CN204439786U - A kind of automatic voltage withstanding test machine - Google Patents

A kind of automatic voltage withstanding test machine Download PDF

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Publication number
CN204439786U
CN204439786U CN201520069129.8U CN201520069129U CN204439786U CN 204439786 U CN204439786 U CN 204439786U CN 201520069129 U CN201520069129 U CN 201520069129U CN 204439786 U CN204439786 U CN 204439786U
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Prior art keywords
slide unit
negative electrode
positive electrode
product
automatic voltage
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CN201520069129.8U
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Chinese (zh)
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王帮良
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Zhengzhou Ling Sheng Technology Co. Ltd.
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Shenzhen Linglve CNC Equipment Co Ltd
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Abstract

The utility model discloses a kind of automatic voltage withstanding test machine, comprise a machine frame, the upper end of described machine frame arranges working plate, described working plate is provided with a negative electrode tool and a positive electrode tool, described negative electrode tool is installed on slide unit cylinder, described positive electrode tool is arranged in XY slide unit system, described XY slide unit system upper end is provided with 24 products, the dead ahead of described XY slide unit system is provided with a frame, described frame is provided with a ccd image and gathers recognition system, be positioned on working plate and an electric control system is installed.The utility model is by CCD slide unit positioning system, and realize automatic testing product test position, product is located automatically, automatically logical high pressure testing product insulativity, and automatically can preserve test parameter, and.Can test data be poured out, carry out the equipment of product quality quality monitoring and management.The steady quality of such product is reliable, and efficiency is high, and security is good, thus the cost producing product reduces.

Description

A kind of automatic voltage withstanding test machine
Technical field
The utility model relates to a kind of automatic voltage withstanding test machine.
Background technology
In the production of electronic product, comprising a large amount of electronic component needs to detect its insulativity, needs to manufacture and design a automatic voltage withstanding test machine for this.
Traditional method of testing, buys platform testing apparatus, takes test pen by hand, test, this craft not only inefficiency, and it is unreliable to measure, and high-tension time, and dangerous, be difficult to the needs meeting modern production.
Use more and comparatively ripe single independent test product insulativity on the market, manual test, poor stability at present, efficiency is poor, and number of electronic products is many, thus needs to buy testing tool, and needs a large amount of human costs, thus makes the cost up of product.
Therefore, the robotization pressure-resistant testing machine that technical needs are brand-new, by CCD slide unit positioning system, realize automatic testing product test position, product is located automatically, automatically logical high pressure testing product insulativity, and automatically can preserve test parameter, and can test data be poured out, carry out the equipment of product quality quality monitoring and management.The steady quality of such product is reliable, and efficiency is high, and security is good, thus the cost producing product is low.
Summary of the invention
It is reliable that technical problem to be solved in the utility model is to provide a kind of steady quality, and efficiency is high, and security is good, thus the automatic voltage withstanding test machine that the cost producing product reduces.
The utility model is achieved through the following technical solutions: a kind of automatic voltage withstanding test machine, comprise a machine frame, the upper end of described machine frame arranges working plate, described working plate is provided with a negative electrode tool and a positive electrode tool, described negative electrode tool is installed on slide unit cylinder, described positive electrode tool is arranged in XY slide unit system, described XY slide unit system upper end is provided with 24 products, be divided into two arrays of electrodes to be energized respectively, the dead ahead of described XY slide unit system is provided with a frame, described frame is provided with a ccd image and gathers recognition system, be positioned on working plate and an electric control system is installed, described electric control system and ccd image gather between recognition system and are electrically connected, the one end being positioned at electric control system is provided with a Hi-pot test instrument.
As preferred technical scheme, described positive electrode tool comprises positive electrode copper billet, described positive electrode copper billet is installed on positive electrode locating piece, and described positive electrode copper billet is connected with the positive electrode of Hi-pot test instrument, and described positive electrode copper billet is outside equipped with an electrode protective device.
As preferred technical scheme, described negative electrode jig component is installed on the profile rack of XY slide unit upper end, described negative electrode tool comprises the sliding pin of a negative electrode and contacts with positive electrode copper billet is floating, the sliding pin of described negative electrode is installed on negative electrode mounting blocks, the rear end of described negative electrode mounting blocks is provided with a negative electrode and moves cylinder, and described negative electrode moves cylinder and controls moving up and down of negative electrode jig component.
As preferred technical scheme, described XY slide unit system is installed on working plate, and described XY slide unit system comprises X-direction slide unit and Y-direction slide unit, and described Y-direction slide unit is installed on X-direction slide unit upper end.
As preferred technical scheme, described Y-direction slide unit comprises a slide unit pedestal, the outboard end of described slide unit pedestal is provided with servomotor, described slide unit base interior is provided with a ball screw, described ball screw is connected with servomotor, it is inner that described ball screw is installed on screw mandrel supporting seat, and the two ends of described slide unit pedestal are provided with sliding-rail sliding, and the movable upper end of described sliding-rail sliding is provided with a moving bedplate.
As preferred technical scheme, the bottom that described ccd image gathers recognition system is provided with LED illumination System and a CCD camera, described ccd image gathers in recognition system and is provided with a graphics processing unit, described LED illumination System is arranged at immediately below CCD camera, and ccd image gathers recognition system and is connected with graphics processing unit.
Automatic voltage withstanding test machine of the present utility model has following effect:
1, adopt the high-accuracy testing tool of import, ensure the stability of the measurement of equipment, reliability, and security.
2, precise linear guide slide unit is adopted, the accessories such as precise ball screw, packaging slide unit mobile accuracy.
3, adopt unique ccd image to gather recognition system, automatically gather product space, automatically locate, automatically test and record the functions such as data, it is fast several times, and efficiency is high, and automaticity is high.
4, X-Y slide unit adopts servo electrical machinery system to control, and speed is faster, and precision is higher.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the mechanical erection figure of automatic voltage withstanding test machine of the present utility model;
Fig. 2 is the measurement jig structural drawing of automatic voltage withstanding test machine of the present utility model;
Fig. 3 is XY slide unit movable positioning system structural drawing of the present utility model.
Embodiment
All features disclosed in this instructions, or the step in disclosed all methods or process, except mutually exclusive feature and/or step, all can combine by any way.
Arbitrary feature disclosed in this instructions (comprising any accessory claim, summary and accompanying drawing), unless specifically stated otherwise, all can be replaced by other equivalences or the alternative features with similar object.That is, unless specifically stated otherwise, each feature is an example in a series of equivalence or similar characteristics.
As Fig. 1, shown in Fig. 2 and Fig. 3, a kind of automatic voltage withstanding test machine of the present utility model, mainly following critical piece composition, negative electrode tool 2 is being arranged on slide unit cylinder, two groups of electrode axis are had to be energized respectively, positive electrode tool 1 is arranged in XY slide unit system 4, and 24 products can be placed with, be divided into two groups of electrodes to be energized respectively, ccd image gathers the position that recognition system 3 can identify 24 products, programmed control X-Y slide unit 4 movable positioning system moves to negative electrode and detects position, automatically manual operating position can be exited after having detected, electric control system 5 can be located by control CCD comprehensively, automatic detection, automatic identification record product data, and have platform Hi-pot test instrument 6 and device talk, realize the equipment of robotization voltage-withstand test.
Positive electrode tool 1 assembly is arranged on above XY slide unit, its structure mainly contains positive electrode copper billet 8, be arranged on positive electrode locating piece 9, in connection on Hi-pot test instrument positive electrode, electrode protective device 10 is installed simultaneously and carries out security protection, and 24 product electrodes are divided into 2 groups of positive electrodes, each electrode is the design of imitative product design, such authenticity and accuracy that can ensure measurement products, and just can ensure to measure 2 products like this, and the integral connection of electrode design of every 12 products simultaneously.Namely this tool plays the effect of electrode, again can positioning product very well, because tool is designed with register pin, ensures that the product space at every turn put be all same position, minimizing manual operation mistake; Another this tool design can put electrical shock protection measure, and all have the place of electrode contact all to adopt the good materials processing of high-insulativity to form.
Negative electrode tool 2 assembly, be arranged on the profile rack above XY slide unit 4, its structure to be floated contact product copper sheet by the sliding pin 11 of negative electrode, negative electrode mounting blocks 12 imitates product design design, product can be compressed, negative electrode moves cylinder 13 and controls negative electrode group and move up and down: and be designed to 2 groups of negative electrodes, contact is floated needle construction, electrode presses down, guarantee product flattens, and electrode can be stablized and touches product test region, the insulativity that so just can ensure to detect testing product is stablized and reliably; Another this tool design can put electrical shock protection measure, and all have the place of electrode contact all to adopt the good materials processing of high-insulativity to form.
Ccd image gathers recognition system 3 and is arranged in the frame of XY slide unit dead ahead, ccd image that frame is installed gather recognition system comprise LED illumination System immediately below CCD camera, ccd image acquisition system directly over light source, connect graphics processing unit and complete CCD detection & localization; The illumination that described LED illumination System sends is mapped on product parts to be checked, reflect through piece surface, received by the ccd image acquisition system be positioned at above LED illumination System, obtain the reflective image of product parts to be checked, the image information that graphics processing unit obtains according to ccd image acquisition system and pre-set template, utilize template matching algorithm, calculate the position coordinates relative to CCD coordinate system and the anglec of rotation relative to template of the pickup point of product parts to be checked.
On X-Y movable positioning system 4 erecting equipment platen, be all an independently slide unit, mainly comprise X-direction slide unit and install directly over X slide unit at X-direction, Y-direction slide unit, thus composition XY slide unit system; Coordinate negative electrode and the CCD detection system testing product position respectively of lift cylinder, record, correspondence moves to the position that electrode pair is answered, logical high-tension electricity, the insulating property of testing product
Major control element inside X-Y movable positioning system 4, in this cover mechanism, parts are all arranged on slide unit pedestal 15, servomotor 14 accurately controls ball screw 17 and rotates, be the positive and negative rotary screw rod of reference seat with screw mandrel supporting seat 16, move it platen 19 to move on sliding-rail sliding 18, thus to be controlled on platen by control system and tool product can accurately locate, accurate high pressure resistant test.
Hi-pot test instrument 6 is arranged on equipment platen left back, allow positive and negative electrode divide the positive and negative electrode connected on slide unit tool, and this testing tool all adopts the high-accuracy testing tool of import, ensures the stability of the measurement of equipment, reliability, and security.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.

Claims (6)

1. an automatic voltage withstanding test machine, it is characterized in that: comprise a machine frame, the upper end of described machine frame arranges working plate, described working plate is provided with a negative electrode tool and a positive electrode tool, described negative electrode tool is installed on slide unit cylinder, described positive electrode tool is arranged in XY slide unit system, described XY slide unit system upper end is provided with 24 products, be divided into two arrays of electrodes to be energized respectively, the dead ahead of described XY slide unit system is provided with a frame, described frame is provided with a ccd image and gathers recognition system, be positioned on working plate and an electric control system is installed, described electric control system and ccd image gather between recognition system and are electrically connected, the one end being positioned at electric control system is provided with a Hi-pot test instrument.
2. automatic voltage withstanding test machine according to claim 1, it is characterized in that: described positive electrode tool comprises positive electrode copper billet, described positive electrode copper billet is installed on positive electrode locating piece, described positive electrode copper billet is connected with the positive electrode of Hi-pot test instrument, and described positive electrode copper billet is outside equipped with an electrode protective device.
3. automatic voltage withstanding test machine according to claim 1, it is characterized in that: described negative electrode jig component is installed on the profile rack of XY slide unit upper end, described negative electrode tool comprises the sliding pin of a negative electrode and contacts with positive electrode copper billet is floating, the sliding pin of described negative electrode is installed on negative electrode mounting blocks, the rear end of described negative electrode mounting blocks is provided with a negative electrode and moves cylinder, and described negative electrode moves cylinder and controls moving up and down of negative electrode jig component.
4. automatic voltage withstanding test machine according to claim 1, is characterized in that: described XY slide unit system is installed on working plate, and described XY slide unit system comprises X-direction slide unit and Y-direction slide unit, and described Y-direction slide unit is installed on X-direction slide unit upper end.
5. automatic voltage withstanding test machine according to claim 4, it is characterized in that: described Y-direction slide unit comprises a slide unit pedestal, the outboard end of described slide unit pedestal is provided with servomotor, described slide unit base interior is provided with a ball screw, described ball screw is connected with servomotor, it is inner that described ball screw is installed on screw mandrel supporting seat, and the two ends of described slide unit pedestal are provided with sliding-rail sliding, and the movable upper end of described sliding-rail sliding is provided with a moving bedplate.
6. automatic voltage withstanding test machine according to claim 1, it is characterized in that: the bottom that described ccd image gathers recognition system is provided with LED illumination System and a CCD camera, described ccd image gathers in recognition system and is provided with a graphics processing unit, described LED illumination System is arranged at immediately below CCD camera, and ccd image gathers recognition system and is connected with graphics processing unit.
CN201520069129.8U 2015-01-30 2015-01-30 A kind of automatic voltage withstanding test machine Active CN204439786U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108427065A (en) * 2018-02-09 2018-08-21 江苏省如高高压电器有限公司 A kind of isolating switch motor structure assembly secondary insulating pressure resistance automatic detection device
CN108957269A (en) * 2018-10-15 2018-12-07 深圳市强瑞电子有限公司 A kind of high-voltage testing equipment of band floating interposer
CN109164324A (en) * 2018-09-25 2019-01-08 昆山光科鑫激光科技有限公司 BDU automatic test machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108427065A (en) * 2018-02-09 2018-08-21 江苏省如高高压电器有限公司 A kind of isolating switch motor structure assembly secondary insulating pressure resistance automatic detection device
CN109164324A (en) * 2018-09-25 2019-01-08 昆山光科鑫激光科技有限公司 BDU automatic test machine
CN108957269A (en) * 2018-10-15 2018-12-07 深圳市强瑞电子有限公司 A kind of high-voltage testing equipment of band floating interposer

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C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20161008

Address after: 450000 Zhengzhou Airport Xingang Port Road and Renmin Road intersection intelligent terminal mobile phone industrial park, building 18, building 19, No.

Patentee after: Zhengzhou Ling Sheng Technology Co. Ltd.

Address before: Bantian street, Longgang District of Shenzhen City, Guangdong province 518000 five and 5022 Avenue when ya lien of industrial plant building 3 floor A District

Patentee before: Shenzhen Linglvo Numerical Control Equipment Co., Ltd.