CN204419726U - A kind of vibration wheel of road roller energy-recuperation system - Google Patents
A kind of vibration wheel of road roller energy-recuperation system Download PDFInfo
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- CN204419726U CN204419726U CN201420640114.8U CN201420640114U CN204419726U CN 204419726 U CN204419726 U CN 204419726U CN 201420640114 U CN201420640114 U CN 201420640114U CN 204419726 U CN204419726 U CN 204419726U
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Abstract
A kind of vibration wheel of road roller energy-recuperation system of the utility model, described energy-recuperation system includes main system loop and subsystem loop; Main system loop includes the motor (1), oscillating column pump (2) and the vibrating motor (4) that are connected successively, and two hydraulic fluid ports that oscillating column pump (2) is connected with vibrating motor (4) are respectively two hydraulic fluid ports that hydraulic fluid port one (A) and hydraulic fluid port two (B) are communicated to 3-position-3-way solenoid valve (5) respectively, another hydraulic fluid port of 3-position-3-way solenoid valve (5) is communicated to hydraulic oil container after low pressure relief valve (7), and hydraulic fluid port one (A) and hydraulic fluid port two (B) are communicated to accumulator (9) respectively after two-position two-way solenoid valve two (6-2) and two-position two-way solenoid valve one (6-1).A kind of vibration wheel of road roller energy-recuperation system of the utility model, has energy-conservation positive benefit.
Description
Technical field
The utility model relates to a kind of energy-recuperation system, especially relate to a kind of on road roller to the system that the residual amount of energy of its vibrating wheels is recycled, belong to road roller technical field.
Background technique
At present, in the paving process of asphalt pavement, the main main equipment used is paver and road roller, because the spreading speed of paver is lower than the compaction rate of road roller, therefore in asphalt paving process, road roller is synchronous in order to what keep with paver, and need to carry out starting of oscillation frequently and failure of oscillation, this just causes a large amount of energy losses;
Simultaneously, in the moment of starting of oscillation and failure of oscillation, the huge kinetic energy that the vibration exciter of vibration wheel of road roller produces can produce impact greatly to hydraulic system, easily causes damage to hydraulic parts involving vibrations pump, vibrating motor, hydraulic valve block and oil pipe etc., greatly reduces its working life;
In addition, when starting of oscillation and failure of oscillation, energy can be passed to oscillating column pump by vibrating motor, and oscillating column pump now will produce one to motor and instead drag phenomenon, impacts motor.
In sum, in traditional vibratory hydraulic system, road roller starting of oscillation and failure of oscillation can produce some bad impacts to hydraulic system, also do not accomplish efficient energy-saving simultaneously.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, provides a kind of vibration wheel of road roller energy-recuperation system with energy-saving benefit; And a kind of vibration wheel of road roller energy-recuperation system of the utility model, effectively can reduce the compression shock (effectively improving the life-span of the hydraulic parts in vibration system) to system, slow down the counter of motor simultaneously and drag phenomenon, improve the fuel economy of road roller.
The purpose of this utility model is achieved in that
A kind of vibration wheel of road roller energy-recuperation system, described energy-recuperation system includes main system loop; Described main system loop includes the motor, oscillating column pump and the vibrating motor that are connected successively, and described vibrating motor is connected with vibration exciter, and two hydraulic fluid ports that oscillating column pump is connected with vibrating motor are respectively hydraulic fluid port one and hydraulic fluid port two;
Described system also includes subsystem loop, hydraulic fluid port one and hydraulic fluid port two are communicated to two hydraulic fluid ports of 3-position-3-way solenoid valve respectively, another hydraulic fluid port of 3-position-3-way solenoid valve is communicated to hydraulic oil container after low pressure relief valve, and hydraulic fluid port one and hydraulic fluid port two are communicated to accumulator respectively after two-position two-way solenoid valve two and two-position two-way solenoid valve one.
A kind of vibration wheel of road roller energy-recuperation system of the utility model, the hydraulic fluid port of described accumulator is serially connected with high-pressure overflow valve.
A kind of vibration wheel of road roller energy-recuperation system of the utility model, the solenoid valve of the oscillating column pump in above-mentioned main system loop is provided with electrical relay in time delay, two solenoid valves of the two-position two-way solenoid valve one in above-mentioned subsystem loop, two-position two-way solenoid valve two and 3-position-3-way solenoid valve are all provided with delay cut-off relay.
Compared with prior art, the beneficial effects of the utility model are:
In hydraulic system of the present utility model, oscillating column pump and vibrating motor form the main system loop of an enclosed, and vibrating motor, 3-position-3-way solenoid valve, two-position two-way solenoid valve, low pressure relief valve, high-pressure overflow valve, accumulator define the subsystem loop of an open type;
When road roller failure of oscillation, major loop oil circuit is cut off, and the two-position two-way solenoid valve simultaneously in subsystem loop obtains electric, now due to the effect of inertia of vibration exciter, vibrating motor serves the use of pump in systems in which, and the repairing in system directly pumped in accumulator, hydraulic energy stores by accumulator; With after after the time delay of t time two-position two-way solenoid valve dead electricity, the oil circuit of subloop is also cut off, and the relief valve by major loop of vibrating motor carries out overflow, and stop operating, system completes failure of oscillation process, also completes the process of energy regenerating simultaneously;
When road roller starting of oscillation, add a time delay, by open auxiliary system circuit to system, allow hydraulic energy in accumulator to drive vibrating motor, after the pressure energy release in accumulator terminates, close subsystem loop by solenoid valve, open main system loop, oscillating column pump starts to work on simultaneously;
Thus by said system, achieve the recovery to energy, and the utilization to this recovered energy; Serve energy-saving effect, and also reduce the compression shock in system pipeline by native system, prevent its accelerated ageing because of compression shock, extend the working life of hydraulic element in whole system.
Accompanying drawing explanation
Fig. 1 is the structural schematic block diagram of a kind of vibration wheel of road roller energy-recuperation system of the utility model.
Wherein:
Motor 1, oscillating column pump 2, vibration exciter 3, vibrating motor 4,3-position-3-way solenoid valve 5, two-position two-way solenoid valve one 6-1, two-position two-way solenoid valve two 6-2, low pressure relief valve 7, high-pressure overflow valve 8, accumulator 9.
Embodiment
See Fig. 1, a kind of vibration wheel of road roller energy-recuperation system that the utility model relates to, described energy-recuperation system includes main system loop and subsystem loop;
Described main system loop includes the motor 1, oscillating column pump 2 and the vibrating motor 4 that are connected successively, and described vibrating motor 4 is connected with vibration exciter 3;
Described subsystem loop includes 3-position-3-way solenoid valve 5, two-position two-way solenoid valve one 6-1, two-position two-way solenoid valve two 6-2, low pressure relief valve 7, high-pressure overflow valve 8 and accumulator 9, two hydraulic fluid ports that above-mentioned oscillating column pump 2 is connected with vibrating motor 4 are respectively hydraulic fluid port one A and hydraulic fluid port two B, hydraulic fluid port one A and hydraulic fluid port two B is communicated to two hydraulic fluid ports of 3-position-3-way solenoid valve 5 respectively, another hydraulic fluid port of 3-position-3-way solenoid valve 5 is communicated to fuel tank after low pressure relief valve 7, hydraulic fluid port one A and hydraulic fluid port two B is communicated to accumulator 9 respectively after two-position two-way solenoid valve two 6-2 and two-position two-way solenoid valve one 6-1, and the oil inlet and outlet of accumulator 9 is communicated to fuel tank through high-pressure overflow valve 8,
And the solenoid valve of the oscillating column pump 2 in above-mentioned main system loop is provided with electrical relay in time delay, two-position two-way solenoid valve one 6-1, two-position two-way solenoid valve two 6-2 in above-mentioned subsystem loop and two solenoid valves of 3-position-3-way solenoid valve 5 are all provided with delay cut-off relay
Below, according to above-mentioned a kind of vibration wheel of road roller energy-recuperation system, following concrete elaboration is done to its working principle:
The working principle of a kind of vibration wheel of road roller energy-recuperation system of the utility model is:
Definition vibration exciter 3 is just transferring to good, and now hydraulic fluid port one A is high pressure side, hydraulic fluid port two B position low voltage side;
Definition vibration exciter 3 is reversed to little shaking, and now hydraulic fluid port one A is low voltage side, high pressure side, hydraulic fluid port two B position;
In the time delay that the solenoid valve of the oscillating column pump 2 in main system loop is installed, the power-on delay time of electrical relay is that t(is preferred, and definition t is 3s), namely upon start up, after delay t second relay just electric work, make oscillating column pump start normal fuel injection;
The delay power-off time of four delay cut-off relays that two-position two-way solenoid valve one 6-1, two-position two-way solenoid valve two 6-2 in subsystem loop and two solenoid valves of 3-position-3-way solenoid valve 5 are installed is also for t(is preferred, this t is similarly 3s), just power-off after namely these four solenoid valves all postpone t second after triggering;
State one: when vibrating wheels by good enter failure of oscillation time (when good, press failure of oscillation button, time good, hydraulic fluid port one A is high pressure side, hydraulic fluid port two B is low voltage side), now main system loop quits work (the solenoid valve dead electricity namely in oscillating column pump 2, during the swash plate of oscillating column pump 2 also returns, main system loop is in obstructed state), but the slippage pump in oscillating column pump 2 is in the state of work always, the oil compensation pressure always had in system, slippage pump is to vibrating motor 4 repairing, and still drive vibrating motor 4 to rotate at the vibration exciter 3 of High Rotation Speed due to effect of inertia, vibrating motor 4 is made to form a pump, now, trigger two-position two-way solenoid valve one 6-1 conducting, make the slippage pump of oscillating column pump 2, vibrating motor 4, two-position two-way solenoid valve one 6-1 and accumulator 9 form the loop of an open type, the oil pump that the slippage pump of oscillating column pump 2 provides enters in accumulator 9 to store by the vibrating motor 4 of above-mentioned formation pumping action,
State two: when vibrating wheels by little shake and enter failure of oscillation time (during little shaking, press failure of oscillation button, little when shaking, hydraulic fluid port one A is low voltage side, hydraulic fluid port two B is high pressure side), now main system loop quits work (the solenoid valve dead electricity namely in oscillating column pump 2, during the swash plate of oscillating column pump 2 also returns, main system loop is in obstructed state), but the slippage pump in oscillating column pump 2 is in the state of work always, there is oil compensation pressure in system always, slippage pump is to vibrating motor 4 repairing, and still drive vibrating motor 4 to rotate at the vibration exciter 3 of High Rotation Speed due to effect of inertia, vibrating motor 4 is made to form a pump, now, trigger two-position two-way solenoid valve two 6-2 conducting, make the slippage pump of oscillating column pump 2, vibrating motor 4, two-position two-way solenoid valve two 6-2 and accumulator 9 form the loop of an open type, the oil pump that the slippage pump of oscillating column pump 2 provides enters in accumulator 9 to store by the vibrating motor 4 of above-mentioned formation pumping action,
In above-mentioned state one and state two, the high-pressure overflow valve 8 that accumulator 9 connects carries out high voltage protective to it, when the oil pressure in subsystem loop is higher than P, carries out overflow protection by high-pressure overflow valve 8;
Due to the existence of delay cut-off relay, after the t time, two-position two-way solenoid valve one 6-1 or two-position two-way solenoid valve two 6-2 dead electricity, now subsystem loop is obstructed, realizes failure of oscillation and energy storage;
Preferably, t time selection is 3s, and this time selection can according to the size of accumulator 9, and the factor such as oil pressure, power of hydraulic circuit adjusts; And if stop not yet as vibration exciter 3 after the t time, the relief valve that can be carried by oscillating column pump carries out overflow, and completes failure of oscillation within the extremely short time;
State three: when vibrating wheels enters good by failure of oscillation, solenoid valve due to the oscillating column pump 2 in main system loop is provided with electrical relay in time delay, just work after delay time t second of therefore oscillating column pump 2 electrical relay in time delay, before oscillating column pump 2 works, two-position two-way solenoid valve two 6-2 and 3-position-3-way solenoid valve 5 must conduct, thus make accumulator 9, two-position two-way solenoid valve two 6-2, vibrating motor 4, 3-position-3-way solenoid valve 5 and hydraulic oil container form an open circuit, the hydraulic pressure that now accumulator 9 is put aside forms high pressure side by above-mentioned open circuit to hydraulic fluid port one A at vibrating motor 4, thus start to drive oscillating column pump 2 to enter good state, due to the existence of the delay cut-off relay on two-position two-way solenoid valve two 6-2 and 3-position-3-way solenoid valve 5, after t second, two-position two-way solenoid valve two 6-2 and 3-position-3-way solenoid valve 5 dead electricity make subsystem loop close, in the time delay that the solenoid valve of the now oscillating column pump 2 in main system loop is installed, t time second of electrical relay also just in time expires, and oscillating column pump 2 starts to continue to drive vibrating motor 4, thus first by accumulator 9, the energy previously reclaimed is driven vibrating motor 4 before oscillating column pump 2 is started working, achieve the utilization after energy recovery,
State four: when vibrating wheels enters little shaking by failure of oscillation, solenoid valve due to the oscillating column pump 2 in main system loop is provided with electrical relay in time delay, just work after delay time t second of therefore oscillating column pump 2 electrical relay in time delay, before oscillating column pump 2 works, two-position two-way solenoid valve one 6-1 and 3-position-3-way solenoid valve 5 must conduct, thus make accumulator 9, two-position two-way solenoid valve one 6-1, vibrating motor 4, 3-position-3-way solenoid valve 5 and hydraulic oil container form an open circuit, the hydraulic pressure that now accumulator 9 is put aside forms high pressure side by above-mentioned open circuit to hydraulic fluid port two B at vibrating motor 4, thus start to drive oscillating column pump 2 to enter little state of shaking, due to the existence of the delay cut-off relay on two-position two-way solenoid valve one 6-1 and 3-position-3-way solenoid valve 5, after t second, two-position two-way solenoid valve one 6-1 and 3-position-3-way solenoid valve 5 dead electricity make subsystem loop close, in the time delay that the solenoid valve of the now oscillating column pump 2 in main system loop is installed, t time second of electrical relay also just in time expires, and oscillating column pump 2 starts to continue to drive vibrating motor 4,
In addition: it should be noted that above-mentioned embodiment is only an optimized project of this patent, any change that those skilled in the art does according to above-mentioned design or improvement, all within the protection domain of this patent.
Claims (3)
1. a vibration wheel of road roller energy-recuperation system, described energy-recuperation system includes main system loop; Described main system loop includes the motor (1), oscillating column pump (2) and the vibrating motor (4) that are connected successively, described vibrating motor (4) is connected with vibration exciter (3), and two hydraulic fluid ports that oscillating column pump (2) is connected with vibrating motor (4) are respectively hydraulic fluid port one (A) and hydraulic fluid port two (B);
It is characterized in that: described system also includes subsystem loop, hydraulic fluid port one (A) and hydraulic fluid port two (B) are communicated to two hydraulic fluid ports of 3-position-3-way solenoid valve (5) respectively, another hydraulic fluid port of 3-position-3-way solenoid valve (5) is communicated to hydraulic oil container after low pressure relief valve (7), and hydraulic fluid port one (A) and hydraulic fluid port two (B) are communicated to accumulator (9) respectively after two-position two-way solenoid valve two (6-2) and two-position two-way solenoid valve one (6-1).
2. a kind of vibration wheel of road roller energy-recuperation system as claimed in claim 1, is characterized in that: the hydraulic fluid port of described accumulator (9) is serially connected with high-pressure overflow valve (8).
3. a kind of vibration wheel of road roller energy-recuperation system as claimed in claim 1 or 2, it is characterized in that: the solenoid valve of the oscillating column pump (2) in above-mentioned main system loop is provided with electrical relay in time delay, two solenoid valves of the two-position two-way solenoid valve one (6-1) in above-mentioned subsystem loop, two-position two-way solenoid valve two (6-2) and 3-position-3-way solenoid valve (5) are all provided with delay cut-off relay.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420640114.8U CN204419726U (en) | 2014-10-31 | 2014-10-31 | A kind of vibration wheel of road roller energy-recuperation system |
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| CN201420640114.8U CN204419726U (en) | 2014-10-31 | 2014-10-31 | A kind of vibration wheel of road roller energy-recuperation system |
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| CN204419726U true CN204419726U (en) | 2015-06-24 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104329300A (en) * | 2014-10-31 | 2015-02-04 | 柳工无锡路面机械有限公司 | Energy recovery system and energy recovery method for road roller vibration wheel |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104329300A (en) * | 2014-10-31 | 2015-02-04 | 柳工无锡路面机械有限公司 | Energy recovery system and energy recovery method for road roller vibration wheel |
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