CN204448410U - Water curtain house for lacquering and stoving varnish - Google Patents
Water curtain house for lacquering and stoving varnish Download PDFInfo
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- CN204448410U CN204448410U CN201520054817.7U CN201520054817U CN204448410U CN 204448410 U CN204448410 U CN 204448410U CN 201520054817 U CN201520054817 U CN 201520054817U CN 204448410 U CN204448410 U CN 204448410U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种水幕喷漆烤漆房,属于汽车或其他工件喷漆烘干作业领域。 The utility model relates to a water curtain paint spraying and baking room, which belongs to the field of spraying and drying of automobiles or other workpieces.
背景技术 Background technique
随着汽车行业的快速发展,中国汽车的保有量为1.3亿多辆,汽车在制备过程中,喷漆烤漆等是汽车制备的重要步骤,并且在汽车平时保养维修过程中,需要对汽车进行喷漆烤漆处理,现有的喷漆烤漆房漆雾处理方式,大部分采用干式吸附的方式处理漆雾,耗材使用量大,需要经常更换,运行费用高,费事费力。 With the rapid development of the automobile industry, the number of automobiles in China is more than 130 million. In the process of automobile preparation, painting and baking are important steps in the preparation of automobiles. In addition, during the normal maintenance and repair of automobiles, it is necessary to spray and bake automobiles. Treatment, most of the existing paint mist treatment methods in spray paint booths use dry adsorption to deal with paint mist, the consumption of consumables is large, and they need to be replaced frequently, the operating cost is high, and it is laborious and laborious.
实用新型内容 Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种代替传统干式吸附的,耗材使用量低的,不需经常更换清理的,节能环保采用水幕吸附漆雾的一种水幕喷漆烤漆房; The purpose of this utility model is to overcome the deficiencies of the prior art and provide a water curtain spray paint that replaces the traditional dry adsorption, uses less consumables, does not need to be replaced and cleaned frequently, is energy-saving and environmentally friendly, and uses a water curtain to absorb paint mist. paint room;
为实现上述目的,本实用新型所采用的技术方案为:该种水幕喷漆烤漆房,包括喷漆烤漆房内设有喷漆烤漆转换风门、初级过滤装置、进风口、送风系统、加热系统、照明系统、一次吸附玻璃棉、地面格栅、顶部过滤装置、静压室、操作间、活性炭吸附装置、排风系统及喷漆烤漆电路控制系统,其特征在于:在设有排风系统一侧,所设的活性炭吸附装置下面设有水幕吸附装置;水幕吸附装置通过框架分隔成水幕帘装置和排风通道,在水幕帘装置和排风通道内腔壁上分别设有密封板,排风通道的进口与水幕帘装置下端的水幕吸附口相连通,水幕吸附口与操作间的地下排风道相连通,水幕吸附装置排风通道的出口与活性炭吸附装置(16)及排风系统相连通;水幕吸附装置在排风通道中设有迷宫式气水分离装置; In order to achieve the above purpose, the technical solution adopted by the utility model is: this kind of water curtain paint spray booth, including the paint spray booth is equipped with spray paint conversion damper, primary filter device, air inlet, air supply system, heating system, lighting system, primary adsorption glass wool, ground grille, top filter device, static pressure chamber, operating room, activated carbon adsorption device, exhaust system and paint spraying and baking circuit control system, the feature is that: on the side where the exhaust system is provided, the There is a water curtain adsorption device under the activated carbon adsorption device; the water curtain adsorption device is separated into a water curtain device and an exhaust channel through a frame, and a sealing plate is respectively provided on the inner cavity wall of the water curtain device and the exhaust channel, and the exhaust The inlet of the air channel is connected with the water curtain adsorption port at the lower end of the water curtain device, the water curtain adsorption port is connected with the underground exhaust duct in the operation room, and the outlet of the exhaust channel of the water curtain adsorption device is connected with the activated carbon adsorption device (16) and The exhaust system is connected; the water curtain adsorption device is equipped with a labyrinth air-water separation device in the exhaust channel;
所述的一种水幕喷漆烤漆房,其特征在于:所述水幕吸附装置中所设的水帘幕装置,是通过将所配水幕吸附装置地板下原设的通风道改为集水槽;在水幕帘装置的上部设有溢流水槽,在溢流水槽的溢水口下设有水幕板,且水幕板设在集水槽的上方;水泵的进水管与集水槽相连通,水泵的出水口通过供水管路与溢流水槽相连通,在供水管路上设有调节阀; The above-mentioned water curtain paint spraying and baking paint booth is characterized in that: the water curtain device set in the water curtain adsorption device is changed by changing the original ventilation channel under the floor of the equipped water curtain adsorption device into a water collection tank; An overflow tank is arranged on the upper part of the water curtain device, and a water curtain plate is arranged under the overflow of the overflow tank, and the water curtain plate is arranged above the sump; the inlet pipe of the water pump is connected with the sump, and the water pump The water outlet is connected to the overflow tank through the water supply pipeline, and a regulating valve is arranged on the water supply pipeline;
所述的一种水幕喷漆烤漆房,其特征在于:所述排风通道中所设的迷宫式气水分离装置,是通过在水幕吸附装置排风通道中的两侧面通道壁上,固定有数个气水分离板,每个气水分离板呈悬伸臂状; The above-mentioned water curtain paint spraying and baking booth is characterized in that: the labyrinth air-water separation device set in the exhaust channel is fixed on the two side channel walls of the exhaust channel of the water curtain adsorption device. There are several air-water separation plates, and each air-water separation plate is in the shape of a cantilever arm;
所述的一种水幕喷漆烤漆房,其特征在于:数个气水分离板从固定端至伸出端分别与水平面呈15°-20°向下倾斜状。 The above-mentioned water curtain paint spraying and baking booth is characterized in that several air-water separation plates are inclined downward at 15°-20° from the horizontal plane respectively from the fixed end to the extended end.
本实用新型与现有技术相比的有益效果:由于采用水幕吸附漆雾,水能循环使用,因此,耗材使用量低,减少了运行费用,不需要经常更换,减轻了人的劳动强度,同时节能环保。 Compared with the prior art, the utility model has the beneficial effects: since the water curtain is used to absorb the paint mist, the water energy can be recycled, so the consumption of consumables is low, the operating cost is reduced, and frequent replacement is not required, which reduces the labor intensity of people. At the same time energy saving and environmental protection.
附图说明: Description of drawings:
图1为本实用新型的结构简图; Fig. 1 is the structural diagram of the utility model;
图2为图1中水幕吸附装置放大视图; Figure 2 is an enlarged view of the water curtain adsorption device in Figure 1;
图中: In the picture:
1.喷漆烤漆转换风门,2. 初级过滤装置,3. 进风口,4. 送风系统,5. 加热系统,6. 照明系统,7. 一次吸附玻璃棉,8. 地面格栅,9. 顶部过滤装置,10.静压室,11. 操作间, 15. 水幕吸附装置,16. 活性炭吸附装置,17. 排风系统,19. 水幕板,20. 溢流水槽,21. 供水管路,22. 框架,23. 气水分离板.,24. 调节阀,25. 水泵,26. 集水槽,27.密封板,28. 水幕吸附口。 1. Spray paint conversion damper, 2. Primary filter device, 3. Air inlet, 4. Air supply system, 5. Heating system, 6. Lighting system, 7. Primary adsorption glass wool, 8. Ground grille, 9. Top Filtration device, 10. Static pressure chamber, 11. Operating room, 15. Water curtain adsorption device, 16. Activated carbon adsorption device, 17. Exhaust system, 19. Water curtain plate, 20. Overflow tank, 21. Water supply pipeline , 22. Frame, 23. Air-water separation plate., 24. Regulating valve, 25. Water pump, 26. Water collection tank, 27. Sealing plate, 28. Water curtain adsorption port.
具体实施方式: Detailed ways:
为了进一步说明本实用新型的上述目的、技术方案和效果,以下通过实施例结合附图及有关公知的技术知识来说明本实用新型: In order to further illustrate the above-mentioned purpose, technical solutions and effects of the present utility model, the utility model is illustrated below in conjunction with the accompanying drawings and relevant known technical knowledge through the embodiments:
如图1-2所示,该种水幕喷漆烤漆房,包括喷漆烤漆房内设有喷漆烤漆转换风门1、初级过滤装置2、进风口3、送风系统4、加热系统5、照明系统6、一次吸附玻璃棉7、地面格栅8、顶部过滤装置9、静压室10、操作间11、活性炭吸附装置16、排风系统17及喷漆烤漆电路控制系统,其特点是:在设有排风系统17一侧,所设的活性炭吸附装置16下面设有水幕吸附装置15;水幕吸附装置15通过框架22分隔成水幕帘装置和排风通道,在水幕帘装置和排风通道内腔壁上分别设有密封板27,排风通道的进口与水幕帘装置下端的水幕吸附口28相连通,水幕吸附口28与操作间11的地下排风道相连通,水幕吸附装置15排风通道的出口与活性炭吸附装置16及排风系统17相连通;水幕吸附装置15在排风通道中设有迷宫式气水分离装置; As shown in Figure 1-2, this kind of water curtain paint spray booth includes paint spray paint conversion damper 1, primary filter device 2, air inlet 3, air supply system 4, heating system 5, and lighting system 6. , one-time adsorption glass wool 7, ground grille 8, top filter device 9, static pressure chamber 10, operating room 11, activated carbon adsorption device 16, exhaust system 17 and paint spray circuit control system, which is characterized by: Wind system 17 one sides, be provided with water curtain adsorption device 15 below the activated carbon adsorption device 16 of setting; Sealing plates 27 are respectively arranged on the inner cavity wall, and the inlet of the air exhaust channel is connected with the water curtain adsorption port 28 at the lower end of the water curtain device, and the water curtain adsorption port 28 is connected with the underground air discharge channel of the operating room 11, and the water curtain The outlet of the exhaust channel of the adsorption device 15 is connected with the activated carbon adsorption device 16 and the exhaust system 17; the water curtain adsorption device 15 is provided with a labyrinth gas-water separation device in the exhaust channel;
所述水幕吸附装置15中所设的水帘幕装置,是通过将所配水幕吸附装置15地板下原设的通风道改为集水槽26;在水幕帘装置的上部设有溢流水槽20,在溢流水槽20的溢水口下设有水幕板19,且水幕板19设在集水槽26的上方;水泵25的进水管与集水槽26相连通,水泵25的出水口通过供水管路21与溢流水槽20相连通,在供水管路21上设有调节阀24;水泵25将集水槽26中的水抽至水幕帘装置上部所设溢流水槽20中,使水在溢流水槽20中溢出沿着水幕板19向下流淌形成水幕帘; The water curtain device set in the described water curtain adsorption device 15 is to change the original ventilation channel under the equipped water curtain adsorption device 15 floor into the sump 26; the top of the water curtain device is provided with an overflow tank 20. A water curtain plate 19 is provided under the overflow of the overflow tank 20, and the water curtain plate 19 is arranged above the sump 26; the water inlet pipe of the water pump 25 is connected with the sump 26, and the water outlet of the water pump 25 is supplied by water The pipeline 21 communicates with the overflow tank 20, and the water supply pipeline 21 is provided with a regulating valve 24; the water pump 25 pumps the water in the sump 26 to the overflow tank 20 on the top of the water curtain device, so that the water is The overflow in the overflow tank 20 flows down along the water curtain plate 19 to form a water curtain;
所述排风通道中所设的迷宫式气水分离装置,是通过在水幕吸附装置15排风通道中的两侧面通道壁上,固定有数个气水分离板23,每个气水分离板23呈悬伸臂状;数个气水分离板23从固定端至伸出端分别与水平面呈15°-20°向下倾斜状,使带有水气的气流流向水幕吸附装置15排风通道后,自下而上分别绕过左右两侧固定的数个气水分离板23的另一端的通道孔隙后再排出,实现水气进一步分离; The labyrinth type air-water separation device set in the exhaust air passage is fixed with several air-water separation plates 23 on the side channel walls in the water curtain adsorption device 15 exhaust air passages, each air-water separation plate 23 is in the shape of a cantilever; several air-water separation plates 23 are inclined downward at 15°-20° from the fixed end to the extended end respectively, so that the air flow with water vapor flows to the water curtain adsorption device 15 for exhaust After the passage, bypass the passage holes at the other ends of several fixed air-water separation plates 23 on the left and right sides from bottom to top, and then discharge to realize further separation of water and air;
水幕帘工作原理 Working principle of water curtain
喷漆时,采用水泵25通过供水管路21,将集水槽26中的水抽至水幕帘装置上部的溢流水槽20中,使水在溢流水槽20中溢流沿着水幕板19形成水幕帘;含漆雾的气流在排风系统17的作用下抽至水幕吸附口28,当漆雾碰到水帘时,就会被水吸附,这时喷漆房内风速大于0.35m/s以上,喷漆时产生的漆雾不会在操作者呼吸带处停留,而随气流迅速下降,此时漆房内有害气体浓度远远低于国家《工业企业设计卫生标准》中车间空气中有害物质最高允许浓度,之后带有水气的气流流向排风系统17,经过水幕吸附装置15排风通道中迷宫式气水分离装置,使水气进一步分离,气流中仅存有机废气,有机废气经活性炭吸附装置16吸附后,通过排风系统17向高空达标排放,这样排出气体符合GB16297-1996的标准;吸附漆雾的污水回流至集水槽26内,在集水槽26中定期加入漆雾凝聚剂,通过漆雾凝聚剂作用和过滤网的过滤,净化后的水重新被水泵25吸入溢流水槽20内,形成水循环。 When spraying paint, the water in the sump 26 is pumped to the overflow tank 20 on the upper part of the water curtain device through the water supply pipeline 21 by the water pump 25, so that the water overflows in the overflow tank 20 and forms along the water curtain plate 19. Water curtain: The airflow containing paint mist is pumped to the water curtain adsorption port 28 under the action of the exhaust system 17. When the paint mist hits the water curtain, it will be absorbed by the water. At this time, the wind speed in the spray booth is greater than 0.35m/ s or more, the paint mist generated during painting will not stay in the breathing zone of the operator, but will drop rapidly with the airflow. The highest allowable concentration of the substance, and then the airflow with water vapor flows to the exhaust system 17, and passes through the labyrinth air-water separation device in the exhaust channel of the water curtain adsorption device 15 to further separate the water vapor, and only organic waste gas remains in the airflow, organic waste gas After being adsorbed by the activated carbon adsorption device 16, it is discharged to the high altitude through the exhaust system 17 to meet the standard, so that the exhaust gas meets the standard of GB16297-1996; the sewage adsorbed paint mist is returned to the water collection tank 26, and the paint mist is regularly added to the water collection tank 26 for condensation agent, through the action of the paint mist coagulant and the filtration of the filter screen, the purified water is sucked into the overflow water tank 20 by the water pump 25 again to form a water cycle.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520054817.7U CN204448410U (en) | 2015-01-26 | 2015-01-26 | Water curtain house for lacquering and stoving varnish |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520054817.7U CN204448410U (en) | 2015-01-26 | 2015-01-26 | Water curtain house for lacquering and stoving varnish |
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| Publication Number | Publication Date |
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| CN204448410U true CN204448410U (en) | 2015-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520054817.7U Expired - Fee Related CN204448410U (en) | 2015-01-26 | 2015-01-26 | Water curtain house for lacquering and stoving varnish |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104588248A (en) * | 2015-01-26 | 2015-05-06 | 江苏景中景工业涂装设备有限公司 | Water curtain paint spraying baking finish house |
| CN105149153A (en) * | 2015-09-30 | 2015-12-16 | 安徽兆鑫集团汽车有限公司 | Paint spray booth |
| CN106000803A (en) * | 2016-07-12 | 2016-10-12 | 无锡顺达智能自动化工程股份有限公司 | Improved station sealing structure |
-
2015
- 2015-01-26 CN CN201520054817.7U patent/CN204448410U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104588248A (en) * | 2015-01-26 | 2015-05-06 | 江苏景中景工业涂装设备有限公司 | Water curtain paint spraying baking finish house |
| CN105149153A (en) * | 2015-09-30 | 2015-12-16 | 安徽兆鑫集团汽车有限公司 | Paint spray booth |
| CN106000803A (en) * | 2016-07-12 | 2016-10-12 | 无锡顺达智能自动化工程股份有限公司 | Improved station sealing structure |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150708 |
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| CF01 | Termination of patent right due to non-payment of annual fee |