CN204414281U - A kind of automation rolling balling device - Google Patents

A kind of automation rolling balling device Download PDF

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Publication number
CN204414281U
CN204414281U CN201520071722.6U CN201520071722U CN204414281U CN 204414281 U CN204414281 U CN 204414281U CN 201520071722 U CN201520071722 U CN 201520071722U CN 204414281 U CN204414281 U CN 204414281U
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China
Prior art keywords
tremie pipe
electric
filler bin
unit
rolling balling
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Application number
CN201520071722.6U
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Chinese (zh)
Inventor
许兴康
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Chemco Advance Material (suzhou) Co Ltd
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Chemco Advance Material (suzhou) Co Ltd
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Abstract

The utility model discloses a kind of automation rolling balling device, be made up of Rollig nodulizer, filler bin, agitating unit, hose adapter, tremie pipe, electric and magnetic oscillation feeder unit, sieve, air atomizing unit, magnetic valve and electrical control cubicles, wherein contain ceramic powder in filler bin, agitating unit stretches in filler bin, integrally tremie pipe is connected by hose adapter at the bottom of filler bin, the contact of tremie pipe bottom side is provided with electric and magnetic oscillation feeder unit, and the end of tremie pipe arranges towards the sieve of Rollig nodulizer inner chamber; Air atomizing unit external compressed air and water source the break-make of being sprayed from spray gun to Rollig nodulizer inner chamber by solenoid control, above-mentioned magnetic valve, electric and magnetic oscillation feeder unit all drive and are connected to electric cabinet.This automatic rolling balling head of application the utility model, the auto feed of manual operation flow process can be imitated, automatic water jetting realizes automated production, the fluctuation of product with stable quality, sphere diameter is less, and can realize the production load of people's multimachine, greatly reduces labor strength.

Description

A kind of automation rolling balling device
Technical field
The utility model relates to a kind of ceramic particle production equipment, particularly relates to a kind of structural design of superhigh temperature aerosolization nozzle.
Background technology
Rolling shaping is the main moulding process of current domestic ceramic fine bead.Present most of factory still adopts an artificial people one machine operation, and product quality depends on sense of responsibility and the Experiences and Skills of operative to a great extent, time-consumingly takes a lot of work, and production inefficiency, quality fluctuation are larger.
Utility model content
In view of the deficiency that above-mentioned prior art exists, the purpose of this utility model proposes a kind of automation rolling balling device, solves the automated production problem of ceramic microparticle.
Above-mentioned purpose of the present utility model, to be achieved by the following technical programs: a kind of automation rolling balling device, it is characterized in that: described rolling balling device is by Rollig nodulizer, filler bin, agitating unit, hose adapter, tremie pipe, electric and magnetic oscillation feeder unit, sieve, air atomizing unit, magnetic valve and electrical control cubicles are formed, wherein contain ceramic powder in filler bin, agitating unit stretches in filler bin, integrally tremie pipe is connected by hose adapter at the bottom of filler bin, the contact of tremie pipe bottom side is provided with electric and magnetic oscillation feeder unit, the end of tremie pipe arranges towards the sieve of Rollig nodulizer inner chamber, air atomizing unit external compressed air and water source the break-make of being sprayed from spray gun to Rollig nodulizer inner chamber by solenoid control, described magnetic valve, electric and magnetic oscillation feeder unit all drive and are connected to electric cabinet.
Further, in described electrical control cubicles, be provided with the economic benefits and social benefits time relay, and correspondence is equipped with setting electric and magnetic oscillation feeder unit and the input of magnetic valve start-stop time and automatic transmission change-over switch.
Further, described sieve is the end that alternate form is secured to tremie pipe, and described rolling balling device changes the outfit the sieve of various particle diameter fineness.
Further, the sidewall of described Rollig nodulizer is provided with the peep hole for monitoring spin process.
This automatic rolling balling head of application the utility model, compare to traditional handicraft and there is following significant advantage: imitate manual operation flow process, automated production is realized according to the means that technique employing auto feed, automatic water jetting combine, the fluctuation of product with stable quality, sphere diameter is less, and significantly can save manpower, realize the production load of people's multimachine, greatly reduce labor strength.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model automation rolling balling device.
Detailed description of the invention
Below just accompanying drawing in conjunction with the embodiments, is described in further detail detailed description of the invention of the present utility model, is easier to understand, grasp to make technical solutions of the utility model.
The utility model breaks through the limitation of conventional art, and innovation proposes a kind of automation rolling balling device, solves the automated production problem of ceramic microparticle, significantly can reduce the labour intensity of workman.
As shown in Figure 1, this kind of automation rolling balling device, is made up of components such as Rollig nodulizer 1, filler bin 2, agitating unit 3, hose adapter 4, tremie pipe 5, electric and magnetic oscillation feeder unit 6, sieve 7, air atomizing unit, magnetic valve 9 and electrical control cubicles 10.From the structure of refinement, wherein contain the ceramic powder (blank powder) of rolling balling in filler bin 2, agitating unit 3 stretches in filler bin and stirs in real time, avoids the powder agglomeration because causing by random packing under gravity pressure, improves free-running property, the smooth and easy feed of blank powder; Filler bin 2 bottom opening also connects tremie pipe 5 by hose adapter 4 one, the contact of tremie pipe 5 bottom side is provided with electric and magnetic oscillation feeder unit 6, and blank powder is even, smooth, speed controllably flows towards Rollig nodulizer to coordinate the tremie pipe had a down dip to make by the vibration of transmitting certain frequency.The end of tremie pipe 5 arranges towards the sieve 7 of Rollig nodulizer inner chamber, screens the blank powder fineness of rolling balling further, screens out the impurity not meeting rolling balling, can promote balling-up circularity and the homogeneity of product of Rollig nodulizer discharging with this.Air atomizing unit external compressed air A and water source B the break-make of being sprayed from spray gun 8 to Rollig nodulizer inner chamber by solenoid control, and magnetic valve 9, electric and magnetic oscillation feeder unit 6 all drive and are connected to electric cabinet 10.
More the scheme of refinement is: be provided with the economic benefits and social benefits time relay in electrical control cubicles, and correspondence is equipped with setting electric and magnetic oscillation feeder unit and the input of magnetic valve start-stop time and automatic transmission change-over switch.
In addition, sieve as alternate form is secured to the end of tremie pipe, rolling balling device can be selected the sieve of suitable various particle diameter fineness according to technological requirement and balling-up particle diameter and change the outfit.The sidewall of Rollig nodulizer is provided with the peep hole (mark) for monitoring spin process.
Creating conception of the present utility model is understood further again from production technology aspect, when this kind of automation rolling balling is installed on actual production step by step:
I, in filler bin, ceramic powder is filled it up with;
II, in Rollig nodulizer, a certain amount of ceramic blank seed is added;
III, by the water spray start-stop time of input artificial setting air atomization unit and the reinforced start-stop time of electric and magnetic oscillation feeder unit, the economic benefits and social benefits time relay is all had to control;
IV, start up system tentatively operates and observes the effect of rolling balling, to be fed stable with aerosolization after switches electrical control cubicles to automatic transmission, whole rolling balling device imitates manual operation, and interval is sprayed, added powder, cycle operation like this,
V, along with product in Rollig nodulizer increases gradually, every the start-stop time that adjustment was fed in raw material and sprayed half an hour, cycle operation again, until product rolling increases to required size, shuts down feeding.
Visible in sum, this automatic rolling balling head of application the utility model, compare to traditional handicraft and there is following significant advantage: imitate manual operation flow process, automated production is realized according to the means that technique employing auto feed, automatic water jetting combine, the fluctuation of product with stable quality, sphere diameter is less, and significantly can save manpower, realize the production load of people's multimachine, greatly reduce labor strength.
In addition to the implementation, the utility model can also have other embodiment.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop within the utility model scope required for protection.

Claims (4)

1. an automation rolling balling device, it is characterized in that: described rolling balling device is made up of Rollig nodulizer, filler bin, agitating unit, hose adapter, tremie pipe, electric and magnetic oscillation feeder unit, sieve, air atomizing unit, magnetic valve and electrical control cubicles, wherein contain ceramic powder in filler bin, agitating unit stretches in filler bin, integrally tremie pipe is connected by hose adapter at the bottom of filler bin, the contact of tremie pipe bottom side is provided with electric and magnetic oscillation feeder unit, and the end of tremie pipe arranges towards the sieve of Rollig nodulizer inner chamber; Air atomizing unit external compressed air and water source the break-make of being sprayed from spray gun to Rollig nodulizer inner chamber by solenoid control, described magnetic valve, electric and magnetic oscillation feeder unit all drive and are connected to electric cabinet.
2. automation rolling balling device according to claim 1, is characterized in that: be provided with the economic benefits and social benefits time relay in described electrical control cubicles, and correspondence is equipped with setting electric and magnetic oscillation feeder unit and the input of magnetic valve start-stop time and automatic transmission change-over switch.
3. automation rolling balling device according to claim 1, is characterized in that: described sieve is the end that alternate form is secured to tremie pipe, and described rolling balling device changes the outfit the sieve of various particle diameter fineness.
4. automation rolling balling device according to claim 1, is characterized in that: the sidewall of described Rollig nodulizer is provided with the peep hole for monitoring spin process.
CN201520071722.6U 2015-02-02 2015-02-02 A kind of automation rolling balling device Active CN204414281U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520071722.6U CN204414281U (en) 2015-02-02 2015-02-02 A kind of automation rolling balling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520071722.6U CN204414281U (en) 2015-02-02 2015-02-02 A kind of automation rolling balling device

Publications (1)

Publication Number Publication Date
CN204414281U true CN204414281U (en) 2015-06-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104589460A (en) * 2015-02-02 2015-05-06 苏州化联高新陶瓷材料有限公司 Automatic roll-balling device
CN107116663A (en) * 2017-06-05 2017-09-01 湖北冠泰建材有限公司 A kind of process for producing artificial stone

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104589460A (en) * 2015-02-02 2015-05-06 苏州化联高新陶瓷材料有限公司 Automatic roll-balling device
CN107116663A (en) * 2017-06-05 2017-09-01 湖北冠泰建材有限公司 A kind of process for producing artificial stone
CN107116663B (en) * 2017-06-05 2019-10-18 湖北冠泰建材有限公司 A kind of process for producing artificial stone

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