CN204421687U - A kind of U-tube arrangement mounting structure of tubular sheet heat exchanger - Google Patents

A kind of U-tube arrangement mounting structure of tubular sheet heat exchanger Download PDF

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Publication number
CN204421687U
CN204421687U CN201420785503.XU CN201420785503U CN204421687U CN 204421687 U CN204421687 U CN 204421687U CN 201420785503 U CN201420785503 U CN 201420785503U CN 204421687 U CN204421687 U CN 204421687U
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tube
shaped
tubes
heat exchanger
installation structure
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包素英
张昭
夏劲松
张瑞锋
孟宪羿
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TIANJIN INTERNATIONAL MACHINERY CO Ltd
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TIANJIN INTERNATIONAL MACHINERY CO Ltd
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Abstract

本实用新型涉及一种管板换热器的U型管排列安装结构,包括管板和U型管,管板的中部制出隔板槽,在隔板槽两侧的管板上均布制出多个管孔,管板上安装多排U型管,每个U型管的两端分别安装在隔板槽两侧的管孔内,位于第一排的U型管为倾斜设置,其两端所插装的管孔为错位设置。本实用新型是一种设计科学巧妙、结构简单合理的管板换热器的U型管排列安装结构,采用本安装结构可以加大布管数量、增大换热面积、降低煨管难度、提高生产效率,在生产应用中获得了很好的效果。

The utility model relates to a U-shaped tube arrangement and installation structure of a tube-plate heat exchanger, which comprises a tube plate and a U-shaped tube. There are multiple tube holes, and multiple rows of U-shaped tubes are installed on the tube plate. The two ends of each U-shaped tube are respectively installed in the tube holes on both sides of the partition groove. The tube holes inserted at both ends are misplaced. The utility model is a U-shaped tube arrangement and installation structure of a tube-sheet heat exchanger with scientific and ingenious design and a simple and reasonable structure. The installation structure can increase the number of tubes, increase the heat exchange area, reduce the difficulty of simmering tubes, and improve Production efficiency, good results have been obtained in production applications.

Description

一种管板换热器的U型管排列安装结构U-shaped tube arrangement and installation structure of a tube-sheet heat exchanger

技术领域technical field

本实用新型涉及管板换热器技术领域,尤其是一种管板换热器的U型管排列安装结构。The utility model relates to the technical field of tube-sheet heat exchangers, in particular to a U-shaped tube arrangement and installation structure of the tube-sheet heat exchanger.

背景技术Background technique

在列管换热器中,主要体现的是两种冷热流体的换热问题,即换热器换热面积大、小的问题,GB151-1999中规定了U型管弯管段的最小弯曲半径R,R=1/2H。在实际应用中,列管换热器经常会遇到以下几种问题:1、列管直径小,管板布管数量少,换热面积就小;2、U型管弯管段的最小弯曲半径R小,在实际生产操作中不好煨管的问题。In the tube heat exchanger, it mainly reflects the heat exchange problem of two kinds of cold and hot fluids, that is, the problem of large and small heat exchange area of the heat exchanger. The minimum bending of the U-shaped pipe elbow section is stipulated in GB151-1999 Radius R, R=1/2H. In practical applications, tube and tube heat exchangers often encounter the following problems: 1. The diameter of the tubes is small, the number of tubes on the tube sheet is small, and the heat transfer area is small; 2. The minimum bending of the U-shaped tube bend section The radius R is small, and it is not easy to simmer the tube in the actual production operation.

发明内容Contents of the invention

本实用新型的目的在于弥补现有技术的不足之处,提供一种可以增大换热面积、降低煨管难度的管板换热器的U型管排列安装结构。The purpose of the utility model is to make up for the deficiencies of the prior art, and to provide a U-shaped tube arrangement and installation structure of a tube-sheet heat exchanger that can increase the heat exchange area and reduce the difficulty of simmering the tubes.

本实用新型的目的是通过以下技术手段实现的:The purpose of this utility model is achieved by the following technical means:

一种管板换热器的U型管排列安装结构,包括管板和U型管,管板的中部制出隔板槽,在隔板槽两侧的管板上均布制出多个管孔,管板上安装多排U型管,每个U型管的两端分别安装在隔板槽两侧的管孔内,其特征在于:位于第一排的U型管为倾斜设置,其两端所插装的管孔为错位设置。A U-shaped tube arrangement and installation structure of a tube-sheet heat exchanger, including a tube plate and U-shaped tubes, a partition groove is formed in the middle of the tube sheet, and a plurality of tubes are evenly distributed on the tube sheets on both sides of the partition groove. Holes, multiple rows of U-shaped tubes are installed on the tube plate, and the two ends of each U-shaped tube are respectively installed in the tube holes on both sides of the partition groove. The tube holes inserted at both ends are misplaced.

而且,所述的第一排左侧第一个U型管的两端分别插装在隔板槽上侧第一个管孔和下侧的第三个管孔内,第一排左侧第二个U型管的两端分别插装在隔板槽上侧第二个管孔和下侧的第四个管孔内,第一排其他U形管的安装方式依此类推。Moreover, the two ends of the first U-shaped tube on the left side of the first row are respectively inserted into the first tube hole on the upper side and the third tube hole on the lower side of the partition groove, and the second tube hole on the left side of the first row The two ends of the two U-shaped pipes are respectively inserted in the second pipe hole on the upper side of the dividing plate groove and the fourth pipe hole on the lower side, and the other U-shaped pipes in the first row are installed in the same manner.

本实用新型的优点和积极效果是:Advantage and positive effect of the present utility model are:

1、本排列安装结构中第一排的U型管为倾斜设置,其斜边为最小弯曲半径,因此相对于传统的竖直设置方式,在获得同样的最小弯曲半径的情况下,采用本结构相当于减少了隔板槽两侧相邻管的中心距离H,因此使管板布管数量增多,最终使列管换热器换热面积增大、换热效果增强。1. The first row of U-shaped tubes in this arrangement and installation structure is arranged obliquely, and its hypotenuse is the minimum bending radius. Therefore, compared with the traditional vertical arrangement method, this structure can be adopted under the condition of obtaining the same minimum bending radius It is equivalent to reducing the center distance H of the adjacent tubes on both sides of the partition groove, so the number of tubes in the tube sheet is increased, and finally the heat exchange area of the tube-and-tube heat exchanger is increased, and the heat exchange effect is enhanced.

2、本排列安装结构增大U型管最小弯曲半径C,煨管操作起来方便,从而降低了操作难度、提高了生产效率并保证了产品质量。2. This arrangement and installation structure increases the minimum bending radius C of the U-shaped tube, and the stewing tube is easy to operate, thereby reducing the difficulty of operation, improving production efficiency and ensuring product quality.

3、本实用新型是一种设计科学巧妙、结构简单合理的管板换热器的U型管排列安装结构,采用本安装结构可以加大布管数量、增大换热面积、降低煨管难度、提高生产效率,在生产应用中获得了很好的效果。3. The utility model is a U-shaped tube arrangement and installation structure of a tube-sheet heat exchanger with scientific and ingenious design and a simple and reasonable structure. This installation structure can increase the number of tubes, increase the heat exchange area, and reduce the difficulty of simmering tubes , Improve production efficiency, and have achieved good results in production applications.

附图说明:Description of drawings:

图1是本实用新型的管束排列图;Fig. 1 is a tube bundle arrangement diagram of the present utility model;

图2是本实用新型的管板布管图。Fig. 2 is a tube layout diagram of the utility model.

具体实施方式Detailed ways

下面结合附图详细叙述本实用新型的实施例;需要说明的是,本实施例是叙述性的,不是限定性的,不能以此限定本实用新型的保护范围。The embodiments of the present utility model are described in detail below in conjunction with the accompanying drawings; it should be noted that the present embodiments are descriptive, not restrictive, and cannot limit the protection scope of the present utility model with this.

一种管板换热器的U型管排列安装结构,包括管板3和U型管,管板的中部制出隔板槽5,在隔板槽两侧的管板上均布制出多个管孔4,管板上安装多排U型管,每个U型管的两端分别安装在隔板槽两侧的管孔内。A U-shaped tube arrangement and installation structure of a tube-sheet heat exchanger, including a tube sheet 3 and U-shaped tubes, a partition plate groove 5 is formed in the middle of the tube sheet, and multiple tube sheets are evenly distributed on the tube sheets on both sides of the partition plate groove. There are four tube holes 4, multiple rows of U-shaped tubes are installed on the tube plate, and the two ends of each U-shaped tube are respectively installed in the tube holes on both sides of the partition groove.

本实用新型的创新点在于:位于第一排的U型管2为倾斜设置,其两端所插装的管孔为错位设置,不是对称设置。即:第一排左侧第一个U型管的两端分别插装在隔板槽上侧第一个管孔和下侧的第三个管孔内,第一排左侧第二个U型管的两端分别插装在隔板槽上侧第二个管孔和下侧的第四个管孔内,第一排其他U形管的安装方式依此类推。其他排的U型管1仍采用传统的竖直安装结构。The innovation of the utility model is that: the U-shaped tubes 2 located in the first row are installed obliquely, and the tube holes inserted at both ends are misplaced, not symmetrically arranged. That is: the two ends of the first U-shaped tube on the left side of the first row are respectively inserted into the first tube hole on the upper side of the partition groove and the third tube hole on the lower side, and the second U-shaped tube on the left side of the first row The two ends of the U-shaped tubes are respectively inserted into the second tube hole on the upper side of the partition groove and the fourth tube hole on the lower side, and so on for the other U-shaped tubes in the first row. The U-shaped pipes 1 of other rows still adopt the traditional vertical installation structure.

本实用新型的工作原理是:The working principle of the utility model is:

第一排U型管布管为倾斜错位设置,其最小弯曲半径为直角三角形的斜边C,也就是图2中的直角三角形。以管板中隔板槽两侧相邻管中心距离H和其中第一排管孔中三个管孔的距离A为直角边,C为斜边(见图2所示),用勾股定理的原理即可求得C。The first row of U-shaped pipes is arranged in an oblique dislocation, and its minimum bending radius is the hypotenuse C of a right triangle, that is, the right triangle in Figure 2. Taking the distance H between the centers of adjacent tubes on both sides of the partition plate groove in the tube plate and the distance A between the three tube holes in the first row of tube holes as the right-angle side, and C as the hypotenuse (as shown in Figure 2), use the Pythagorean theorem The principle can be obtained C.

由上述内容可知,在保证第一排U型管弯管段的最小弯曲半径C满足加工要求的情况下,可将第一排U型管在管板中隔板槽两侧相邻管的中心距离H适当减小。由于第一排U型管在隔板槽两侧相邻管中心距离H减小,因此其他排U型管在隔板槽两侧相邻管中心距离也可随之缩小,布管可以更加紧凑,因此同等面积的管板上可以排列更多个U型管,从而增加了换热面积。It can be seen from the above that, under the condition that the minimum bending radius C of the elbow section of the first row of U-shaped tubes meets the processing requirements, the first row of U-shaped tubes can be placed in the center of the adjacent tubes on both sides of the partition plate groove in the tube sheet. The distance H is appropriately reduced. Since the first row of U-shaped tubes on both sides of the partition groove reduces the center distance H of adjacent tubes, the distance between the adjacent tube centers of other rows of U-shaped tubes on both sides of the partition groove can also be reduced accordingly, and the pipe layout can be more compact , so more U-shaped tubes can be arranged on the tube sheet with the same area, thereby increasing the heat exchange area.

Claims (2)

1.一种管板换热器的U型管排列安装结构,包括管板和U型管,管板的中部制出隔板槽,在隔板槽两侧的管板上均布制出多个管孔,管板上安装多排U型管,每个U型管的两端分别安装在隔板槽两侧的管孔内,其特征在于:位于第一排的U型管为倾斜设置,其两端所插装的管孔为错位设置。1. A U-shaped tube arrangement and installation structure of a tube-sheet heat exchanger, including a tube plate and U-shaped tubes, a partition groove is made in the middle of the tube sheet, and multiple tube sheets are evenly distributed on the tube sheets on both sides of the partition groove. Two tube holes, multiple rows of U-shaped tubes are installed on the tube plate, and the two ends of each U-shaped tube are respectively installed in the tube holes on both sides of the partition groove. , the tube holes inserted at both ends are misplaced. 2.根据权利要求1所述的一种管板换热器的U型管排列安装结构,其特征在于:所述的第一排左侧第一个U型管的两端分别插装在隔板槽上侧第一个管孔和下侧的第三个管孔内,第一排左侧第二个U型管的两端分别插装在隔板槽上侧第二个管孔和下侧的第四个管孔内,第一排其他U形管的安装方式依此类推。2. The U-shaped tube arrangement and installation structure of a tube-sheet heat exchanger according to claim 1, characterized in that: the two ends of the first U-shaped tube on the left side of the first row are respectively inserted into the partition In the first tube hole on the upper side of the plate slot and the third tube hole on the lower side, the two ends of the second U-shaped tube on the left side of the first row are respectively inserted into the second tube hole and the lower tube hole on the upper side of the partition slot. In the fourth tube hole on the side, the installation method of other U-shaped tubes in the first row can be deduced by analogy.
CN201420785503.XU 2014-12-10 2014-12-10 A kind of U-tube arrangement mounting structure of tubular sheet heat exchanger Expired - Lifetime CN204421687U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106546111A (en) * 2016-12-12 2017-03-29 北京广厦环能科技股份有限公司 A kind of shell-and-tube heat exchanger
CN113483584A (en) * 2021-07-16 2021-10-08 中石化宁波工程有限公司 Pipe distribution method of U-shaped pipe type heat exchanger
CN113483583A (en) * 2021-07-16 2021-10-08 中石化宁波工程有限公司 U-shaped tubular heat exchanger

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106546111A (en) * 2016-12-12 2017-03-29 北京广厦环能科技股份有限公司 A kind of shell-and-tube heat exchanger
CN113483584A (en) * 2021-07-16 2021-10-08 中石化宁波工程有限公司 Pipe distribution method of U-shaped pipe type heat exchanger
CN113483583A (en) * 2021-07-16 2021-10-08 中石化宁波工程有限公司 U-shaped tubular heat exchanger
CN113483583B (en) * 2021-07-16 2023-01-06 中石化宁波工程有限公司 U-shaped tubular heat exchanger
CN113483584B (en) * 2021-07-16 2023-03-14 中石化宁波工程有限公司 Pipe distribution method of U-shaped pipe type heat exchanger

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Granted publication date: 20150624