet end of blanking guide groove 5 is provided with striker plate 8, and described striker plate 8 is fixedly connected with the biside plate of blanking guide groove 5.
The quantity of described sorting unit is many groups and spaced apart along conveyer belt 2 both sides, sorting box 71 is detachably installed on base, the charging port of described blanking guide groove 5 is greater than its discharging port, the charging port of material-dividing groove 63 is greater than its discharging port, the Upstream section of conveyer belt 2 is also provided with two the blanking backplates 9 be steadily connected with upstream detection equipment, described blanking backplate 9 to be installed in frame 1 and to be positioned at the both sides of conveyer belt 2, described rotation sub-material power set 64, comprise motor 641, decelerator, decelerator is connected with bearing 62 by shaft coupling 642.
In the present embodiment, feed drive device is motor, and pusher drive unit is cylinder 42, and scraping wings 41 is connected by connecting plate 43 with the piston rod of cylinder 42, and supplied materials detecting sensor 3 is optoelectronic switch.
Wire drawing die is after the complete internal-and external diameter of a upper fabrication evaluation, suppose that the internal-and external diameter scope of this wire drawing die belongs to N number of sorting unit, this wire drawing die enters the conveyer belt 2 of automatic sorting device, be fed forward with conveyer belt 2, successively through N number of supplied materials detecting sensor 3, supplied materials signal is all sent to control system by this N number of supplied materials detecting sensor 3, control system controls material-pulling device 4 and rotary distributing device 6 action, wire drawing die arrives material-pulling device 4 position of N number of sorting unit, pusher drive unit drives scraping wings 41, the outer rim of bayonet socket clamping wire drawing die, the wire drawing die transported is pushed into blanking guide groove 5, the motor 641 rotating sub-material power set 64 drives bearing 62 to rotate to an angle by shaft coupling 642, material-dividing groove 63 rotates a certain angle thereupon, rotate to the sorting box 71 corresponding with supplied materials wire drawing die internal-and external diameter, now wire drawing die enters into the hopper 61 of rotary distributing device 6 along blanking guide groove 5, then sorting groove 72 is dropped into by material-dividing groove 63, finally enter in corresponding sorting box 71, this automatic sorting device improves sorting efficiency, reduce sorting error rate, reduce artificial participation, solve sorting efficiency low, error rate is high, need the problem that at substantial is artificial.
In the present embodiment, the internal-and external diameter scope of this wire drawing die belongs to N number of sorting unit, when only having N number of supplied materials detecting sensor 3 all to have supplied materials to respond to, N number of sorting unit just performs sorting operation, otherwise control system will send fault-signal, by maintenance personal, sorting arrangement is overhauled, avoid occurring sorting mistake.
The above embodiment is only the description to the preferred embodiment of the present invention; not as limiting the scope of the invention; design on the basis of spirit not departing from the present invention; the various distortion make technical solution of the present invention and transformation, all should fall in protection domain that claims of the present invention determine.

Claims (10)

1. a wire drawing die automatic sorting device, it is characterized in that: comprise frame, conveyer belt and at least one group of sorting unit, often organize sorting unit and comprise supplied materials detecting sensor, material-pulling device, blanking guide groove, rotary distributing device, sorter in turn according to the course of wire drawing die, conveyer belt is driven by feed drive device, conveyer belt and supplied materials detecting sensor, material-pulling device, blanking guide groove are all installed in frame, material-pulling device and blanking guide groove are installed on the relative both sides of frame respectively, and material-pulling device and blanking guide groove have matched wire drawing die pusher, blanking;
Rotary distributing device comprises mount pad, bearing, hopper, material-dividing groove and rotation sub-material power set, bearing rotates and is installed on mount pad and is driven by rotation sub-material power set, hopper is fixedly installed in above bearing, material-dividing groove is fixedly installed on bearing, and material-dividing groove and hopper connect, hopper is positioned at the below of blanking guide groove discharging opening, and blanking guide groove has coordinated wire drawing die blanking, sub-material with hopper, material-dividing groove;
Sorter is positioned at the below of material-dividing groove, sorter comprises base and some sorting boxes, each sorting box is all installed on base and distributes ringwise, the wire drawing die of a kind of specification of the corresponding splendid attire of each sorting box, the different rotary sub-material position of the corresponding material-dividing groove of each sorting box difference, the discharging port of material-dividing groove and each sorting box corresponding matching, the annular center that pivot and each sorting box of material-dividing groove are arranged overlaps, and described supplied materials detecting sensor, material-pulling device, rotary distributing device are all connected with control system.
2. a kind of wire drawing die automatic sorting device as claimed in claim 1, it is characterized in that: described sorter also comprises some sorting grooves, each sorting groove is fixed on base, the below that sorting groove charging port is all positioned at material-dividing groove coordinates sub-material with material-dividing groove, the discharging port of sorting groove is positioned at the top of sorting box, the corresponding sorting groove of each sorting box, each sorting box is positioned at corresponding sorting groove exit, and the charging port of material-dividing groove is all higher than its discharging port.
3. a kind of wire drawing die automatic sorting device as claimed in claim 2, it is characterized in that: described bearing comprises two pieces of side plates, base plate and top boards, these two pieces of side plates, base plate and top boards define splicing chamber, described hopper is fixed on top board, the feed end of described material-dividing groove stretches in splicing chamber and coordinates with hopper, described two blocks of side plates are provided with vertical adjustment hole, and be bolted between the material receiving end of described material-dividing groove and two blocks of side plates, this bolt is in adjustment hole.
4. a kind of wire drawing die automatic sorting device as claimed in claim 3, it is characterized in that: described material-pulling device comprises scraping wings and pusher drive unit, this scraping wings to be slidably mounted in frame and to be driven by pusher drive unit, and the free end of described scraping wings is provided with the bayonet socket coordinated with wire drawing die.
5. a kind of wire drawing die automatic sorting device as claimed in claim 4, it is characterized in that: the free end of described scraping wings comprises upstream port edge and downstream port edge, this upstream port edge and downstream port are along surrounding described bayonet socket, and the length on this downstream port edge is greater than the length on upstream port edge.
6. a kind of wire drawing die automatic sorting device as claimed in claim 5, it is characterized in that: described blanking guide groove is made by corrosion resistant plate bending, the bottom land of blanking guide groove discharge end is provided with discharging opening, the outlet end of blanking guide groove is provided with striker plate, described striker plate is fixedly connected with the biside plate of blanking guide groove, and the discharge end of described sorting groove is identical with the material discharging end structure of blanking guide groove.
7. a kind of wire drawing die automatic sorting device as described in any one of claim 1-6, is characterized in that: the quantity of described sorting unit is many groups and spaced apart along conveyer belt both sides.
8. a kind of wire drawing die automatic sorting device as claimed in claim 7, is characterized in that: described sorting box is detachably installed on base.
9. a kind of wire drawing die automatic sorting device as claimed in claim 8, is characterized in that: the charging port of described blanking guide groove is greater than its discharging port, and the charging port of material-dividing groove is greater than its discharging port.
10. a kind of wire drawing die automatic sorting device as claimed in claim 9, is characterized in that: the Upstream section of conveyer belt is also provided with two the blanking backplates be steadily connected with upstream detection equipment, and described blanking backplate to be installed in frame and to be positioned at the both sides of conveyer belt.
CN201420867938.9U 2014-12-31 2014-12-31 A kind of wire drawing die automatic sorting device Active CN204448630U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104525509A (en) * 2014-12-31 2015-04-22 苏州哈工维实自动化科技有限公司 Automatic sorting device of wire drawing die

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104525509A (en) * 2014-12-31 2015-04-22 苏州哈工维实自动化科技有限公司 Automatic sorting device of wire drawing die

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