CN204429102U - A kind of utilization in the urea liquid flue of SCR system directly sprays pyrolysis installation - Google Patents
A kind of utilization in the urea liquid flue of SCR system directly sprays pyrolysis installation Download PDFInfo
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- CN204429102U CN204429102U CN201520015482.8U CN201520015482U CN204429102U CN 204429102 U CN204429102 U CN 204429102U CN 201520015482 U CN201520015482 U CN 201520015482U CN 204429102 U CN204429102 U CN 204429102U
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Abstract
The utility model discloses a kind of utilization in the urea liquid flue of SCR system and directly spray pyrolysis installation, comprise urea dissolving tank, urea liquid storage tank, compressed air reservoir, SCR inlet flue duct, SCR reactor and some spraying urea liquid emitters; The outlet of described urea dissolving tank is connected with the entrance of urea liquid storage tank, the outlet of urea liquid storage tank and the outlet of compressed air reservoir by pipeline and the entrance of each spraying urea liquid emitter of Guan Houyu be connected, spraying urea liquid emitter is positioned at SCR inlet flue duct, and the outlet of SCR inlet flue duct is connected with the entrance of SCR reactor.The utility model need not set up the pyrolysis that independently pyrolysis and hydrolysis system just can complete urea.
Description
Technical field
The utility model relates to a kind of pyrolysis installation, is specifically related to a kind of utilization in the urea liquid flue of SCR system and directly sprays pyrolysis installation.
Background technology
Coal-burning boiler is the important means of China's production of energy, and along with the national economic development, energy resource consumption cumulative year after year, incident atmosphere polluting problem gradually highlights and becomes the focus of people's concern.Wherein nitrogen oxide (NO
x) as one of three large Air Pollutants, endanger huge.Therefore NO is administered
xpollution becomes China's problem demanding prompt solution.At present, the GC-MS of SCR (SCR) technology, SNCR (SNCR) technology and SCR-SNCR is mainly contained in China practical application at the gas denitrifying technology of power plant.In these three kinds of gas denitrifying technologies, SCR (SCR) technology, with advantages such as high denitration rate, almost non-secondary pollutions, is called control NO
xthe mainstream technology of discharge.
The reducing agent of SCR denitration technique is ammonia.Current ammonia mainly relies on liquefied ammonia evaporation, urea pyrolysis and hydrolysis of urea technique to obtain.Because the process system preparing ammonia using liquefied ammonia as raw material is comparatively simple and operating cost is low, SCR denitration system built at present mostly uses liquefied ammonia to evaporate and obtains ammonia.But because liquefied ammonia is a kind of poisonous hazardous chemical, when ammonia leakage, sizable harm can be caused.All potential safety hazard is there is at the links such as transport, discharging, storage, operation, maintenance of liquefied ammonia.Therefore reducing agent is prepared at comparatively concentrated or near urban district the power plant's choice for use urea of some populations as raw material.Use urea to prepare reducing agent, have the technology of two kinds of comparative maturities: pyrolysis and hydrolysis.
Urea pyrolysis method is injected in urea pyrolysis stove by the urea liquid of 50% mass concentration by spray gun, then adopts the mode of electrical heating or the heating of introducing high-temperature flue gas that urea liquid is completed and resolve into NH
3and CO
2.Gas after decomposition is sent to the ammonia-spraying grid of SCR system.The patent of pyrolysismethod has American Fuel technology company NOxOUT ULTRA technology, a kind ofly utilizes the equipment for denitrifying flue gas (patent 200810101981.3) of urea solution method, the urea pyrolysis reactor (patent 200910242923.7) for denitrating flue gas.Hydrolysis of urea technology is under uniform temperature, pressure (0.4 ~ 0.6MPa, 140 ~ 160 DEG C) condition, is decomposed by urea liquid and produces ammonia and carbon dioxide.5985224,6093380 and 6616901), U2A method (United States Patent (USP) 6077491) patent of Hydrolyze method has AOD method (U.S. Patent number:.Current patented technology all needs independent pyrolysis or hydrolysis system to produce ammonia, and all needs to consume a large amount of thermal source, and energy consumption is higher, and operating cost is higher, constrains the engineer applied of urea pyrolysis and technology for hydrolyzing to a certain extent.
Straight spray urea method SCR equipment for denitrifying flue gas (201020651936.8) discloses a kind of straight spray urea method SCR equipment for denitrifying flue gas.This device uses steam that ground urea granules is sent into urea injector and sprays into SCR inlet flue duct, utilizes the heat decomposing urea particle of flue gas in flue.This device adopts vapours to spray in flue as power source by urea granules, and the fusing point of urea granules is 132.7 DEG C, and vapours will make ground urea granules fusing, the phenomenon that urea granules is reunited very easily occur, thus hinder the decomposition of urea granules.Can say, the application of this denitrification apparatus will by restriction to a certain extent.
Can find out, traditional urea pyrolysis and technology for hydrolyzing need to set up independent pyrolysis and hydrolysis system, and need thermal source to heat urea liquid, energy consumption is high.
Utility model content
The purpose of this utility model is the shortcoming overcoming above-mentioned prior art, provides to utilize in the urea liquid flue of SCR system directly to spray pyrolysis installation, and this device need not set up the pyrolysis that independently pyrolysis and hydrolysis system just can complete urea.
For achieving the above object, the interior straight spray pyrolysis installation of the urea liquid flue of SCR system that utilizes described in the utility model comprises urea dissolving tank, urea liquid storage tank, compressed air reservoir, SCR inlet flue duct, SCR reactor and some spraying urea liquid emitters;
The outlet of described urea dissolving tank is connected with the entrance of urea liquid storage tank, the outlet of urea liquid storage tank and the outlet of compressed air reservoir by pipeline and the entrance of each spraying urea liquid emitter of Guan Houyu be connected, spraying urea liquid emitter is positioned at SCR inlet flue duct, and the outlet of SCR inlet flue duct is connected with the entrance of SCR reactor.
Be connected by urea liquid unloading pump between the outlet of described urea dissolving tank and the entrance of urea liquid storage tank.
Also comprise urea liquid control valve and compressed air regulating valve, the outlet of urea liquid storage tank is connected with the entrance of urea liquid control valve, the outlet of compressed air reservoir is connected with the entrance of compressed air regulating valve, and the outlet of urea liquid control valve and the outlet of the compressed air regulating valve wall by pipeline and through SCR inlet flue duct after managing is connected with the entrance of each spraying urea liquid emitter.
Be connected by urea liquid delivery pump between the outlet of described urea liquid storage tank and the entrance of urea liquid control valve.
The fluid pipeline porch of each spraying urea liquid emitter is equipped with miniature measuring pump or flow regulator.
Each spraying urea liquid emitter is network structure distribution.
The utility model has following beneficial effect:
In the urea liquid flue utilizing SCR system described in the utility model, straight spray pyrolysis installation is when the pyrolysis realizing urea, by urea is dissolved in urea dissolving tank, form urea liquid, be ejected in SCR inlet flue duct through spraying urea liquid emitter after described urea liquid mixes with the compressed air in compressed air reservoir, form the atomizing particle of urea liquid, then the heat generation pyrolytic reaction of heat smoke in SCR inlet flue duct is utilized, thus realize the pyrolysis of urea, product after urea is antipyretic enters into the nitrogen oxide generation denitration reaction of SCR reactor and flue gas, generate nitrogen, water and carbon dioxide, thus the pyrolysis that need not set up and hydrolysis system just can realize the pyrolysis of urea, structure is simple, energy consumption is low, regulating power is strong, be specially adapted to use urea to prepare the SCR denitration system of reducing agent.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Wherein, 1 be urea dissolving tank, 2 be urea liquid unloading pump, 3 be urea liquid storage tank, 4 be urea liquid delivery pump, 5 be compressed air reservoir, 6 be urea liquid control valve, 7 be compressed air regulating valve, 8 be spraying urea liquid emitter, 9 be SCR inlet flue duct, 10 for SCR reactor.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail:
With reference to figure 1, the interior straight spray pyrolysis installation of the urea liquid flue of SCR system that utilizes described in the utility model comprises urea dissolving tank 1, urea liquid storage tank 3, compressed air reservoir 5, SCR inlet flue duct 9, SCR reactor 10 and some spraying urea liquid emitters 8; The outlet of urea dissolving tank 1 is connected with the entrance of urea liquid storage tank 3, the outlet of urea liquid storage tank 3 and the outlet of compressed air reservoir 5 by pipeline and the entrance of each spraying urea liquid emitter 8 of Guan Houyu be connected, the outlet that spraying urea liquid emitter 8 is positioned at SCR inlet flue duct 9, SCR inlet flue duct 9 is connected with the entrance of SCR reactor 10; Be connected by urea liquid unloading pump 2 between the outlet of urea dissolving tank 1 and the entrance of urea liquid storage tank 3.The utility model also comprises urea liquid control valve 6 and compressed air regulating valve 7, the outlet of urea liquid storage tank 3 is connected with the entrance of urea liquid control valve 6, the outlet of compressed air reservoir 5 is connected with the entrance of compressed air regulating valve 7, and the outlet of urea liquid control valve 6 and the outlet of compressed air regulating valve 7 wall by pipeline and through SCR inlet flue duct 9 after managing is connected with the entrance of each spraying urea liquid emitter 8; Be connected by urea liquid delivery pump 4 between the outlet of urea liquid storage tank 3 and the entrance of urea liquid control valve 6; The fluid pipeline porch of each spraying urea liquid emitter 8 is equipped with miniature measuring pump or flow regulator; The distribution in network structure of each spraying urea liquid emitter 8.
The utility model specifically comprises the following steps:
1) urea being joined stirring and dissolving in urea dissolving tank 1 becomes mass concentration to be the urea liquid of 40-60%, and the urea liquid obtained is transferred in urea liquid storage tank 3, compressed air in compressed air reservoir 5 enters into spraying urea liquid emitter 8 after mixing with the urea liquid in compression solution reservoir, and be ejected in SCR inlet flue duct 9 by spraying urea liquid emitter 8, then urea liquid atomizing particle is formed at SCR inlet flue duct 9, and utilize the heat generation pyrolytic reaction of heat smoke in SCR inlet flue duct 9, generate NH
3and HNCO;
2) step 1) NH that generates
3and HNCO enters into SCR reactor 10, and with the nitrogen oxide generation denitration reaction in flue gas, generate nitrogen, water and carbon dioxide.
Temperature in described SCR inlet flue duct 9 is 300-400 DEG C.
Principle of the present utility model is: the optimal reaction temperature interval of urea liquid pyrolysis is 260 DEG C ~ 377 DEG C, and the flue-gas temperature of SCR inlet flue duct 9 is usually at 300 DEG C ~ 400 DEG C, is comparatively applicable to the pyrolytic reaction of urea liquid.Suitable urea liquid atomizing particle particle size can be obtained by the compressed air pressure, the urea liquid flow that reasonably control spraying urea liquid emitter 8 entrance, make urea liquid become NH entering pyrolysis in the flue before SCR reactor 10
3and HNCO.
Due to the feature of spray pyrolysis installation straight in the urea liquid flue that the utility model proposes, in use do not need to arrange urea pyrolysis stove, do not need to arrange ammonia-spraying grid in SCR inlet flue duct 9, do not need to arrange static mixer after spraying urea liquid emitter 8, by the version of appropriate design spraying urea liquid emitter 8 with control the compressed air pressure and the urea liquid flow that enter spraying urea liquid emitter 8, the NH that can pyrolysis be made complete in shorter distance
3mix with nitrogen oxide with HNCO gas.Flue gas after being mixed with urea liquid atomizing particle by spraying urea liquid emitter 8 successively by the flow straightening grid before Zag flue and the deflector current equalizer arranged in Zag flue, SCR reactor 10; in the process; urea liquid pyrolysis is complete, and pyrolysis completely gas mixes with NOx.Gaseous mixture enters SCR reactor 10, the nitrogen oxide in flue gas under the effect of SCR reactor 10 inner catalyst with NH
3with HNCO, reduction reaction occurs, generate harmless water and nitrogen, realize the object of denitrating flue gas, SCR reactor 10 flue gas out enters the upstream device air preheater of whole denitrating system.
Claims (6)
1. one kind utilizes in the urea liquid flue of SCR system and directly sprays pyrolysis installation, it is characterized in that, comprise urea dissolving tank (1), urea liquid storage tank (3), compressed air reservoir (5), SCR inlet flue duct (9), SCR reactor (10) and some spraying urea liquid emitters (8);
The outlet of described urea dissolving tank (1) is connected with the entrance of urea liquid storage tank (3), the outlet of urea liquid storage tank (3) and the outlet of compressed air reservoir (5) by pipeline and the entrance of each spraying urea liquid emitter (8) of Guan Houyu be connected, spraying urea liquid emitter (8) is positioned at SCR inlet flue duct (9), and the outlet of SCR inlet flue duct (9) is connected with the entrance of SCR reactor (10).
2. according to claim 1 utilization in the urea liquid flue of SCR system directly sprays pyrolysis installation, it is characterized in that, be connected by urea liquid unloading pump (2) between the outlet of described urea dissolving tank (1) and the entrance of urea liquid storage tank (3).
3. according to claim 1 utilization in the urea liquid flue of SCR system directly sprays pyrolysis installation, it is characterized in that, also comprise urea liquid control valve (6) and compressed air regulating valve (7), the outlet of urea liquid storage tank (3) is connected with the entrance of urea liquid control valve (6), the outlet of compressed air reservoir (5) is connected with the entrance of compressed air regulating valve (7), the outlet of urea liquid control valve (6) and the outlet of compressed air regulating valve (7) wall by pipeline and through SCR inlet flue duct (9) after managing is connected with the entrance of each spraying urea liquid emitter (8).
4. according to claim 3 utilization in the urea liquid flue of SCR system directly sprays pyrolysis installation, it is characterized in that, be connected by urea liquid delivery pump (4) between the outlet of described urea liquid storage tank (3) and the entrance of urea liquid control valve (6).
5. according to claim 1 utilization in the urea liquid flue of SCR system directly sprays pyrolysis installation, it is characterized in that, the fluid pipeline porch of each spraying urea liquid emitter (8) is equipped with miniature measuring pump or flow controller.
6. according to claim 1 utilization in the urea liquid flue of SCR system directly sprays pyrolysis installation, it is characterized in that, each spraying urea liquid emitter (8) distributes in network structure.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104587830A (en) * | 2015-01-09 | 2015-05-06 | 西安西热锅炉环保工程有限公司 | Urea solution intra-flue direct injection pyrolysis device and method with SCR (Selective Catalytic Reduction) system |
CN106764447A (en) * | 2016-12-26 | 2017-05-31 | 北京国电龙源环保工程有限公司 | A kind of urea liquid anti-clogging protection system |
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2015
- 2015-01-09 CN CN201520015482.8U patent/CN204429102U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104587830A (en) * | 2015-01-09 | 2015-05-06 | 西安西热锅炉环保工程有限公司 | Urea solution intra-flue direct injection pyrolysis device and method with SCR (Selective Catalytic Reduction) system |
CN106764447A (en) * | 2016-12-26 | 2017-05-31 | 北京国电龙源环保工程有限公司 | A kind of urea liquid anti-clogging protection system |
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