CN204440109U - A kind of washing powder is produced with slip atomizing lance working status monitoring system - Google Patents

A kind of washing powder is produced with slip atomizing lance working status monitoring system Download PDF

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Publication number
CN204440109U
CN204440109U CN201420873455.XU CN201420873455U CN204440109U CN 204440109 U CN204440109 U CN 204440109U CN 201420873455 U CN201420873455 U CN 201420873455U CN 204440109 U CN204440109 U CN 204440109U
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China
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washing powder
slip
display terminal
monitoring system
status monitoring
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CN201420873455.XU
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Chinese (zh)
Inventor
何宜斌
赵昶
万爱华
周西勇
李庆光
黄春益
陈文福
谭石光
魏荣
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Guangzhou Liby Enterprise Group Co Ltd
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Guangzhou Liby Enterprise Group Co Ltd
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Abstract

The utility model relates to a kind of washing powder slurry atomization dusting device, to dust the problem of watch-dog that link do not have cost low, effective to solve washing powder atomization under prior art, the utility model discloses a kind of washing powder production slip atomizing lance working status monitoring system, based on a kind of washing powder slurry atomization dusting device comprising some feed pipes and spray gun, described spray gun by the washing powder slip atomized spray in feed pipe in spray tower; Comprise sensor, remote I/O station and display terminal, described sensor is arranged on the outer wall of feed pipe, and described sensor is connected with display terminal by remote I/O station.The installation cost of a whole set of supervising device is low, and monitoring effect is good.

Description

A kind of washing powder is produced with slip atomizing lance working status monitoring system
Technical field
The utility model relates to a kind of washing powder slurry atomization dusting device, particularly relates to a kind of watch-dog of washing powder slurry atomization dusting device.
Background technology
See Fig. 1, in washing powder production run, the washing powder slip of configuration to be passed through washing powder slurry atomization dusting device atomized spray in spray tower 1, wherein said washing powder slurry atomization dusting device comprises some spray guns 3, often prop up spray gun 3 to be all communicated with for carrying feed pipe 2 end of washing powder slip with one, the other end of described feed pipe 2 is connected with washing powder slip high voltage charge.Described some spray guns 3 to be distributed on around spray tower 1 top and to extend into spray tower inside, and under the effect of high-pressure pump, the slip of described spray gun 3 jet atomization is in spray tower 1.Because slurry atomization is closely bound up with the finished product washing powder quality produced, so in production run, staff can determine to need to open which spray gun 3 as required in time.Because spray tower 1 build is huge, common spray tower operating platform distance floor level is at about 35 meters, Switch of spray pistol valve is all arranged on position on tower top operating platform, when so the staff being positioned at Control Room at the bottom of tower usually can not understand the open and-shut mode of each spray gun 3 in time.In addition because containing a small amount of inorganic salts crystalline particle and insoluble impurities in slip, the slip blocking that feed pipe 2 usually can be deposited.Therefore staff needs frequent inspection, repairs in time and dredges blocked feed pipe 2, the normal operation of guarantee whole production line.
Current washing powder slurry atomization dusting device mainly relies on the inspection of staff scene, but along with the production scale of washing powder manufacturing enterprise is increasing, traditional scene inspection shows following drawback: one, the spray tower volume of washing powder is larger, distance controlling room is comparatively far away, and the labour intensity of staff's inspection is very large; Two, spray gun quantity is a lot, and spray gun quantity is generally at 20 to 30, and staff with the naked eye checks and has omission unavoidably, causes the blockage problem of part feed pipe to be difficult to Timeliness coverage; Three, the staff of operation room at the bottom of tower cannot determine the on off state that tower top spray gun is concrete, is difficult to send switch order accurately to tower top staff.Make at the bottom of spray tower tower and the operated by personnel of tower top extremely coordinates.Production run is caused not carry out fast, precisely and smoothly.
Also have part producing enterprise, near spray gun, monitoring camera is installed, but the cost installing camera is higher, the wet environment that washing powder is produced also significantly can improve the failure rate of camera, and the atomization that lance ejection goes out is dusted, reduce the visibility at camera place, the photographic effect of interference monitoring camera, usually causes the erroneous judgement of staff.Therefore adopt the method for installing camera also cannot reach and well monitor object.The atomization of therefore producing for washing powder is dusted link, is badly in need of the watch-dog that a kind of cost is low, effective.
Utility model content
In order to solve the problem of the watch-dog not having cost low, effective in washing powder atomization dusting device under prior art, the utility model discloses a kind of washing powder production slip atomizing lance working status monitoring system, the installation cost of a whole set of supervising device is low, and monitoring effect is good.
In order to realize above-mentioned utility model object, the technical scheme that the utility model adopts is as follows:
A kind of washing powder is produced with slip atomizing lance working status monitoring system, based on a kind of washing powder slurry atomization dusting device comprising some feed pipes and spray gun, described spray gun by the washing powder slip atomized spray in feed pipe in spray tower; Comprise sensor, remote I/O station and display terminal, described sensor is arranged on the outer wall of feed pipe, and described sensor is connected with display terminal by remote I/O station.
As a kind of embodiment, described sensor is SMD thermopair.
As a kind of embodiment, described sensor is ultrasonic flow meter.
As a kind of embodiment, described display terminal is display screen.
As a kind of embodiment, described display terminal is PLC host computer.
As a kind of embodiment, also comprise comparer, described comparer is connected with remote I/O station and display terminal respectively.
1, compared with installation monitoring camera, the cost of the technical program is lower, and to the maintenance of sensor, change also more simple and convenient.
2, be atomized the monitoring that slip can not affect sensor, carry out detection and the transmission of temperature or flow, judge again more than observation video recording and want simple, better than the monitoring effect of camera.
3, alleviate staff labor intensity cost, reduce field staff and to patrol workload, can Timeliness coverage spray gun blockage problem and solve in time.
4, operation room personnel at the bottom of tower and the staff that is positioned at tower top operating platform can understand the opening of tower top each spray gun in time and accurately, and according to the Yield and quality situation of production system, send the instruction that adjustment opened by spray gun in time and exactly.
Accompanying drawing explanation
Fig. 1 is washing powder slurry atomization dusting device schematic diagram;
Fig. 2 is the utility model washing powder production slip atomizing lance working status monitoring system schematic diagram;
Fig. 3 is the utility model washing powder production slip atomizing lance working status monitoring system workflow diagram.
Embodiment
Below in conjunction with the drawings and specific embodiments, a kind of washing powder production of the utility model slip atomizing lance working status monitoring system is described further:
As shown in Figure 1, Figure 2, Figure 3 shows, the technical program is by detecting the temperature of feed pipe 2, temperature value detection obtained contrasts with setting slurry temperature and judges whether spray gun 3 normally works, and achieves the object of monitoring washing powder production slip atomizing lance 3 duty in real time.Because the temperature of slip in washing powder slip high voltage charge is higher than room temperature, when it is flowed out by feed pipe 2, the temperature of described feed pipe 2 also increases.So only need the temperature value measuring feed pipe 2, the temperature value of feed pipe 2 and the slurry temperature of setting are compared, just can judge that the duty of spray gun 3 is opened or closes; If find some spray guns 3 because impurity blocking causes spray gun normally to work, staff can go to maintenance immediately.Adopt the supervisory system of the technical program, the duty of staff just without the need to often going on-the-spot inspection just can grasp each spray gun 3.
A kind of washing powder is produced with slip atomizing lance working status monitoring system, based on a kind of washing powder slurry atomization dusting device comprising some feed pipes 2 and spray gun 3, described spray gun 3 by the washing powder slip atomized spray in feed pipe 2 in spray tower 1; Comprise sensor 4, remote I/O station 5 and display terminal 6, described sensor 4 is arranged on the outer wall of feed pipe 2, and described sensor 4 is connected with display terminal 6 by remote I/O station 5.
Described sensor 4 is for measuring the temperature of feed pipe 2, the temperature value of measurement is passed to described remote I/O station 5 by described sensor 4, the temperature data collected is passed to display terminal 6 by described remote I/O station 5, and staff just can read correlated temperature data on display terminal 6.Wherein sensor 4 can also be arranged on spray gun 3 outer wall, can obtain good monitoring effect too.In theory, described sensor 4 directly can be connected with display terminal 6, but in the technical program, each feed pipe 2 is provided with a sensor 4, described sensor 4 is directly connected the quantity that makes to connect up with display terminal 6 more, and self I/O of display terminal 6 counts too much, adds the difficulty of whole system Installation and Debugging, easily cause system perturbations, in the technical program, therefore adopt the way that remote I/O station 5 is set near sensor 4 to solve this problem.Described remote I/O station 5 has the communication function of data acquisition/transmission, but himself does not have regulating and controlling function.Just field data is delivered to display terminal (such as PLC), or accept the data of display terminal, field apparatus is controlled.Adopt after remote I/O station 5, all first each sensor 4 is connected with remote I/O station 5, and then remote I/O station 5 is connected with display terminal 6 by an order wire again, saves wiring, saves the I/O of display terminal self and count.
In order to make the best results of measurement feed pipe 2 outside wall temperature, described sensor 4 adopts SMD thermopair.The contact area of described SMD thermopair and feed pipe outer wall is large, and contact closely, has that thermometric accuracy is high, reaction velocity fast, and volume is little is convenient to the features such as fixed installation.
Described display terminal comprises display screen 61 and PLC host computer 63, obtaining the Temperature numerical of feed pipe 2 intuitively, being arranged on tower top operating platform by described display screen 61 to enable to be positioned at the dust field personnel of tower top operating platform.The open and-shut mode that indoor staff can understand each spray gun 3 is in time controlled in order to make to be in computing machine at the bottom of tower, computing machine at the bottom of described tower controls indoor and is provided with PLC host computer 63, after described PLC host computer 63 obtains the Temperature numerical of feed pipe 2, judge by analysis, operating personnel can send by PLC host computer 63 instruction controlling spray gun 3 opening and closing.Also can judge which spray gun 3 breaks down blocking, arrive in the very nick of time scene, keeps in repair the spray gun 3 broken down.
Consider that display terminal 6 only shows numerical value directly perceived not enough, in the supervising device of the technical program, also comprise comparer 7, described comparer 7 is connected with remote I/O station 5 and display terminal 6 respectively.Described comparer 7 receives the temperature data that remote I/O station 5 sends, are compared in it and the slurry temperature set, if temperature is consistent, then illustrate that spray gun 3 is normally opened, if Temperature displaying is room temperature or the slurry temperature obviously departing from setting, then illustrate that spray gun 3 is closed or blocks, comparative result is fed back to described display terminal 6 by described comparer 3 subsequently.
Staff is according to the comparative result obtained, the instruction of closing or opening spray gun 3 can be sent on the one hand in time and accurately, on the other hand can the blocked spray gun 3 of Timeliness coverage, staff can arrive in the very nick of time scene, substantially increase maintenance efficiency, the sound assurance normal work of washing powder slurry atomization dusting device.
In addition, the duties of method to spray gun 3 such as monitoring flow can also be adopted to monitor, such as, the SMD thermopair ultrasonic flow meter in the present embodiment is substituted, the object monitoring spray gun 3 duty can be realized equally.Adopt the benefit of ultrasonic flow meter to be to be swift in response, once slip change in flow in feed pipe 2 or stop flowing, ultrasonic flow meter just can detect rapidly and feed back to display terminal 6.
It should be noted that; by reference to the accompanying drawings embodiment of the present utility model is explained in detail above; but utility model is not limited to above-mentioned embodiment; in the ken that one skilled in the relevant art possesses; can also make a variety of changes under the prerequisite not departing from the utility model aim, and these distortion all belong to the protection domain of the utility model claim.

Claims (6)

1. washing powder is produced with a slip atomizing lance working status monitoring system, based on a kind of washing powder slurry atomization dusting device comprising some feed pipes and spray gun, described spray gun by the washing powder slip atomized spray in feed pipe in spray tower; It is characterized in that: comprise sensor, remote I/O station and display terminal, described sensor is arranged on the outer wall of feed pipe, and described sensor is connected with display terminal by remote I/O station.
2. washing powder as claimed in claim 1 is produced with slip atomizing lance working status monitoring system, it is characterized in that: described sensor is SMD thermopair.
3. washing powder as claimed in claim 1 is produced with slip atomizing lance working status monitoring system, it is characterized in that: described sensor is ultrasonic flow meter.
4. washing powder is produced with slip atomizing lance working status monitoring system as claimed in claim 2 or claim 3, it is characterized in that: described display terminal is display screen.
5. washing powder is produced with slip atomizing lance working status monitoring system as claimed in claim 2 or claim 3, it is characterized in that: described display terminal is PLC host computer.
6. washing powder as claimed in claim 1 is produced with slip atomizing lance working status monitoring system, and it is characterized in that: also comprise comparer, described comparer is connected with remote I/O station and display terminal respectively.
CN201420873455.XU 2014-12-31 2014-12-31 A kind of washing powder is produced with slip atomizing lance working status monitoring system Active CN204440109U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420873455.XU CN204440109U (en) 2014-12-31 2014-12-31 A kind of washing powder is produced with slip atomizing lance working status monitoring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420873455.XU CN204440109U (en) 2014-12-31 2014-12-31 A kind of washing powder is produced with slip atomizing lance working status monitoring system

Publications (1)

Publication Number Publication Date
CN204440109U true CN204440109U (en) 2015-07-01

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Country Status (1)

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CN (1) CN204440109U (en)

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