CN204430373U - Multi-ladder contoured reamer - Google Patents
Multi-ladder contoured reamer Download PDFInfo
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- CN204430373U CN204430373U CN201520073319.7U CN201520073319U CN204430373U CN 204430373 U CN204430373 U CN 204430373U CN 201520073319 U CN201520073319 U CN 201520073319U CN 204430373 U CN204430373 U CN 204430373U
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- cutter head
- reamer
- cutting edge
- ladder
- contoured
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Abstract
The utility model provides a kind of multi-ladder contoured reamer, and it comprises: cutter hub, be formed at the cutter head of cutter hub one end; The end of cutter head is formed with the first cutting edge, cutter head is also formed with some reamer, in adjacent reamer, diameter away from the reamer of the first cutting edge is greater than the diameter of the reamer near the first cutting edge, cutter head also offers chip area, chip area extends to the other end from one end of cutter head, and the edge of chip area forms the second cutting edge of cutter head, and the second cutting edge is formed at the side of cutter head; The thick positive cone of core of cutter head is 0.65:10 or 1.0:10; The wall that cutter head contacts with the hole wall of the shoulder hole be processed to form forms the forming surface of cutter head.Multi-ladder contoured reamer of the present utility model meets requirement that is many to the processing of the material of processing hydraulic valve body hole difficulty, ladder and the high life.Various structures drill bit is combined with corresponding shaping face by it, can the corresponding shoulder hole in the shaping place of time processing, working (machining) efficiency and machining accuracy high.
Description
Technical field
The utility model relates to precision cutting tool technical field, especially a kind of multi-ladder contoured reamer.
Background technology
Hydraulic valve block is the core component of engineering machinery, and when the packaged distribution of processing valve, the dimensional structure in hole is complicated, and association size is many, and viscosity and the hardness of material are higher, and roughing is time-consuming takes cutter.
As described in Figure 1, be the floor map of existing drill bit, utilize existing drill bit to add man-hour to above-mentioned workpiece, processing is difficult to reach requirement.This is because, add man-hour, for multi-ladder hole and face, need be divided into and many drill bit to be processed.Such as, for the processing of the installing hole of valve block, its structure is the combination of three shoulder holes and forming surface, and existing technique with three, all-purpose bit and one is expanded cutter shaping to process.So, working (machining) efficiency is low, and processing cost is high.
Therefore, for solving the problem, be necessary to propose further solution.
Utility model content
The purpose of this utility model is to provide a kind of multi-ladder contoured reamer, to overcome the deficiencies in the prior art.
For achieving the above object, the utility model provides a kind of multi-ladder contoured reamer, and it comprises: cutter hub, be formed at the cutter head of cutter hub one end;
The end of described cutter head is formed with the first cutting edge, described cutter head is also formed with some reamer, in described adjacent reamer, diameter away from the reamer of described first cutting edge is greater than the diameter of the reamer near described first cutting edge, described cutter head also offers chip area, described chip area extends to the other end from one end of described cutter head, and the edge of described chip area forms the second cutting edge of described cutter head, and described second cutting edge is formed at the side of described cutter head; The thick positive cone of core of described cutter head is 0.65:10 or 1.0:10;
The wall that described cutter head contacts with the hole wall of the described shoulder hole be processed to form forms the forming surface of described cutter head.
As the improvement of multi-ladder contoured reamer of the present utility model, when the length of described cutter head and the ratio of diameter are less than or equal to 2.5:1, the thick positive cone of core of described cutter head is 0.65:10; When the length of described cutter head and the ratio of diameter are more than or equal to 2.5:1, the thick positive cone of core of described cutter head is 1.0:10.
As the improvement of multi-ladder contoured reamer of the present utility model, the helical angle of described cutter head is 13 ° ~ 18 °.
As the improvement of multi-ladder contoured reamer of the present utility model, described groove anterior angle is 3 ~ 5 °.
As the improvement of multi-ladder contoured reamer of the present utility model, the material of described multi-ladder contoured reamer is carbide alloy, and its model is ISO10 or ISO40.
As the improvement of multi-ladder contoured reamer of the present utility model, described first cutting edge is R type, and described second cutting edge is the correction of R type, and described second cutting edge cutting edge is through revising, and correction is 8 ° and 6 °.
Compared with prior art, the beneficial effects of the utility model are: multi-ladder contoured reamer of the present utility model meets requirement that is many to the processing of the material of processing hydraulic valve body hole difficulty, ladder and the high life.Various structures drill bit is combined with corresponding shaping face by it, can the corresponding shoulder hole in the shaping place of time processing, working (machining) efficiency and machining accuracy high.
Accompanying drawing explanation
Fig. 1 is the floor map of existing drill bit;
Fig. 2 is the floor map of a detailed description of the invention of multi-ladder contoured reamer of the present utility model;
Fig. 3 is the enlarged diagram of Fig. 2 tool bit part.
Detailed description of the invention
By reference to the accompanying drawings the utility model is described in further detail now.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present utility model are described in a schematic way, and therefore it only shows the formation relevant with the utility model.
Change as shown in Figure 2,3 and amendment.The technical scope of this utility model is not limited to the content on description, must determine its technical scope according to right.
As shown in Figure 2,3, multi-ladder contoured reamer 100 of the present utility model comprises: cutter hub 10, be formed at the cutter head 20 of cutter hub one end.Wherein, the helical angle of cutter head 20 is 13 ° ~ 18 °.Setting like this, make multi-ladder of the present utility model shaping expansion bulk strength higher, chip breaking is better.
The end of described cutter head 20 is formed with the first cutting edge 21, and described cutter head 20 is also formed with some reamer 22.Described first cutting edge 21 pairs of machined materials carry out cutting perforate, and the size of multiple reamer 22 to the hole offered is widened, and forms trapezoidal hole structure.Wherein, described first cutting edge 21 is R type.In described adjacent reamer 22, the diameter away from the reamer 22 of described first cutting edge 21 is greater than the diameter of the reamer 22 near described first cutting edge 21.Thus some reamer 22 form forge piece of step type structure.Further, the wall that described cutter head 20 contacts with the hole wall of the described shoulder hole be processed to form forms the forming surface of described cutter head.Thus various structures drill bit is combined with corresponding shaping face by it, can the corresponding shoulder hole in the shaping place of time processing, working (machining) efficiency and machining accuracy high.
Described cutter head 20 also offers chip area 23, and described chip area 23 extends to the other end from one end of described cutter head 20, and the edge of described chip area 23 forms the second cutting edge 24 of described cutter head.Described second cutting edge 24 is formed at the side of described cutter head 20; The thick positive cone of core of described cutter head 20 is 0.65:10 or 1.0:10.
In above-mentioned embodiment, when the described length of cutter head 20 and the ratio of diameter are less than or equal to 2.5:1, the thick positive cone of core of described cutter head 20 is 0.65:10; When the described length of cutter head 20 and the ratio of diameter are more than or equal to 2.5:1, the thick positive cone of core of described cutter head is 1.0:10.Setting like this, makes each reamer of multi-ladder contoured reamer of the present utility model have the thick intensity of enough cores, and holds bits chip space.
As shown in Figure 3, further, described second cutting edge 24 is the correction of R type, and described second cutting edge 24 cutting edge is through revising, and correction is 8 ° and 6 °.Setting like this, can improve the chip breaking ability of reamer of the present utility model.
In addition, due to shoulder hole and forming surface many, material difficulty processing.Reamer of the present utility model reduces groove anterior angle, to improve cutting edge roundness intensity.Particularly, described groove anterior angle is 3 ~ 5 °.
During reamer selection of the present utility model, the material of described multi-ladder contoured reamer is carbide alloy, and its model is ISO10 or ISO40.Particularly, should consider the hardness of material, intensity and grain size, wherein, must meet hardness >HRV1720, tensile strength is 3200N/mm
2.Bar grain size should be not more than 0.5-0.8 μm.
During manufacture, can manufacture on five axle CNC cutter and tool grinding machines.Particularly, emery wheel selects the R10 forming grinding wheel of custom-made to slot, and thick essence need be divided to put the first edge on a knife or a pair of scissors; Core is thick can be adjusted according to step diameter size; When reamer of the present utility model makes, reduce the groove anterior angle of the first cutting edge, improve cutting edge roundness intensity, to the second cutting edge cutting edge correction, to improve the chip breaking ability of cutter.
Below, test the performance of reamer of the present utility model, particularly, selection model is 45#, and hardness is HB160-180 steel.By measuring the cutting speed, the speed of mainshaft, feed speed, processing quantity, the stock-removing efficiency that add man-hour, contrast the performance of reamer of the present utility model and existing reamer.Test result is as shown in table 1 below:
Table 1
As shown in Table 1, the working (machining) efficiency of reamer of the present utility model, stock-removing efficiency are apparently higher than the many modes of drill bit being carried out process of existing employing.
To sum up, multi-ladder contoured reamer of the present utility model meets requirement that is many to the processing of the material of processing hydraulic valve body hole difficulty, ladder and the high life.Various structures drill bit is combined with corresponding shaping face by it, can the corresponding shoulder hole in the shaping place of time processing, working (machining) efficiency and machining accuracy high.
To those skilled in the art, obvious the utility model is not limited to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present utility model or essential characteristic, can realize the utility model in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present utility model is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the utility model.Any Reference numeral in claim should be considered as the claim involved by limiting.
In addition, be to be understood that, although this description is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of description is only for clarity sake, those skilled in the art should by description integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.
Claims (6)
1. a multi-ladder contoured reamer, is characterized in that, described multi-ladder contoured reamer comprises: cutter hub, be formed at the cutter head of cutter hub one end;
The end of described cutter head is formed with the first cutting edge, described cutter head is also formed with some reamer, in described adjacent reamer, diameter away from the reamer of described first cutting edge is greater than the diameter of the reamer near described first cutting edge, described cutter head also offers chip area, described chip area extends to the other end from one end of described cutter head, and the edge of described chip area forms the second cutting edge of described cutter head, and described second cutting edge is formed at the side of described cutter head; The thick positive cone of core of described cutter head is 0.65:10 or 1.0:10;
The wall that described cutter head contacts with the hole wall of the described shoulder hole be processed to form forms the forming surface of described cutter head.
2. multi-ladder contoured reamer according to claim 1, is characterized in that, when the length of described cutter head and the ratio of diameter are less than or equal to 2.5:1, the thick positive cone of core of described cutter head is 0.65:10; When the length of described cutter head and the ratio of diameter are more than or equal to 2.5:1, the thick positive cone of core of described cutter head is 1.0:10.
3. multi-ladder contoured reamer according to claim 1, is characterized in that, the helical angle of described cutter head is 13 ° ~ 18 °.
4. multi-ladder contoured reamer according to claim 1, is characterized in that, described groove anterior angle is 3-5 °.
5. multi-ladder contoured reamer according to claim 1, is characterized in that, the material of described multi-ladder contoured reamer is carbide alloy, and its model is ISO10 or ISO40.
6. multi-ladder contoured reamer according to claim 1, is characterized in that, described first cutting edge is R type, and described second cutting edge is the correction of R type, and described second cutting edge cutting edge is through revising, and correction is 8 ° and 6 °.
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CN201520073319.7U CN204430373U (en) | 2015-02-02 | 2015-02-02 | Multi-ladder contoured reamer |
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CN201520073319.7U CN204430373U (en) | 2015-02-02 | 2015-02-02 | Multi-ladder contoured reamer |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104607699A (en) * | 2015-02-02 | 2015-05-13 | 苏州阿诺精密切削技术股份有限公司 | Multi-step forming reamer |
CN108856818A (en) * | 2018-09-03 | 2018-11-23 | 中山市园丰精密刃具有限公司 | A kind of automobile processing bore cutter |
CN116441600A (en) * | 2023-06-15 | 2023-07-18 | 中北大学 | Combined layered square hole drill bit |
-
2015
- 2015-02-02 CN CN201520073319.7U patent/CN204430373U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104607699A (en) * | 2015-02-02 | 2015-05-13 | 苏州阿诺精密切削技术股份有限公司 | Multi-step forming reamer |
CN108856818A (en) * | 2018-09-03 | 2018-11-23 | 中山市园丰精密刃具有限公司 | A kind of automobile processing bore cutter |
CN116441600A (en) * | 2023-06-15 | 2023-07-18 | 中北大学 | Combined layered square hole drill bit |
CN116441600B (en) * | 2023-06-15 | 2023-09-12 | 中北大学 | Combined layered square hole drill bit |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee | ||
CP03 | Change of name, title or address |
Address after: Suzhou City, Jiangsu province 215122 Industrial Park Kuatang subarea Baoda Road No. 8 Patentee after: Suzhou Ahno Precision Cutting Technology Co., Ltd. Address before: Po Road Industrial Park in Suzhou city of Jiangsu Province, No. 8 215122 Patentee before: Suzhou Ahno Cutting Tool Technology Co., Ltd. |