CN204439378U - 3D four-wheel aligner tester - Google Patents
3D four-wheel aligner tester Download PDFInfo
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- CN204439378U CN204439378U CN201420870498.2U CN201420870498U CN204439378U CN 204439378 U CN204439378 U CN 204439378U CN 201420870498 U CN201420870498 U CN 201420870498U CN 204439378 U CN204439378 U CN 204439378U
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Abstract
The utility model discloses a kind of 3D four-wheel aligner tester, for carrying out four-wheel aligner to automobile, this tester comprises column, high-accuracy industrial camera, computer, reflective target, test platform, described column is liftable column, and the left and right sides of the upper end of this column is respectively equipped with a crossbeam, this high-accuracy industrial camera is 2 and the outer end being fixed on these 2 crossbeams of symmetry, simultaneously, this automobile is positioned on this test platform, this reflective target is held on 4 on 4 tires of this automobile when being test, and, these 2 high-accuracy industrial camera are connected to this computer by USB data line, thus this information is passed to this computer after absorbing the information of those reflective targets by these 2 high-accuracy industrial camera.The utility model has the advantages that: registration, applied widely.
Description
Technical field
The present invention relates to four-wheel aligner technical field, especially relate to a kind of 3D four-wheel aligner method of testing.The invention still further relates to a kind of 3D four-wheel aligner tester.
Background technology
The steered wheel of car, the installation between steering knuckle and front axle three have certain relative position, and this installation with certain relative position is called steered wheel location, also claims front alignment.Front alignment comprises reverse caster (angle), Kingpin inclination (angle), front wheel camber (angle) and toe-in of front wheel four contents.This is for two steering front wheels, concerning two trailing wheels, there is the relative position installed between rear axle too, claims trailing wheel location.Trailing wheel location comprises camber (angle) and trailing wheel is prenex one by one.Four-wheel aligner is in general in such front alignment and trailing wheel location.When vehicle uses for a long time, user finds that directional steering is heavy, shakes, sideslip, not just, non-homing or the irregular wear such as tire uneven wear, wavy wearing and tearing, block wearing and tearing, eccentric wear, and user is when driving, car sense is floating, jolt, the phenomenon such as to wave when occurring, just should consider to check wheel locator value, look at whether deviation is too many, places under repair in time.
Concretely, front alignment comprises kingpin castor angle, kingpin inclination, front-wheel camber and toe-in of front wheel four contents.Trailing wheel location comprises camber angle and trailing wheel is prenex one by one.That is: wheel from the side, pivot stud (rotation center during wheel steering) is toppled over backward, is called kingpin castor angle.After kingpin castor angle is set, produce distance between the earth point of king pin axis and the floor projection point of wheel center and (be called mechanical trail, identical with the sweptback principle of front fork beam of bicycle), the earth point of wheel is made to be positioned at the rear end of pivot stud extended line, wheel is just pulled rearward by the resistance to rolling in traveling, makes the direction nature of wheel towards travel direction.Set very large kingpin castor angle and can improve linear driving performance, mechanical trail also increases simultaneously.Mechanical trail is excessive, steering wheel can be made heavy, and aggravate pitching of wheel due to road agitation.Viewed from car fore-and-aft direction during tire, tilt inside the axial vehicle body of stub, this angle is called kingpin inclination.When wheel turns round centered by stub, the minimum point of wheel will be absorbed in below road surface, but in fact wheel lower limb can not be absorbed in below road surface, but steered wheel is upwards lifted a corresponding height together with whole automotive front, the gravity of such automobile itself has the effect making steered wheel be returned to original centre position, and thus bearing circle resets easily.In addition, kingpin inclination also makes main pin axis and road surface intersection point reduce to the distance of central plane of wheel and ground intersection, thus reduce driver when turning to and add power on the steering wheel, make handling maneuver light, also can reduce the impulsive force passed to from deflecting roller bearing circle simultaneously.But kingpin inclination is also unsuitable excessive, otherwise accelerates the wearing and tearing of tire.Viewed from fore-and-aft direction during wheel, tire is not at right angle setting, but topples over a little and present "eight" shape and open, and is called inward camber, and claims positive flare when opening in the opposite direction.Use the period of great prosperity of diagonal-ply tire, tilt to contact to earth owing to making tire and be convenient to the operation of bearing circle, so camber angle is established larger.Camber angle generally sets very little by automobile, close to vertical.Automobile dress is constantly popularized with flat radial, due to the characteristic (tyre tread rigidity is large, cover tire face width) of radial, if setting high camber angle can make tire grind partially, reduces Tire Friction.Also due to the continuous use of assisted power steering system, camber angle is also made constantly to reduce.However, set a little camber angle and can apply suitable horizontal thrust to the wheel bearing on axletree.Toes turned inward, the meaning of so-called " pigeon-toed ", refers to left and right front-wheel respectively to interior.This structure object is adopted to be that the wheel that the above-mentioned front-wheel camber of correction causes laterally rotates.As previously mentioned, owing to there being flare, steering wheel operation becomes easy.On the other hand, due to the tilting of wheels, left and right front-wheel laterally rotates respectively, and in order to revise this problem, if left and right two-wheeled is with inside angle, then positive and negative is zero, and left and right two-wheeled can keep straightaway, reduces tire wear.Four kinds of above-mentioned locator values are all the indexs of front alignment.Trailing wheel locator value is worth similar to front alignment, but the trailing wheel of most of car location is non-adjustable.
At present, common on market four-wheel position finder has prenex chi and optics level orientator, bracing wire orientator, CCD orientator, laser orientation instru-ment, the dynamic four-wheel position finder of computer (weighbridge formula) and 3D image orientator etc. several.Wherein, common 3D image orientator operation convenience in also there are some defects, so also there is a certain distance than the dynamic four-wheel position finder of computer in popularity.
Summary of the invention
The object of this invention is to provide a kind of 3D four-wheel aligner method of testing, it has easy to operate, registration, and is convenient to the feature of maintenance.The invention also discloses a kind of 3D four-wheel aligner tester.
First technical scheme of the present invention is: 3D four-wheel aligner method of testing, comprises the following steps:
(1) automobile is placed on a test platform, 4 reflective targets are clamped on 4 tires of automobile, start a computer, 3D imaging software, 3D animation guiding software and vehicle information parameter are preset in this computer inside, and this computer is connected with 2 high-accuracy industrial camera for matching with this 3D imaging software, 2 high-accuracy industrial camera are arranged at the left and right sides of a support in the front of this test platform respectively;
(2) after starting this computer, the display screen display 3D animated content of this computer, instructs operator's operation steps, meanwhile, controls these 2 high-accuracy industrial camera and starts;
(3) according to the instruction of 3D animated content, operator moves forward and backward this automobile, simultaneously, these 2 high-accuracy industrial camera start the content of the reflective target of picked-up, and the content information of picked-up is transferred to computer, the 3D imaging software of this computer generates 3D automobile image according to the content information of the picked-up of input, then, this 3D automobile image and vehicle information parameter are compared, then shown with the form of 3D animation according to the result of comparison, operator adjusts automobile according to the result of display.
The advantage of 3D four-wheel aligner method of testing of the present invention is: easy to operate, registration.3D four-wheel aligner method of testing of the present invention adopts 3D three-dimensional imaging method, and by 2 high-accuracy industrial camera picked-up relevant informations, and the operation steps of operator relies on the instruction of animation to carry out, thus not only locates comparatively accurate, and operation is comparatively easy.And test result is also shown by animation, be easy to identify.
Second technical scheme of the present invention is: 3D four-wheel aligner tester, for carrying out four-wheel aligner to automobile, this tester comprises column, high-accuracy industrial camera, computer, reflective target, test platform, described column is liftable column, and the left and right sides of the upper end of this column is respectively equipped with a crossbeam, this high-accuracy industrial camera is 2 and the outer end being fixed on these 2 crossbeams of symmetry, simultaneously, this automobile is positioned on this test platform, this reflective target is held on 4 on 4 tires of this automobile when being test, and, these 2 high-accuracy industrial camera are connected to this computer by USB data line, thus this information is passed to this computer after absorbing the information of those reflective targets by these 2 high-accuracy industrial camera.
Described 3D four-wheel aligner tester also comprises a casing, and the main frame of this computer is arranged in this casing, and the left and right sides of this casing is respectively equipped with 2 for placing the support of those reflective targets.
Described computer is connected with a black box.
Described computer is connected to a data center by network.
The advantage of 3D four-wheel aligner tester of the present invention is: registration, applied widely.3D four-wheel aligner tester of the present invention is by 2 high-accuracy industrial camera picked-up relevant informations, and the height of camera can regulate, thus can absorb tire information comparatively accurately and make positioning result comparatively accurate.Meanwhile, data parameters is contrasted by computer, can be applicable to most vehicle.And data center can be computer technology transmission and various vehicle information of upgrading by network, thus makes this tester have extremely wide accommodation.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described:
Fig. 1 is the 3D four-wheel aligner tester stereographic map in use (display screen of not shown computer) of embodiments of the invention 2;
Fig. 2 is the front view of 3D four-wheel aligner tester when parts are put in order of embodiments of the invention 2.
Embodiment
Embodiment 1
3D four-wheel aligner method of testing, comprises the following steps:
(1) automobile is placed on a test platform, 4 reflective targets are clamped on 4 tires of automobile.Start a computer.The present embodiment computer used adopts Dell or Hewlett-Packard's brand computer, and its display screen adopts the big screen display screen of more than at least 25 cun.This computer adopts windows system, and has multilingual positioning software.3D imaging software, 3D animation guiding software and vehicle information parameter are preset in this computer inside.(so-called accurate industrial camera refers to the industrial camera of pixel >=5,000,000 pixels to 2 high-accuracy industrial camera that this computer is connected with for matching with this 3D imaging software.Lower same), these 2 high-accuracy industrial camera are arranged at the left and right sides of a support in the front of this test platform respectively.This 3D animation guiding software presets the content of operation prompting that can be shown by 3D animation, and can show the image information of this 3D imaging software formation.Namely, these 2 high-accuracy industrial camera absorb the information of 4 reflective targets from the both sides, front of automobile, afterwards, the information of picked-up is passed to this computer, the information of automobile is given imaging with 3D form and is shown with animation form by the 3D imaging software in this computer.
(2) after starting this computer, the display screen display 3D animated content of this computer.The content of operation of this 3D animated content and the 3D animation described in step (1).This 3D animated content instructs operator's operation steps.Meanwhile, the high-accuracy industrial camera of this conputer controlled these 2 starts.
(3) according to the instruction of 3D animated content, operator moves forward and backward this automobile.The distance of movement can be 80 ~ 100mm, the mode of movement can be drive a car movable.Meanwhile, these 2 high-accuracy industrial camera start the content of the reflective target of picked-up, and the content information of picked-up is transferred to computer, and the 3D imaging software of this computer generates 3D automobile image according to the content information of the picked-up of input.Then, this 3D automobile image and vehicle information parameter are compared, and the result of then comparison is shown with the form of 3D animation, and operator adjusts automobile according to the result of display.
Like this, aforementioned process adopts 3D imaging location technology, take body of a motor car as reference measurement, and adopts 2 cameras, thus afford a wide field of vision, data are accurate.After tested, this 3D digital imagery location technology degree of accuracy can reach 0.01 °, and multiplicity can reach 0.03 °.Wherein, instruct location adjustment with 3D animation, facilitate easy to identify; With flash demo, subsidiary is more convenient; Install can use without the need to periodic calibrating; Both can carry out four-wheel positioning measurement, also can carry out two-wheeled location survey.
Embodiment 2
As shown in Figure 1, the 3D four-wheel aligner method of testing described in embodiment 1 can be achieved by 3D four-wheel aligner tester.That is, this 3D four-wheel aligner tester is used for carrying out four-wheel aligner to automobile.
Concretely, this tester comprises column 10, high-accuracy industrial camera 20, computer (not shown on figure), reflective target 40, test platform 50.This test platform 50 can be lifting machine.Further say, this column 10 is liftable column.Such as, this column 10 comprises lower pipe 101 and bottom and is inserted in upper pipe 102 in this lower pipe 101.Meanwhile, this lower pipe 101 and this is provided with the lifting gears such as motor between pipe 102.And the left and right sides of the upper end of this column 10 is respectively equipped with a crossbeam 11.Preferably, these 2 crossbeams 11 are all horizontal.This high-accuracy industrial camera 20 is 2 and the outer end being fixed on these 2 crossbeams 11 of symmetry.Meanwhile, this automobile is positioned on this test platform 50, is held on 4 on 4 tires of this automobile when this reflective target 40 is test.And these 2 high-accuracy industrial camera 20 are connected to this computer by USB data line, thus this information is passed to this computer after absorbing the information of those reflective targets 40 by these 2 high-accuracy industrial camera 20.
Like this, height can be adjusted and divide 2 cameras occuping vehicle front both sides, stereo image information can be absorbed preferably, be convenient to this computer and prepare 3D image comparatively accurately.
Further say, shown in composition graphs 2, this 3D four-wheel aligner tester also comprises a casing 60.This casing 60 is positioned at the front of this test platform 50, the rear of this column 10.The main frame of this computer is arranged in this casing 60, and the display screen (not shown on figure) of this computer can be positioned on this casing 60.And the left and right sides of this casing 60 is respectively equipped with 2 for placing the support 30 of those reflective targets 40.Like this, putting in order of all parts is convenient to.
Continue to optimize, this computer is connected with a black box (not shown on figure), for omnidistance record trouble.This computer is connected to a data center (not shown on figure) by network.This data center can be positioned at manufacturer or the development center place of this tester, and this producer or center can on-line analysis difficult information, technical barriers, and the vehicle information that upgrades in time.
The foregoing is only the preferred embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every utilize instructions of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (4)
1.3D four-wheel aligner tester, for carrying out four-wheel aligner to automobile, this tester comprises column, high-accuracy industrial camera, computer, reflective target, test platform, it is characterized in that: described column is liftable column, and the left and right sides of the upper end of this column is respectively equipped with a crossbeam, this high-accuracy industrial camera is 2 and the outer end being fixed on these 2 crossbeams of symmetry, simultaneously, this automobile is positioned on this test platform, this reflective target is held on 4 on 4 tires of this automobile when being test, and, these 2 high-accuracy industrial camera are connected to this computer by USB data line, thus this information is passed to this computer after absorbing the information of those reflective targets by these 2 high-accuracy industrial camera.
2. 3D four-wheel aligner tester according to claim 1, it is characterized in that: described 3D four-wheel aligner tester also comprises a casing, the main frame of this computer is arranged in this casing, and the left and right sides of this casing is respectively equipped with 2 for placing the support of those reflective targets.
3. 3D four-wheel aligner tester according to claim 1, is characterized in that: described computer is connected with a black box.
4. 3D four-wheel aligner tester according to claim 1, is characterized in that: described computer is connected to a data center by network.
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CN201420870498.2U CN204439378U (en) | 2014-12-31 | 2014-12-31 | 3D four-wheel aligner tester |
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CN201420870498.2U CN204439378U (en) | 2014-12-31 | 2014-12-31 | 3D four-wheel aligner tester |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104833532A (en) * | 2014-12-31 | 2015-08-12 | 宁波海泰汽车保养科技有限公司 | 3D four-wheel alignment test method and tester thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104833532A (en) * | 2014-12-31 | 2015-08-12 | 宁波海泰汽车保养科技有限公司 | 3D four-wheel alignment test method and tester thereof |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150701 Termination date: 20151231 |
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EXPY | Termination of patent right or utility model |