CN204414616U - The production system of banded PE dividing plate - Google Patents
The production system of banded PE dividing plate Download PDFInfo
- Publication number
- CN204414616U CN204414616U CN201420846571.2U CN201420846571U CN204414616U CN 204414616 U CN204414616 U CN 204414616U CN 201420846571 U CN201420846571 U CN 201420846571U CN 204414616 U CN204414616 U CN 204414616U
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- dividing plate
- roller
- machine
- applicator roll
- banded
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Abstract
The production system of banded PE dividing plate, relates to PE dividing plate processing technique field, to overcome the serious and shortcoming of blanking machine poor stability of material waste in prior art.Comprise the batch mixer, mixer, storage blanking machine, extruder, forming machine, oil pumper, roller drier, baking oven, paint machine, baking oven, Defect Detection machine, hauling machine and the winder that are connected successively, the material outlet of storage blanking machine is connected with the charging aperture of extruder by the tube connector of flexible material; Oil pumper comprises the oil pumping unit and recovery unit that are connected; Roller drier inside comprises roller unit, and roller unit comprises front guide roller, cylinder and rear guide roller, and cylinder is hollow shape, and also comprise the condenser coil be arranged at above roller unit, be provided with gathering sill below roller unit, gathering sill is connected with recover; Described paint machine comprises the first applicator roll and the second applicator roll that are arranged side by side, is provided with the retracting device of open top bottom it.Be applicable to produce PE dividing plate.
Description
Technical field
The utility model relates to PE dividing plate processing technique field, especially relates to a kind of system for the production of banded PE dividing plate.
Background technology
In PE dividing plate process, generally need to carry out batch mixing, blanking, extrusion molding, extraction, coating, cutting, section and pressure roller and become the manufacturing procedures such as bag.Needed to process before carrying out cutting technique and obtain banded PE dividing plate and PE separator strip, then again it is cut.But production equipment material waste of the prior art is serious, what small vibrations easily affected extruder extrudes stability, reduces the quality of banded PE dividing plate.Therefore, need a kind of new production system badly to save material, cost-saving, and improve the quality of products.
Utility model content
Technical problem to be solved in the utility model overcomes the serious and shortcoming that product quality is low of material waste in prior art, provides a kind of production system of banded PE dividing plate.
The utility model solves the technical scheme that its technical problem adopts: the production system of PE dividing plate, comprise the batch mixer, mixer, storage blanking machine, extruder, forming machine, oil pumper, roller drier, baking oven, paint machine, baking oven, Defect Detection machine, hauling machine and the winder that are connected successively
Described storage blanking machine comprises material outlet, material outlet place is provided with valve, material outlet is connected with the charging aperture of extruder by the tube connector of flexible material, forming machine comprises two spaced compression roller groups, each compression roller group comprises two compression rollers be arranged side by side, and compression roller is provided with rib groove; Described oil pumper comprises the oil pumping unit and recovery unit that are connected, and oil pumping unit comprises the holder being placed with extracting substance;
Described roller drier inside comprises several roller units connected successively, roller unit comprises front guide roller, cylinder and rear guide roller, cylinder is hollow shape, in cylinder, circulation has heat-conducting medium, also comprise the condenser coil be arranged at above roller unit, be provided with gathering sill below roller unit, gathering sill is connected with recover;
Be provided with PE dividing plate guide rail in described baking oven, above and below PE dividing plate guide rail, be respectively equipped with several tuyeres;
Described paint machine comprises paint machine shell, described paint machine shell left lower is provided with PE dividing plate entrance, its right upper portion is provided with PE baffled outlet, also comprise the first applicator roll and the second applicator roll that are arranged side by side, the gap only holding PE dividing plate and pass through is provided with between first applicator roll and the second applicator roll, first applicator roll is connected with corresponding discharging device respectively with the second applicator roll, the bottom of the first applicator roll and the second applicator roll is provided with the retracting device of open top, the first registration roller for positioning PE dividing plate and the second registration roller is also provided with in paint machine shell, the bottom of the first registration roller and the top of the second registration roller are in same level position with PE dividing plate entrance and PE baffled outlet respectively, the limit, right side of the first registration roller and the limit, left side of the second registration roller are in same upright position with the limit, right side of the first applicator roll and the limit, left side of the second applicator roll respectively,
Described Defect Detection machine comprises light source, imageing sensor, data processing control units, frame and cylinder, cylinder is connected in frame, pressure head is provided with on front side of described cylinder, imageing sensor sends data processing control units to for catching light source through the pattern of PE dividing plate, control cylinder after the aforementioned pattern of data processing control units process, cylinder promotes pressure head and carries out pressure hole to PE dividing plate;
Described winder comprises rolling support column and is positioned at the wind-up roll at its top.
Further, the calibrator for detecting PE block board thickness is provided with between described forming machine and oil pumper.
Further, described calibrator is connected with PLC control device, and PLC control device also comprises the adjusting device for adjusting outlet of extruder thickness.
Concrete, described flexible material is silica gel or rubber.
Preferably, described forming machine also comprises guide roller, and guide roller is positioned at two compression roller rears.
Concrete, described recovery unit comprises conduit and the accumulator tank with tubes connection.
Concrete, the tuyere above described PE dividing plate guide rail and the tuyere of below are crisscross arranged.
Concrete, described recover is accumulator tank or collection box.
Further, described winder also comprises drive motors, and described drive motors is connected with wind-up roll.
Preferably, described winder also comprises the adjusting device for regulating PE dividing plate tightness, and described adjusting device is connected with wind-up roll.
The beneficial effects of the utility model are: equipment is simple, with low cost, utilizes soft connection to avoid the small vibration influence flow stability of extruder motor, ensure blanking velocity uniformity, improve the quality of products; In addition, oil plant recycling can in oil pumper, effectively be reclaimed, cost-saving; Dry run is carried out in two steps, ensures to obtain drying material thoroughly, and loads recover in roller drier, to reclaim trichloro-ethylene recycling, cost-saving; When carrying out painting work, after the PE dividing plate of band shape passes through applicator roll side by side, unnecessary surfactant can flow in retracting device downwards, saves surfactant in a large number, and it saves consumption up to 50%, greatly saves coating cost; Utilize Defect Detection machine effectively to detect whether PE dividing plate have micropore and the quality of micropore how, as undesirable, drive ram can carry out pressure hole, practical, effectively improve the quality of products.The utility model is applicable in PE dividing plate production technology.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the roller drier in the utility model;
Fig. 3 is the structural representation of the paint machine in the utility model;
Fig. 4 is the structural representation of the Defect Detection machine in the utility model;
Wherein, 1 is batch mixer, 2 is mixer, 3 is storage blanking machine, 4 is extruder, 33 is tube connector, 5 is forming machine, 6 is calibrator, 7 is oil pumper, 71 is oil pumping unit, 72 is recovery unit, 8 is roller drier, 81 is front guide roller, 82 is cylinder, 83 is rear guide roller, 84 is condenser coil, 85 is recover, 9 is baking oven, 91 is PE dividing plate guide rail, 92 is tuyere, 10 is paint machine, 101 is coating machine shell, 102 is the first applicator roll, 103 is the second applicator roll, 104 is the first registration roller, 105 is the second registration roller, 106 is retracting device, 11 is Defect Detection machine, 111 is light source, 112 is imageing sensor, 113 is data processing control units, 114 is cylinder, 115 is pressure head, 12 is hauling machine, 13 is winder, 100 is PE dividing plate band.
Detailed description of the invention
Below in conjunction with accompanying drawing, describe the technical solution of the utility model in detail.
As shown in Figure 1, the formation system of the PE dividing plate of band shape of the present utility model, comprise be connected successively batch mixer 1, mixer 2, storage blanking machine 3, extruder 4, forming machine 5, calibrator 6, oil pumper 7, roller drier 8, baking oven 9, paint machine 10, baking oven 9, Defect Detection machine 11, hauling machine 12 and winder 13
Batch mixer 1, for mixing input material, in order to remove the impurity in material, is provided with deimpurity sieve plate in described batch mixer 1;
Mixer 2 comprises the first charging aperture, for throwing in the second charging aperture and first discharging opening of unclassified stores, mixer 2 inside is provided with agitating auger, in order to improve mixing effect, two asymmetrical agitating augers are provided with in described mixer 2, material upwards promotes by two asymmetric spiral rotations, and pivoted arm is revolution motion at a slow speed; Make the material outside spiral, enter stud in various degree, thus reach the continuous renewal diffusion of circle orientation material, two strands of material Zai Xiang center depressions on referred top converge, form the material flow that one is downward, supplement the vacancy of bottom, thus form triple mixed effects of convection circulation, soft mixing speed also can not produce fragile material and destroy, and has better mating reaction to the chemical reaction of material.
The discharging opening of batch mixer 1 is connected with the first charging aperture of mixer 2, and the first discharging opening of mixer 2 is connected with the material inlet of storage blanking machine 3, is provided with rabbling mechanism to make material mix further in storage blanking machine 3.Described storage blanking machine 3 comprises memory cell, enters material unit and material outlet, and material outlet place is provided with valve, and memory cell can by mixed material storing, and when needs blanking, Open valve carries out blanking.Material outlet is connected with the charging aperture of extruder 4 by the tube connector 33 of the such as flexible material of silica gel or rubber, to prevent the uniformity of the vibration influence blanking machine blanking of extruder; And flexible material to the oily adhesiveness specific rigidity material in material to the poor adhesion of oil, the material fluidity in tube connector 33 can not be affected, can not affect product quality.Because the head end of tube connector 33 is connected with material outlet, tail end is connected with the charging aperture of extruder 4, the diameter dimension designed in the middle part of it is greater than the diameter dimension of the charging aperture of material outlet and extruder 4, namely the mid diameter of tube connector 33 connects the diameter being greater than its head and the tail two ends, to alleviate the material speed of service, ensure the uniformity entering the material of extruder 4.Further, the tail end diameter of tube connector 33 is greater than the diameter of its head end, to reduce the inventory entering extruder 4, improves pan feeding uniformity further.
Forming machine 5 comprises two spaced compression roller groups, each compression roller group comprises two compression rollers be arranged side by side, compression roller is provided with rib groove, on PE dividing plate, carry out roll extrusion by compression roller and form the rib preventing electrolyte from precipitating, first group of compression roller group is shaping for First Extrusion, and second group of compression roller group is used for post forming, ensures Forming Quality, in addition compression roller group rear also comprises guide roller, for PE dividing plate positioning and guiding;
Calibrator 6, for detecting PE block board thickness, if its unqualified thickness is fitted, can manually change outlet of extruder thickness; In addition, also can use the adjusting device for adjusting extruder 4 exit thickness that the PLC control device that is connected with calibrator 6 and PLC control device control, PLC control device Direct driver adjusting device changes outlet of extruder thickness.
Described oil pumper 7 comprises the oil pumping unit 71 and recovery unit 72 that are connected, and oil pumping unit comprises the holder being placed with extracting substance; Based on cost and security consideration, extracting substance is trichloro-ethylene, and recovery unit 72 comprises conduit and the accumulator tank with tubes connection, recycles after oil can being derived, cost-saving, avoids material waste.
Described roller drier 8 inside comprises several roller units connected successively, roller unit comprises front guide roller 81, cylinder 82 and rear guide roller 83, cylinder 82 is hollow shape, in cylinder 82, circulation has heat-conducting medium, also comprise the condenser coil 84 be arranged at above roller unit, be provided with gathering sill below roller unit, gathering sill is connected with recover 85; During use by PE dividing plate around on cylinder, the heat-conducting mediums such as the deep fat in cylinder 82 or hot water are heated, then make trichloro-ethylene gasify to rise, after then running into condenser coil 84, liquefaction drops in the gathering sill of below, flow in recover 85 via gathering sill, recover 85 can be accumulator tank or collection box.
Be provided with in described baking oven 9 above and below PE dividing plate guide rail 91, PE dividing plate guide rail 91 and be respectively equipped with several tuyeres 92, tuyere 92 can be arranged by one_to_one corresponding, also can being crisscross arranged, in order to improve drying efficiency, selecting to be crisscross arranged;
Thoroughly dry in order to make, improve dry materials effect, the baking temperature of described roller drier 2 is 80 DEG C, and the baking temperature of baking oven is 100 ~ 110 DEG C.
Described paint machine 10 comprises paint machine shell 101, described paint machine shell 101 left lower is provided with PE dividing plate entrance, its right upper portion is provided with PE baffled outlet, also comprise the first applicator roll 102 of being arranged side by side and between the second applicator roll 103, first applicator roll 102 and the second applicator roll 103, be provided with the gap only holding PE dividing plate and pass through.First applicator roll 102 is connected with corresponding discharging device respectively with the second applicator roll 103, the bottom of the first applicator roll 102 and the second applicator roll 103 is provided with the retracting device 106 of open top, the first registration roller 104 and the second registration roller 105 for positioning PE dividing plate is also provided with in paint machine shell 101, the bottom of the first registration roller 104 and the top of the second registration roller 105 are in same level position with PE dividing plate entrance and PE baffled outlet respectively, the limit, right side of the first registration roller 104 and the limit, left side of the second registration roller 105 are in same upright position with the limit, right side of the first applicator roll 102 and the limit, left side of the second applicator roll 103 respectively.When the PE dividing plate of band shape is by after applicator roll side by side, unnecessary surfactant can flow in retracting device downwards, and making it can recycling, saves surfactant.The diameter setting the first registration roller is less than the diameter of the first applicator roll 1, to make, after PE dividing plate contacts with the first applicator roll 1, flow, and the first registration roller can not hinder it to flow downward in unnecessary surfactant retracting device downwards.Described retracting device is accumulator tank or collection box, and its lower end avris has rounded corners, to reduce Surfactant residue amount when toppling over after recovery, improves yield, cuts the waste.Paint machine outer casing underpart is provided with the opening matched with retracting device, to take out retracting device, surfactant is wherein taken out recycling.
Described Defect Detection machine 11 comprises light source 111, imageing sensor 112, data processing control units 113, frame and cylinder 114, cylinder 114 is connected in frame, pressure head 115 is provided with on front side of described cylinder 114, imageing sensor 112 sends data processing control units 113 to for catching light source 111 through the pattern of PE dividing plate, control cylinder 114 after data processing control units 113 processes aforementioned pattern, cylinder 114 promotes pressure head 115 pairs of PE dividing plates and carries out pressure hole; Utilize Defect Detection machine effectively to detect whether PE dividing plate have micropore and the quality of micropore how, as undesirable, drive ram can carry out pressure hole, effectively improve the quality of products
Described winder 13 comprises rolling support column and is positioned at the wind-up roll at its top, in order to by banded PE baffle collection rolling, so that carrying is transported or deposited.Described winder also comprises drive motors, and described drive motors is connected with wind-up roll.In addition, described winder comprises the adjusting device for regulating PE dividing plate tightness, described adjusting device is connected with wind-up roll, based on cost and use a little consideration flexibly, described adjusting device is hand wheel, such as can manually runner is oppositely or rotate forward the tightness that rolling rotating shaft carries out regulating PE dividing plate volume.Mechanized operation is adopted to increase work efficiency and product quality.
Above-described specific embodiment; the purpose of this utility model, technical scheme and beneficial effect are further described; be understood that; the foregoing is only specific embodiment of the utility model; be not limited to the utility model; all within spirit of the present utility model and principle, any amendment made, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (10)
1. the production system of banded PE dividing plate, it is characterized in that, comprise the batch mixer (1), mixer (2), storage blanking machine (3), extruder (4), forming machine (5), oil pumper (7), roller drier (8), baking oven (9), paint machine (10), baking oven (9), Defect Detection machine (11), hauling machine (12) and the winder (13) that are connected successively
Described storage blanking machine (3) comprises material outlet, and material outlet place is provided with valve, and material outlet is connected with the charging aperture of extruder (4) by the tube connector (33) of flexible material,
Forming machine (5) comprises two spaced compression roller groups, and each compression roller group comprises two compression rollers be arranged side by side, and compression roller is provided with rib groove; Described oil pumper (7) comprises the oil pumping unit (71) and recovery unit (72) that are connected, and oil pumping unit comprises the holder being placed with extracting substance;
Described roller drier (8) inside comprises several roller units connected successively, roller unit comprises front guide roller (81), cylinder (82) and rear guide roller (83), cylinder (82) is hollow shape, in cylinder (82), circulation has heat-conducting medium, also comprise the condenser coil (84) be arranged at above roller unit, be provided with gathering sill below roller unit, gathering sill is connected with recover (85);
Be provided with PE dividing plate guide rail (91) in described baking oven (9), above and below PE dividing plate guide rail (91), be respectively equipped with several tuyeres (92);
Described paint machine (10) comprises paint machine shell (101), described paint machine shell (101) left lower is provided with PE dividing plate entrance, its right upper portion is provided with PE baffled outlet, also comprise the first applicator roll (102) and the second applicator roll (103) that are arranged side by side, the gap only holding PE dividing plate and pass through is provided with between first applicator roll (102) and the second applicator roll (103), first applicator roll (102) is connected with corresponding discharging device respectively with the second applicator roll (103), the bottom of the first applicator roll (102) and the second applicator roll (103) is provided with the retracting device (106) of open top, the first registration roller (104) for positioning PE dividing plate and the second registration roller (105) is also provided with in paint machine shell (101), the bottom of the first registration roller (104) and the top of the second registration roller (105) are in same level position with PE dividing plate entrance and PE baffled outlet respectively, the limit, right side of the first registration roller (104) and the limit, left side of the second registration roller (105) are in same upright position with the limit, right side of the first applicator roll (102) and the limit, left side of the second applicator roll (103) respectively,
Described Defect Detection machine (11) comprises light source (111), imageing sensor (112), data processing control units (113), frame and cylinder (114), cylinder (114) is connected in frame, described cylinder (114) front side is provided with pressure head (115), imageing sensor (112) sends data processing control units (113) to for catching light source (111) through the pattern of PE dividing plate, after data processing control units (113) processes aforementioned pattern, cylinder (114) is controlled, cylinder (114) promotes pressure head (115) and carries out pressure hole to PE dividing plate,
Described winder (13) comprises rolling support column and is positioned at the wind-up roll at its top.
2. the production system of banded PE dividing plate as claimed in claim 1, is characterized in that, is provided with the calibrator (6) for detecting PE block board thickness between described forming machine (5) and oil pumper (7).
3. the production system of banded PE dividing plate as claimed in claim 2, is characterized in that, described calibrator (6) is connected with PLC control device, and PLC control device also comprises the adjusting device for adjusting extruder (4) exit thickness.
4. the production system of banded PE dividing plate as claimed in claim 1, is characterized in that, described flexible material is silica gel or rubber.
5. the production system of banded PE dividing plate as claimed in claim 1, is characterized in that, described forming machine (5) also comprises guide roller, and guide roller is positioned at two compression roller rears.
6. the production system of banded PE dividing plate as claimed in claim 1, is characterized in that, described recovery unit comprises conduit and the accumulator tank with tubes connection.
7. the production system of banded PE dividing plate as claimed in claim 1, is characterized in that, the tuyere above described PE dividing plate guide rail and the tuyere of below are crisscross arranged.
8. the production system of banded PE dividing plate as claimed in claim 1, is characterized in that, described recover is accumulator tank or collection box.
9. the production system of banded PE dividing plate as claimed in claim 1, it is characterized in that, described winder also comprises drive motors, and described drive motors is connected with wind-up roll.
10. the production system of banded PE dividing plate as claimed in claim 1, is characterized in that, described winder also comprises the adjusting device for regulating PE dividing plate tightness, and described adjusting device is connected with wind-up roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420846571.2U CN204414616U (en) | 2014-12-26 | 2014-12-26 | The production system of banded PE dividing plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420846571.2U CN204414616U (en) | 2014-12-26 | 2014-12-26 | The production system of banded PE dividing plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204414616U true CN204414616U (en) | 2015-06-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420846571.2U Expired - Fee Related CN204414616U (en) | 2014-12-26 | 2014-12-26 | The production system of banded PE dividing plate |
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| CN (1) | CN204414616U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106426971A (en) * | 2016-11-25 | 2017-02-22 | 东莞市欣瑞机械制造有限公司 | Full-automatic plastic plate manufacturing forming device |
-
2014
- 2014-12-26 CN CN201420846571.2U patent/CN204414616U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106426971A (en) * | 2016-11-25 | 2017-02-22 | 东莞市欣瑞机械制造有限公司 | Full-automatic plastic plate manufacturing forming device |
| CN106426971B (en) * | 2016-11-25 | 2019-03-26 | 东莞市欣瑞机械制造有限公司 | A kind of full-automatic making sheet molding equipment of plastic cement |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150624 Termination date: 20191226 |
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| CF01 | Termination of patent right due to non-payment of annual fee |