CN204423951U - Rubber filling conductor blocks water submarine cable - Google Patents
Rubber filling conductor blocks water submarine cable Download PDFInfo
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- CN204423951U CN204423951U CN201520155960.5U CN201520155960U CN204423951U CN 204423951 U CN204423951 U CN 204423951U CN 201520155960 U CN201520155960 U CN 201520155960U CN 204423951 U CN204423951 U CN 204423951U
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Abstract
一种橡胶填充导体阻水海底电缆,包括动力电缆和通信电缆,动力电缆和通信电缆之外包覆有绝缘屏蔽层,其特征是:在动力电缆和通信电缆的导体之间,导体和绝缘屏蔽层之间填充有橡胶。本实用新型提供的一种橡胶填充导体阻水海底电缆,具有以下的有益效果:导体阻水是通过采用填充橡胶的方式,使导体间的缝隙完全由橡胶填满,可适用于更大水深的海底电缆项目。在通常的绞线设备上加装挤橡设备即可实现,设备投资相对较小。与传统的阻水导体相比,本实用新型可满足更高的阻水要求。并可以在海水中起到阻水的作用。
A rubber-filled conductor water-blocking submarine cable, including a power cable and a communication cable, the power cable and the communication cable are coated with an insulating shielding layer, and is characterized in that: between the conductors of the power cable and the communication cable, the conductor and the insulating shielding The layers are filled with rubber. The utility model provides a rubber-filled conductor water-blocking submarine cable, which has the following beneficial effects: the conductor water-blocking method is filled with rubber, so that the gaps between the conductors are completely filled with rubber, and can be applied to larger water depths. submarine cable project. It can be realized by installing rubber extruding equipment on the usual stranding equipment, and the equipment investment is relatively small. Compared with the traditional water-blocking conductor, the utility model can meet higher water-blocking requirements. And can play the role of blocking water in seawater.
Description
技术领域 technical field
本实用新型涉及电缆领域领域,特别是一种橡胶填充导体阻水海底电缆。 The utility model relates to the field of electric cables, in particular to a water-blocking submarine cable filled with rubber conductors.
背景技术 Background technique
目前,在高压电力输电线路或海底电缆中,常采用各层阻水带纵包的形式进行阻水。但采用阻水带阻水有一定局限性,如水压不能过高、只有在淡水中才能起阻水作用。 At present, in high-voltage power transmission lines or submarine cables, water blocking is often carried out in the form of longitudinal wrapping of water blocking tapes of each layer. However, the use of water blocking tape has certain limitations, such as the water pressure cannot be too high, and only in fresh water can it play a role in water blocking.
中国专利文献CN104409153A公开了一种高填充高阻水电缆,包括缆芯和包覆在所述缆芯外的防护套8,所述缆芯为若干电单元缠绕在一起的导体,所述电单元包括金属裸线6、从内到外依次包覆在所述金属裸线6 外的阻水带3 和乙丙橡胶绝缘层7。即在该结构中首先需要在金属裸线之外包覆阻水带3,然后再包覆乙丙橡胶绝缘层7,采用该结构,每根金属裸线在绞合之前都需要经过两道包覆工序,该方案易造成电缆的整体直径变粗,加工成本上升。 Chinese patent document CN104409153A discloses a high-filling high-resistance water cable, including a cable core and a protective sheath 8 wrapped outside the cable core. The cable core is a conductor wound together by several electrical units, and the electrical unit It includes the bare metal wire 6, the water blocking tape 3 and the ethylene-propylene rubber insulating layer 7 that are sequentially coated on the outside of the bare metal wire 6 from the inside to the outside. That is to say, in this structure, the water blocking tape 3 needs to be covered outside the bare metal wire first, and then the ethylene-propylene rubber insulating layer 7 is covered. With this structure, each bare metal wire needs to go through two layers of wrapping before being twisted. This solution is likely to cause the overall diameter of the cable to become thicker and the processing cost to increase.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是提供一种橡胶填充导体阻水海底电缆,可以确保海底电缆在受到外界机械损坏时阻隔海水进入导体,使损失降到最小。 The technical problem to be solved by the utility model is to provide a rubber-filled conductor water-blocking submarine cable, which can prevent seawater from entering the conductor when the submarine cable is damaged by external machinery, and minimize the loss.
为解决上述技术问题,本实用新型所采用的技术方案是:一种橡胶填充导体阻水海底电缆,包括动力电缆和通信电缆,动力电缆和通信电缆之外包覆有绝缘屏蔽层,在动力电缆和通信电缆的导体之间,导体和绝缘屏蔽层之间填充有橡胶。 In order to solve the above technical problems, the technical solution adopted by the utility model is: a rubber-filled conductor water-blocking submarine cable, including a power cable and a communication cable, the power cable and the communication cable are coated with an insulating shielding layer, and the power cable Rubber is filled between the conductor and the conductor of the communication cable, and between the conductor and the insulation shielding layer.
优选的方案中,动力电缆和通信电缆单独成组设置,动力电缆和通信电缆各设有多组,在动力电缆之外设有金属屏蔽层。 In a preferred scheme, the power cables and the communication cables are arranged separately in groups, and each of the power cables and the communication cables is provided in multiple groups, and a metal shielding layer is provided outside the power cables.
优选的方案中,在通信电缆之外设有金属屏蔽层。 In a preferred solution, a metal shielding layer is provided outside the communication cable.
优选的方案中,还设有光缆。 In a preferred solution, an optical cable is also provided.
优选的方案中,光缆为钢丝铠装加强型光纤。 In a preferred solution, the optical cable is a steel wire armored reinforced optical fiber.
优选的方案中,在光缆、动力电缆和通信电缆的整体之外包覆有防蛀船虫层。 In a preferred solution, the entirety of the optical cable, the power cable and the communication cable is coated with an anti-moth shipworm layer.
优选的方案中,防蛀船虫层之外包覆有钢丝铠装层和聚丙烯绳外被层。 In a preferred solution, the moth-proof shipworm layer is covered with a steel wire armor layer and a polypropylene rope outer layer.
优选的方案中,在防蛀船虫层和钢丝铠装层之间还设有聚丙烯绳外被层。 In a preferred solution, a polypropylene rope outer layer is also provided between the moth-proof shipworm layer and the steel wire armor layer.
优选的方案中,钢丝铠装层之外的聚丙烯绳外被层至少为两层。 In a preferred solution, there are at least two outer layers of polypropylene rope outside the steel wire armor layer.
本实用新型提供的一种橡胶填充导体阻水海底电缆,具有以下的有益效果: The utility model provides a rubber-filled conductor water-blocking submarine cable, which has the following beneficial effects:
1、导体阻水是通过采用填充橡胶的方式,使导体间的缝隙完全由橡胶填满, 可适用于更大水深的海底电缆项目。 1. The water resistance of conductors is filled with rubber, so that the gaps between conductors are completely filled with rubber, which can be applied to submarine cable projects with greater water depths.
2、在通常的绞线设备上加装挤橡设备即可实现,设备投资相对较小。 2. It can be realized by installing rubber extrusion equipment on the usual stranding equipment, and the investment in equipment is relatively small.
3、与传统的阻水导体相比,本实用新型可满足更高的阻水要求。并可以在海水中起到阻水的作用。 3. Compared with the traditional water-blocking conductor, the utility model can meet higher water-blocking requirements. And can play the role of blocking water in seawater.
4、光缆及通信电缆和电力传输使用同一载体,使得输电线路在传输电力的同时可进行通信作业,并随时监测并传输海底电缆运行状态;大大降低了敷设安装成本。 4. Optical cables, communication cables and power transmission use the same carrier, so that transmission lines can carry out communication operations while transmitting power, and monitor and transmit the operating status of submarine cables at any time; greatly reducing the cost of laying and installation.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型作进一步说明: Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1为本实用新型的横截面剖视示意图。 Fig. 1 is a schematic cross-sectional view of the utility model.
图中:导体1,绝缘屏蔽层2,动力电缆4,通信电缆5,防蛀船虫层6,聚丙烯绳外被层7,钢丝铠装层8,光缆9。 In the figure: conductor 1, insulation shielding layer 2, power cable 4, communication cable 5, moth-proof ship insect layer 6, polypropylene rope sheath layer 7, steel wire armor layer 8, optical cable 9.
具体实施方式 Detailed ways
如图1中,一种橡胶填充导体阻水海底电缆,包括动力电缆4和通信电缆5,动力电缆4和通信电缆5之外包覆有绝缘屏蔽层2,在动力电缆4和通信电缆5的导体1之间,导体1和绝缘屏蔽层2之间填充有橡胶。在本例中,橡胶被以挤压填充的方式填充导体之间,以及导体1和绝缘屏蔽层2之间,在绝缘屏蔽层2之内的橡胶为一个整体。这除了增加绝缘效果外,也降低了加工的成本,仅在通常的绞线设备上加装挤橡设备即可实现,设备投资相对较小,工艺步骤相对简单。本例中的导体是指单根的导电单元,例如单根的铜丝,在导电单元绞合之后,再进行橡胶的挤压,橡胶在挤压的作用下会渗入到铜丝之间和铜丝与绝缘屏蔽层2之间的间隙内。 As shown in Figure 1, a rubber-filled conductor water-blocking submarine cable includes a power cable 4 and a communication cable 5, the power cable 4 and the communication cable 5 are covered with an insulating shielding layer 2, and the power cable 4 and the communication cable 5 Rubber is filled between the conductors 1 and between the conductors 1 and the insulating shielding layer 2 . In this example, the rubber is filled between the conductors and between the conductor 1 and the insulating shielding layer 2 by extrusion filling, and the rubber inside the insulating shielding layer 2 is integrated. In addition to increasing the insulation effect, this also reduces the processing cost, which can be realized only by adding rubber extrusion equipment to the usual stranding equipment, the equipment investment is relatively small, and the process steps are relatively simple. The conductor in this example refers to a single conductive unit, such as a single copper wire. After the conductive unit is twisted, the rubber is extruded. Under the action of extrusion, the rubber will penetrate between the copper wires and the copper wire. In the gap between the wire and the insulating shielding layer 2.
本例中的绝缘屏蔽层2包括导体屏蔽、绝缘及绝缘和屏蔽层。 The insulation shielding layer 2 in this example includes conductor shielding, insulation, and insulation and shielding layers.
优选的方案中,动力电缆4和通信电缆5单独成组设置,如图1中所示,动力电缆4和通信电缆5各设有多组,本例中就有三组动力电缆4和两组通信电缆5,在动力电缆4之外设有金属屏蔽层3,本例中的金属屏蔽层3为铜带金属屏蔽层。本例中的通信电缆5为4组橡胶填充导体阻水的绝缘线对绞而成。 In the preferred scheme, the power cables 4 and the communication cables 5 are set separately in groups, as shown in Figure 1, the power cables 4 and the communication cables 5 are respectively provided with multiple groups, in this example there are three groups of power cables 4 and two groups of communication cables The cable 5 is provided with a metal shielding layer 3 outside the power cable 4, and the metal shielding layer 3 in this example is a copper tape metal shielding layer. The communication cable 5 in this example is formed by twisting pairs of 4 sets of insulated wires with rubber-filled conductors that block water.
优选的方案中,在通信电缆5之外设有金属屏蔽层3,所述的金属屏蔽层3为铜带金属屏蔽层。 In a preferred solution, a metal shielding layer 3 is provided outside the communication cable 5, and the metal shielding layer 3 is a copper tape metal shielding layer.
优选的方案中,还设有光缆9。优选的方案中,光缆9为钢丝铠装加强型光纤。本例中优选采用钢丝铠装加强型12芯单模光纤。 In a preferred solution, an optical cable 9 is also provided. In a preferred solution, the optical cable 9 is a steel wire armored reinforced optical fiber. In this example, a steel wire armored reinforced 12-core single-mode optical fiber is preferably used.
优选的方案中,在光缆9、动力电缆4和通信电缆5的整体之外包覆有防蛀船虫层6。本例中的防蛀船虫层6为铜带防蛀船虫层。 In a preferred solution, the entirety of the optical cable 9 , the power cable 4 and the communication cable 5 is coated with an anti-moth shipworm layer 6 . The anti-moth ship worm layer 6 in this example is the anti-moth ship worm layer of copper tape.
优选的方案中,防蛀船虫层6之外包覆有钢丝铠装层8和聚丙烯绳外被层7。 In a preferred solution, the moth-proof shipworm layer 6 is covered with a steel wire armor layer 8 and a polypropylene rope outer layer 7 .
优选的方案中,在防蛀船虫层6和钢丝铠装层8之间还设有聚丙烯绳外被层7。由此结构,在弯曲时,聚丙烯绳外被层7可以有效降低防蛀船虫层6和钢丝铠装层8之间的摩擦。 In a preferred solution, a polypropylene rope outer layer 7 is also provided between the moth-proof shipworm layer 6 and the steel wire armor layer 8 . With this structure, the outer layer 7 of the polypropylene rope can effectively reduce the friction between the moth-proof shipworm layer 6 and the steel wire armor layer 8 when it is bent.
优选的方案中,钢丝铠装层8之外的聚丙烯绳外被层7至少为两层。由此结构,进一步提高本实用新型的耐磨性能。 In a preferred solution, the outer layer 7 of the polypropylene rope outside the steel wire armor layer 8 is at least two layers. With this structure, the wear resistance of the utility model is further improved.
海底电缆的租水要求为:5m长的电缆一端在5kg/cm2水压下实验24小时候后,绝缘线芯另一端没有明显可见盐水。本实用新型的产品在此条件下实测渗水仅为约20cm。 The water rent requirements for submarine cables are: after one end of the 5m long cable is tested under 5kg/cm 2 water pressure for 24 hours, there is no obvious visible salt water at the other end of the insulated core. The measured water seepage of the product of the present utility model under this condition is only about 20cm.
上述的实施例仅为本实用新型的优选技术方案,而不应视为对于本实用新型的限制,本实用新型的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本实用新型的保护范围之内。 Above-mentioned embodiment is only the preferred technical scheme of the present utility model, and should not be regarded as the restriction to the present utility model, and the protection scope of the present utility model should be the technical solution described in the claims, including the technology in the technical solution described in the claims. An equivalent alternative to the feature is the scope of protection. That is, equivalent replacement and improvement within this scope are also within the protection scope of the present utility model.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520155960.5U CN204423951U (en) | 2015-03-19 | 2015-03-19 | Rubber filling conductor blocks water submarine cable |
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| CN201520155960.5U CN204423951U (en) | 2015-03-19 | 2015-03-19 | Rubber filling conductor blocks water submarine cable |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104700937A (en) * | 2015-03-19 | 2015-06-10 | 乐星红旗电缆(湖北)有限公司 | Water-blocking submarine cable with conductors filled with rubber |
| CN106782798A (en) * | 2016-12-27 | 2017-05-31 | 乐星红旗电缆(湖北)有限公司 | A kind of ethylene propylene rubber insulated wet type submarine cable |
-
2015
- 2015-03-19 CN CN201520155960.5U patent/CN204423951U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104700937A (en) * | 2015-03-19 | 2015-06-10 | 乐星红旗电缆(湖北)有限公司 | Water-blocking submarine cable with conductors filled with rubber |
| CN106782798A (en) * | 2016-12-27 | 2017-05-31 | 乐星红旗电缆(湖北)有限公司 | A kind of ethylene propylene rubber insulated wet type submarine cable |
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