CN204440123U - Automation equipment remote data acquisition and monitor supervision platform - Google Patents

Automation equipment remote data acquisition and monitor supervision platform Download PDF

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Publication number
CN204440123U
CN204440123U CN201320343761.8U CN201320343761U CN204440123U CN 204440123 U CN204440123 U CN 204440123U CN 201320343761 U CN201320343761 U CN 201320343761U CN 204440123 U CN204440123 U CN 204440123U
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China
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data acquisition
automation equipment
remote data
acquisition system
arm controller
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Expired - Fee Related
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CN201320343761.8U
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Chinese (zh)
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侯鹏庆
陈俊婷
刘好胜
徐猛
于希哲
杨岳
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Abstract

The utility model belongs to wireless remote data collecting and monitoring technique field, more particularly, relates to automation equipment remote data acquisition and monitor supervision platform.Comprise data acquisition system (DAS), video acquisition system, transmission control system and monitoring central server, data acquisition system (DAS), video acquisition system are all connected with transmission control system with monitoring central server.3G/CDMA2000 is adopted to carry out radio communication, based on the high-performance 32-bit embedded microprocessor of ARM framework, in conjunction with jumbo storer, run embedded WinCE/Linux operating system, can realize enriching protocol interface, be convenient to transplant and to high-end system application upgrade, realize automation equipment remote data acquisition and monitoring easily.

Description

Automation equipment remote data acquisition and monitor supervision platform
Technical field:
The utility model belongs to wireless remote data collecting and monitoring technique field, more particularly, relates to automation equipment remote data acquisition and monitor supervision platform.
Background technology:
Along with the continuous progress of science and technology, some main equipments, exact instrument have been widely used in the every field such as oil, chemical industry, metallurgy, electric power, coal, weaving.The robotization of equipment, mechanization, digitized degree are also more and more higher, the thing followed is, to the after sale service of enterprise and the maintenance requirement of equipment also higher, simultaneously the safety of equipment and relationship between quality the operation conditions of whole production run, the cost of these large-scale equipment and exact instrument is inherently very high, once break down, not only can affect productivity effect, and may cause the loss being difficult to remedy to equipment.Manually on duty, inspection round the clock both to have increased cost of labor turn increased human error because manpower intervention causes as patrolling and examining with monitoring means, and the human and material resources of at substantial and financial resources, monitoring effect also cannot ensure.
The exploitation upgrading of equipment, the optimal design of technological process and the tracking process of accident be unable to do without the data of a line, but the industries such as oil, chemical industry, metallurgy, electric power, coal, site environment is very complicated even very severe, and scientific research personnel, engineering technical personnel are difficult to long-term experiment at the scene and obtain abundant data.The foundation of wire communication mode must be set up cable or excavate cable duct, needs a large amount of man power and materials.Meanwhile, the maintenance of link need along the inspection of line, and when breaking down, general being difficult to finds out trouble spot in time.The industry spot of bad environments is also unfavorable for the wire communication facility using high cost.
In the face of being distributed in automation equipment, the products such as different local instrument and meters, it is safeguarded and supervision consumes larger human and material resources and financial resources.The foundation of system wireless Remote Data Collecting Platform Implement can make us realize effectively managing the instrument of onsite application, implement the running status of remote monitoring instrument, but also collection can be carried out and teletransmission to field data, facilitate scientific research personnel and engineering technical personnel to obtain data information on the other hand and further data analysis research.3G/CDMA200 platform can realize the long-range data acquisition to scene, parameter monitoring, fault detect, can also realize the photographic technique to equipment operation condition.
Data acquisition and monitor supervision platform bring many characteristics such as security, rapidity, convenience to commercial production.In the industrial production, data acquisition and monitoring platform is just obtaining and is applying more and more widely.At present, although there is practical remote data acquisition and monitoring of tools platform successively at Germany, Japan, the U.S., TaiWan, China, technology is generally immature.China's Mainland is developed comparatively slow in this respect, and the research of wireless monitor platform aspect is still at the early-stage, and the Research Prospects in monitor supervision platform is wide, is widely had an optimistic view of in the industry.
Utility model content:
The utility model is exactly for the problems referred to above, provides a kind of automation equipment remote data acquisition and monitor supervision platform.
To achieve these goals, the utility model adopts following technical scheme, comprise data acquisition system (DAS), video acquisition system, transmission control system and monitoring central server, data acquisition system (DAS), video acquisition system are all connected with transmission control system with monitoring central server.
Described monitoring central server is furnished with monitoring software, and is connected with transmission control system by wireless network.
Described data acquisition system (DAS) comprises 1 ~ 256 automation equipment, interface conversion circuit and ARM controller, and automation equipment is articulated in bus, and bus is connected with ARM controller by interface conversion circuit.Data acquisition system (DAS) be platform foremost, ARM controller in real time by the data of each for each scene automation equipment store, packing and teletransmission.
Described interface conversion circuit turns serial ports by industrial computer with USB successively and is connected with ARM controller.
Described video acquisition system comprises 1 ~ 256 video camera, multi-channel video server, Ethernet interface and ARM controller, and video camera by multi-channel video server, and is connected with ARM controller via Ethernet interface.ARM controller real-time reception video data, packing compression also teletransmission.
Described video acquisition system also comprises single camera, and it is connected with Ethernet interface.
Described transmission control system comprises ARM controller, serial line interface, Ethernet interface, 3G/CDMA2000 module, power management module and memory module, and serial line interface, Ethernet interface, 3G/CDMA2000 module, power management module are all connected with ARM controller with memory module; ARM controller is connected with data acquisition system (DAS), video acquisition system by serial line interface, Ethernet interface.Memory module can carry out the temporary transient storage of data.
Described ARM controller is also connected with touch-screen, mouse, button, clock module and alarm.By touch-screen, mouse, button, man-machine interaction can be carried out.
Described 3G/CDMA2000 module is connected with antenna; Data are connected into the server that Internet is uploaded to Surveillance center thus.
Described transmission control system also comprises stabilized voltage supply, and it is connected with power management module, for whole transmission control system is powered.
The ARM controller of described transmission control system is furnished with WinCE/Linux operating system.
Monitoring central server runs supporting monitoring software, and server is connected into Internet, receives the data transmitted.Monitoring software mainly comprises the function of video monitor, data management, order transmission, report printing, warning instruction.Video monitor comprises display in real time and video recording is preserved, data management comprises data preservation, data query, curve plotting, order transmission comprises program updates, parameter upgrades, and report printing comprises form and produces and report printing, and warning instruction comprises fault diagnosis and fault cues.
The beneficial effects of the utility model:
Based on the high-performance 32-bit embedded microprocessor of ARM framework, in conjunction with jumbo storer, run embedded WinCE/Linux operating system, can realize enriching protocol interface, be convenient to transplant and to high-end system application upgrade, be more convenient to the realization of data acquisition and remote monitoring simultaneously.
Along with the continuous progress of science and technology, some main equipments, exact instrument have been widely used in the every field such as oil, chemical industry, metallurgy, electric power, coal, weaving.The robotization of equipment, mechanization, digitized degree are also more and more higher, and the thing followed is, to the after sale service of enterprise and the maintenance requirement of equipment also higher.The running status Distant supervision and control of equipment to industry spot and instrument is realized based on the automation equipment remote data acquisition of ARM and 3G/CDMA2000 and monitor supervision platform, improve plant maintenance quality and the efficiency of industry spot to a certain extent, improve service quality.
The safety of equipment and relationship between quality the operation conditions of whole production run, and the cost of these large-scale equipment and exact instrument is inherently very high, once break down, not only can affect productivity effect, and may cause the loss being difficult to remedy to equipment.Manually on duty, inspection round the clock both to have increased cost of labor turn increased human error because manpower intervention causes as patrolling and examining with monitoring means.Realize effectively following the tracks of the instrumentation running status of onsite application based on the automation equipment remote data acquisition of ARM and 3G/CDMA2000 and monitor supervision platform, can find that rapidly fault makes related personnel be safeguarded in time timely, can a large amount of human and material resources and financial resources be saved.
The exploitation upgrading of equipment, the optimal design of technological process and the tracking process of accident be unable to do without the data of a line, but the industries such as oil, chemical industry, metallurgy, electric power, coal, site environment is very complicated even very severe, and scientific research personnel is difficult to long-term experiment at the scene and obtains abundant data.Can data acquisition be carried out based on the automation equipment remote data acquisition of ARM and 3G/CDMA2000 and monitor supervision platform and store, the inquiry of historical data and on-line analysis are provided simultaneously, abundant field data can for related personnel with reference to or scientific research.
The foundation of wire communication mode must be set up cable or excavate cable duct, needs a large amount of man power and materials.Meanwhile, the maintenance of link need along the inspection of line, and when breaking down, general being difficult to finds out trouble spot in time.The industry spot of bad environments is also unfavorable for the wire communication facility using high cost.Wireless transmission is adopted based on the automation equipment remote data acquisition of ARM and 3G/CDMA2000 and monitor supervision platform, avoid the trouble of wiring, 3G/CDMA2000 network Development is rapid simultaneously, national network and roaming are achieved, its network coverage is large, function strong, stable performance, this network is adopted to be that client saves expensive networking expense and maintenance cost, overcome traditional defect that private network communication system investments cost is large, maintenance cost is high, on wireless network covers, there is incomparable advantage.
Accompanying drawing illustrates:
Fig. 1 is overall composition frame chart of the present utility model.
Fig. 2 is data acquisition system (DAS) composition frame chart.
Fig. 3 is video acquisition system composition frame chart.
Fig. 4 is transmission control system composition frame chart.
Fig. 5 is monitoring software block diagram.
Embodiment:
By reference to the accompanying drawings the utility model is further illustrated.
From Fig. 1-Fig. 5, the utility model comprises data acquisition system (DAS), video acquisition system, transmission control system and monitoring central server, and data acquisition system (DAS), video acquisition system are all connected with transmission control system with monitoring central server.
Described monitoring central server is furnished with monitoring software, and is connected with transmission control system by wireless network.
Described data acquisition system (DAS) comprises 1 ~ 256 automation equipment, interface conversion circuit and ARM controller, and automation equipment is articulated in bus, and bus is connected with ARM controller by interface conversion circuit.Data acquisition system (DAS) be platform foremost, ARM controller in real time by the data of each for each scene automation equipment store, packing and teletransmission.
Described interface conversion circuit turns serial ports by industrial computer with USB successively and is connected with ARM controller.
Described video acquisition system comprises 1 ~ 256 video camera, multi-channel video server, Ethernet interface and ARM controller, and video camera by multi-channel video server, and is connected with ARM controller via Ethernet interface.ARM controller real-time reception video data, packing compression also teletransmission.
Described video acquisition system also comprises single camera, and it is connected with Ethernet interface.
Described transmission control system comprises ARM controller, serial line interface, Ethernet interface, 3G/CDMA2000 module, power management module and memory module, and serial line interface, Ethernet interface, 3G/CDMA2000 module, power management module are all connected with ARM controller with memory module; ARM controller is connected with data acquisition system (DAS), video acquisition system by serial line interface, Ethernet interface.Memory module can carry out the temporary transient storage of data.
Described ARM controller is also connected with touch-screen, mouse, button, clock module and alarm.By touch-screen, mouse, button, man-machine interaction can be carried out.
Described 3G/CDMA2000 module is connected with antenna; Data are connected into the server that Internet is uploaded to Surveillance center thus.
Described transmission control system also comprises stabilized voltage supply, and it is connected with power management module, for whole transmission control system is powered.
The ARM controller of described transmission control system is furnished with WinCE/Linux operating system.
monitoring central server runs supporting monitoring software, and server is connected into Internet, receives the data transmitted.Monitoring software mainly comprises the function of video monitor, data management, order transmission, report printing, warning instruction.Video monitor comprises display in real time and video recording is preserved, data management comprises data preservation, data query, curve plotting, order transmission comprises program updates, parameter upgrades, and report printing comprises form and produces and report printing, and warning instruction comprises fault diagnosis and fault cues.

Claims (8)

1. automation equipment remote data acquisition and monitor supervision platform, it is characterized in that, comprise data acquisition system (DAS), video acquisition system, transmission control system and monitoring central server, data acquisition system (DAS), video acquisition system are all connected with transmission control system with monitoring central server.
2. automation equipment remote data acquisition according to claim 1 and monitor supervision platform, it is characterized in that, described data acquisition system (DAS) comprises 1 ~ 256 automation equipment, interface conversion circuit and ARM controller, automation equipment is articulated in bus, and bus is connected with ARM controller by interface conversion circuit.
3. automation equipment remote data acquisition according to claim 2 and monitor supervision platform, is characterized in that, described interface conversion circuit turns serial ports by industrial computer with USB successively and is connected with ARM controller.
4. automation equipment remote data acquisition according to claim 1 and monitor supervision platform, it is characterized in that, described video acquisition system comprises 1 ~ 256 video camera, multi-channel video server, Ethernet interface and ARM controller, video camera by multi-channel video server, and is connected with ARM controller via Ethernet interface.
5. automation equipment remote data acquisition according to claim 4 and monitor supervision platform, is characterized in that, described video acquisition system also comprises single camera, and it is connected with Ethernet interface.
6. automation equipment remote data acquisition according to claim 1 and monitor supervision platform, it is characterized in that, described transmission control system comprises ARM controller, serial line interface, Ethernet interface, 3G/CDMA2000 module, power management module and memory module, and serial line interface, Ethernet interface, 3G/CDMA2000 module, power management module are all connected with ARM controller with memory module; ARM controller is connected with data acquisition system (DAS), video acquisition system by serial line interface, Ethernet interface.
7. automation equipment remote data acquisition according to claim 6 and monitor supervision platform, is characterized in that, described ARM controller is also connected with touch-screen, mouse, button, clock module and alarm.
8. automation equipment remote data acquisition according to claim 6 and monitor supervision platform, is characterized in that, described 3G/CDMA2000 module is connected with antenna, data is connected into the server that Internet is uploaded to Surveillance center thus.
CN201320343761.8U 2013-06-13 2013-06-13 Automation equipment remote data acquisition and monitor supervision platform Expired - Fee Related CN204440123U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106227179A (en) * 2016-09-19 2016-12-14 广东凌康科技有限公司 A kind of data acquisition platform system based on industrial 4.0 technology
CN106774046A (en) * 2015-11-20 2017-05-31 天津凤凰星网络科技有限公司 A kind of automation equipment safety monitoring system
CN107505911A (en) * 2017-10-23 2017-12-22 盐城工学院 Data collecting system and power equipment monitoring system
CN113905068A (en) * 2021-09-28 2022-01-07 同心智能科技有限公司 Linux system-based online programmable data acquisition equipment
CN114413956A (en) * 2021-12-17 2022-04-29 唐山市鼎正科技有限公司 Automatic change equipment state stability real-time monitoring system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106774046A (en) * 2015-11-20 2017-05-31 天津凤凰星网络科技有限公司 A kind of automation equipment safety monitoring system
CN106227179A (en) * 2016-09-19 2016-12-14 广东凌康科技有限公司 A kind of data acquisition platform system based on industrial 4.0 technology
CN107505911A (en) * 2017-10-23 2017-12-22 盐城工学院 Data collecting system and power equipment monitoring system
CN113905068A (en) * 2021-09-28 2022-01-07 同心智能科技有限公司 Linux system-based online programmable data acquisition equipment
CN114413956A (en) * 2021-12-17 2022-04-29 唐山市鼎正科技有限公司 Automatic change equipment state stability real-time monitoring system

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