CN204413396U - A kind of heavy duty disc part flank of tooth cutting processing equipment - Google Patents
A kind of heavy duty disc part flank of tooth cutting processing equipment Download PDFInfo
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- CN204413396U CN204413396U CN201420732000.6U CN201420732000U CN204413396U CN 204413396 U CN204413396 U CN 204413396U CN 201420732000 U CN201420732000 U CN 201420732000U CN 204413396 U CN204413396 U CN 204413396U
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Abstract
The utility model embodiment discloses a kind of heavy duty disc part flank of tooth cutting processing equipment, relates to field of mechanical technique.Described in this device, equipment comprises: workpiece, revolution axle bed, at least one bolt, pivoted arm, screw, spring washer, electric machine support, flat key, half a coupler, reduction box, synchronous cog belt, spring; Workbench, nut, laser group, auxiliary support wheel, sucker stand, sucker axle, magnechuck, driving wheels, alignment pin group, supplemental support wheel carrier, belt pulley, motor.The utility model solves prior art and rotates cutting manufacture large gear by workpiece, and the rotating torque caused is large, the power of efficiency is large, and the technical problem that the operating efficiency caused thus is lower, improve the manufacture efficiency of large gear.
Description
Technical field
The utility model relates to field of mechanical technique, particularly relates to a kind of heavy duty disc part flank of tooth cutting processing equipment.
Background technology
Along with the quickening of the industrialization rhythm of modern society, people propose more and more higher requirement to plant equipment.The special processing technologies such as plasma, electron beam, laser merge the compound advanced manufacturing technology of the subjects such as light, mechanical, electrical, materials processing and detection, belong to the focus that the outer scientific and technological circle of Present Domestic and industrial circle are paid close attention to jointly.Wherein the development of laser processing technology is very fast, the scope of its application is also increasingly extensive, thus laser has the good reputation of " the common manufacturing process of future manufacturing systems ", " omnipotent machining tool ", it combines with modern cnc technology the high-efficient automatic process equipment formed, the technical bottleneck that many classical production process cannot realize can be broken through, become the trend of processing and manufacturing industry development from now on.
In middle-size and small-size plant equipment, the diameter of disk part by performing used is not generally very large, the processing mode such as turnery processing, Milling Process can be adopted to process, machine tool can complete.If the diameter of part is comparatively large, Large circular disk-like accessory as used in large ship crane, diameter can reach (3 ~ 5) m sometimes, and this just needs with some comparatively large-scale lathes, or the process equipment of design specialized is processed it.Therefore, for the part of this type, the process equipment needing to develop a kind of simple, efficient, convenient operation is to complete the processing tasks of some curved surfaces such as the circumference of part and profile of tooth.For the large gear that existing large ship uses, because its volume is large, weight large, travelling workpiece is comparatively difficult, and most equipment is all that workpiece rotation is cut, and the rotating torque therefore needed is large, and the power of consumption is large, inefficiency.
Summary of the invention
For the problems referred to above, the utility model embodiment provides a kind of heavy duty disc part flank of tooth cutting processing equipment, be intended to solve prior art and rotate cutting manufacture large gear by workpiece, the rotating torque caused is large, the power of efficiency is large, and the technical problem that the operating efficiency caused thus is lower.
For achieving the above object, the utility model embodiment comprises: workpiece, revolution axle bed, at least one bolt, pivoted arm, screw, spring washer, electric machine support, flat key, half a coupler, reduction box, synchronous cog belt, spring, workbench, nut, laser group, auxiliary support wheel, sucker stand, sucker axle, magnechuck, driving wheels, alignment pin group, supplemental support wheel carrier, belt pulley, motor; Described workpiece is fixed structure and described workpiece centre region is designed for through-hole structure; The center of described workpiece is provided with rotating arm supporting base; The first end of described pivoted arm is connected with described rotating arm supporting base; Second end of described pivoted arm with described laser group be installed be connected; Described rotating arm supporting base is provided with described revolution axle bed; Described pivoted arm is connected with described motor, and according to the drive of the described motor Movement around described workpiece; Described revolution axle bed is connected with the first bolt; Described revolution axle bed is fixedly connected with the first end of described pivoted arm by described first bolt; First flat key is connected with described half a coupler; Described half a coupler is connected with the second bolt; The first end of the syndeton of described first flat key, described half a coupler and described second bolt composition is connected with described electric machine support; Described cog belt is connected with described reduction box; Described reduction box is positioned at the second end of the syndeton of described first flat key, described half a coupler and described second bolt composition; Described laser group is positioned at the inner side of described workbench; Described workbench is provided with screw; The structure that described auxiliary support wheel forms for supporting described workbench and described pivoted arm group; Described sucker stand bends with described sucker axle and is connected; Described sucker axle is connected with described magnechuck; Described spring washer is positioned at the junction of described screw and bolt; Described driving wheels are positioned at the opposite side of described reduction box; Described alignment pin group and described driving wheels be arranged in parallel and are connected to body construction; Described supplemental support wheel carrier and described auxiliary support wheel are connected by screw; Described belt pulley is connected with described flat key; Described half a coupler is connected with described motor.
Further, described revolution runner supports on the workpiece with rubber face; Described rubber face is used for dynamic pivoted arm described in described revolution driven by rotating wheel is rolled on the workpiece.
Further, described pivoted arm is detachable splicing construction; Described detachable splicing construction is used for the workpiece adjustment arm length according to different-diameter.
Further, the rotating torque of described motor can overcome the moment of rolling friction produced between revolution runner and workpiece.
Further, described pivoted arm is positioned by affiliated alignment pin after rotating predetermined angle to given cut position; Described workpiece calibration before Laser cutting, and bored locating hole.
Further, described cut workpiece thickness is 60 ~ 80mm.
Further, described pivoted arm is provided with can at the numerical control table, NC table of x-y to motion, and laser cutting head is installed on the table, by the motion of programming Control laser head, uses driving stepper motor working table movement, thus can cut out the flank of tooth.
Compared with existing cutting processing equipment, the utility model embodiment provides a kind of heavy duty disc part flank of tooth cutting processing equipment, pass through workpiece, revolution axle bed, at least one bolt, pivoted arm, screw, spring washer, electric machine support, flat key, half a coupler, reduction box, synchronous cog belt, spring, workbench, nut, laser group, auxiliary support wheel, sucker stand, sucker axle, magnechuck, drive wheels, alignment pin group, supplemental support wheel carrier, belt pulley, the structural design of motor, solve prior art and rotate cutting manufacture large gear by workpiece, the rotating torque caused is large, the power of efficiency is large, and the technical problem that the operating efficiency caused thus is lower, improve the manufacture efficiency of large gear.
Accompanying drawing explanation
Fig. 1 is the pivoted arm left side structure schematic diagram of the utility model process equipment;
Fig. 2 is the pivoted arm right side structure schematic diagram of the utility model process equipment;
Fig. 3 is the side view of the utility model process equipment entirety;
Fig. 4 is that middle A is to partial structurtes schematic diagram;
Fig. 5 is the top view of the utility model process equipment entirety
Fig. 6 is the calibration schematic diagram of a kind of workpiece that the utility model embodiment provides;
Fig. 7 is workflow schematic diagram of the present utility model.
In figure: 1, turn round axle bed; 2, hexagon-headed bolt; 3, felt; 4, pivoted arm; 5, hexagon socket cap head screw; 6, spring washer; 7, electric machine support; 8, flat key; 9, half a coupler 1; 10, turret head articulation hole bolt; 11, flat key; 12, reduction box; 13, synchronous cog belt; 14, hexagon socket cap head screw; 15, spring washer; 16, cylindroid helical-coil compression spring; 17, workbench; 18, hex nut; 19, soket head cap screw; 20, hexagon socket cap head screw; 21, laser group; 22, auxiliary support wheel; 23, sucker stand; 24, sucker axle; 25, magnechuck; 26, hexagon socket cap head screw; 27, normal type single coil spring lock washer; 28, hexagon socket cap head screw; 29, wheels are driven; 30, normal type single coil spring lock washer; 31, hexagon socket cap head screw; 32, alignment pin group; 33,1 type hex nut; 34, hexagon-headed bolt; 35, normal type single coil spring lock washer; 36, supplemental support wheel carrier; 37, hexagon socket cap head screw; 38, fot screw; 39, hex nut; 40, belt pulley 1; 41, plain edition flat key; 42, belt pulley; 43, plain edition flat key; 44, half a coupler 2; 45, hex nut, 46, motor.
Detailed description of the invention
Before being described further the technical scheme described in the utility model embodiment, be necessary to be explained the general design idea of the utility model embodiment.Should be appreciated that the utility model embodiment is mainly the design that background is carried out with Gear Processing, any mentality of designing following the utility model embodiment technical scheme all should within the protection domain of present specification.The general design idea of the utility model embodiment mainly comprises following content:
1) locate; In order to ensure that in process, pivoted arm and workpiece do not relatively rotate, need to arrange mechanical stop limiter between pivoted arm and workpiece, and accurate calibration location will be carried out to calibration.Consider that pivoted arm is heavier, promote pivoted arm by people more difficult, this equipment adopts the switch control rule motor of hand-held remote control unit, and motor can be made to realize crawl and rotate continuously, when operator estimates after alignment pin aligns with locating hole, more manual insertion by alignment pin in the locating hole of workpiece realizes location.Pin is extracted after going out the flank of tooth of a tooth by laser cutting, and then pivoted arm turns over an angle more continuously, repeats aforesaid operations and carry out second tooth Profile Machining location, until complete whole tooth Profile Machining circumferentially during location.
2) cut; X-y numerical control table, NC table is set, is controlled longitudinal direction and the traverse feed of laser head by numerical control program, complete the processing of gear teeth face.What adopt in equipment is the mode of Laser cutting, so do not produce cutting force, does not need too large power of motor to realize feed motion.
3) pivoted arm rotates; Because pivoted arm is longer, larger torque is born in order to reduce pivoted arm root, equipment is provided with revolution runner in order to supporting rotary arm in the front end of pivoted arm, simultaneously, revolution runner is supported on workpiece with rubber face, and concerning the rotation of pivoted arm, the rotating torque of motor should be able to overcome the moment that rolling friction produces, so, do not require that motor has larger rotating torque.
By adopting the design of above-mentioned laser cutting, roller, make the power of the required motor of equipment little, adopt manual installation dismounting alignment pin and remote control crawl to rotate the mode of operation of pivoted arm, make simple to operate, whole scheme is reasonable, makes the structure of equipment simply and easily realizes.
Below in conjunction with accompanying drawing, the utility model embodiment is described further.
As shown in Figure 1-2, a kind of heavy duty disc part flank of tooth cutting processing equipment that Fig. 1-2 provides for the utility model embodiment, described equipment comprises: workpiece, revolution axle bed, at least one bolt, pivoted arm, screw, spring washer, electric machine support, flat key, half a coupler, reduction box, synchronous cog belt, spring, workbench, nut, laser group, auxiliary support wheel, sucker stand, sucker axle, magnechuck, driving wheels, alignment pin group, supplemental support wheel carrier, belt pulley, motor; Described workpiece is fixed structure and described workpiece centre region is designed for through-hole structure; The center of described workpiece is provided with rotating arm supporting base; The first end of described pivoted arm is connected with described rotating arm supporting base; Second end of described pivoted arm with described laser group be installed be connected; Described rotating arm supporting base is provided with described revolution axle bed; Described pivoted arm is connected with described motor, and according to the drive of the described motor Movement around described workpiece; Described revolution axle bed is connected with the first bolt; Described revolution axle bed is fixedly connected with the first end of described pivoted arm by described first bolt; First flat key is connected with described half a coupler; Described half a coupler is connected with the second bolt; The first end of the syndeton of described first flat key, described half a coupler and described second bolt composition is connected with described electric machine support; Described cog belt is connected with described reduction box; Described reduction box is positioned at the second end of the syndeton of described first flat key, described half a coupler and described second bolt composition; Described laser group is positioned at the inner side of described workbench; Described workbench is provided with screw; The structure that described auxiliary support wheel forms for supporting described workbench and described pivoted arm group; Described sucker stand bends with described sucker axle and is connected; Described sucker axle is connected with described magnechuck; Described spring washer is positioned at the junction of described screw and bolt; Described driving wheels are positioned at the opposite side of described reduction box; Described alignment pin group and described driving wheels be arranged in parallel and are connected to body construction; Described supplemental support wheel carrier and described auxiliary support wheel are connected by screw; Described belt pulley is connected with described flat key; Described half a coupler is connected with described motor.
Compared with existing cutting processing equipment, the utility model embodiment provides a kind of heavy duty disc part flank of tooth cutting processing equipment, pass through workpiece, revolution axle bed, at least one bolt, pivoted arm, screw, spring washer, electric machine support, flat key, half a coupler, reduction box, synchronous cog belt, spring, workbench, nut, laser group, auxiliary support wheel, sucker stand, sucker axle, magnechuck, drive wheels, alignment pin group, supplemental support wheel carrier, belt pulley, the structural design of motor, solve prior art and rotate cutting manufacture large gear by workpiece, the rotating torque caused is large, the power of efficiency is large, and the technical problem that the operating efficiency caused thus is lower, improve the manufacture efficiency of large gear.
Improve further as the utility model embodiment, described revolution runner supports on the workpiece with rubber face; Described rubber face is used for dynamic pivoted arm described in described revolution runner band is rolled on the workpiece.
Improve further as the utility model embodiment, described pivoted arm is detachable splicing construction; Described detachable splicing construction is used for the workpiece adjustment arm length according to different-diameter.
Improve further as the utility model embodiment, the rotating torque of described motor can overcome the moment of rolling friction generation.
Improve further as the utility model embodiment, described pivoted arm is positioned by affiliated alignment pin after rotating predetermined angle to given cut position; Described workpiece calibration before Laser cutting, and bored locating hole.
Improve further as the utility model embodiment, described cut workpiece thickness is about 60 ~ 80mm.
Improve further as the utility model embodiment, described pivoted arm is provided with can at the numerical control table, NC table of x-y to motion, and laser cutting head is installed on the table, by the motion of programming Control laser head, use driving stepper motor working table movement, thus can the flank of tooth be cut out.
Alternatively, in a kind of optional embodiment, please refer to Fig. 5, a kind of workpiece calibration schematic diagram that Fig. 5 provides for the present embodiment, what Fig. 5 showed is processed workpiece, and be an annulus, annulus has carried out calibration, is equipped with the locating hole of accurate calibration above.Workpiece circle Ring current distribution has cement platform, and cement platform plane requires maintenance level, by fot screw firm banking in cement platform, bearing and rotating shaft is housed in base.Workpiece to be machined is placed in the cement platform of certain altitude, the centre of gyration place work piece being workpiece with the center of cement platform, measure with tape measure, adjust the position of workpiece, the geometric center of workpiece is overlapped with the geometric center of bearing, workpiece is supported by jack, within one week, has 8 jack to be lifted by workpiece around annulus.With level meter tester test piece whether level, by regulating jack that workpiece is adjusted to level, install pivoted arm, pivoted arm is vertical with base shaft, so pivoted arm is parallel with workpiece.
By reference to the accompanying drawings the utility model embodiment is exemplarily described above; obvious the utility model embodiment specific implementation is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method is conceived and technical scheme is carried out of the utility model embodiment; or the design of the utility model embodiment and technical scheme directly applied to other occasion, all within the protection domain of the utility model embodiment without to improve.
Claims (7)
1. a heavy duty disc part flank of tooth cutting processing equipment, it is characterized in that, described equipment comprises: workpiece, revolution axle bed, at least one bolt, pivoted arm, screw, spring washer, electric machine support, flat key, half a coupler, reduction box, synchronous cog belt, spring, workbench, nut, laser group, auxiliary support wheel, sucker stand, sucker axle, magnechuck, driving wheels, alignment pin group, supplemental support wheel carrier, belt pulley, motor; Described workpiece is fixed structure and described workpiece centre region is designed for through-hole structure; The center of described workpiece is provided with rotating arm supporting base; The first end of described pivoted arm is connected with described rotating arm supporting base; Second end of described pivoted arm is connected with the workbench being provided with described laser group; Described rotating arm supporting base is provided with described revolution axle bed; Described pivoted arm is connected with described motor, and is rotated around the center of described workpiece by the drive of described motor; Described revolution axle bed is connected with the first bolt; Described revolution axle bed is fixedly connected with the first end of described pivoted arm by described first bolt; First flat key is connected with described half a coupler; Described half a coupler is connected with the second bolt; The first end of the syndeton of described first flat key, described half a coupler and described second bolt composition is connected with described electric machine support; Described cog belt is connected with described reduction box; Described reduction box is positioned at the second end of the syndeton of described first flat key, described half a coupler and described second bolt composition; Described laser group is positioned at the inner side of described workbench; Described workbench is provided with screw; The structure that described auxiliary support wheel forms for supporting described workbench and described pivoted arm group; Described sucker stand bends with described sucker axle and is connected; Described sucker axle is connected with described magnechuck; Described spring washer is positioned at the junction of described screw and bolt; Described driving wheels are positioned at the opposite side of described reduction box; Described alignment pin group and described driving wheels be arranged in parallel and are connected to body construction; Described supplemental support wheel carrier and described auxiliary support wheel are connected by screw; Described belt pulley is connected with described flat key; Described half a coupler is connected with described motor.
2. a kind of heavy duty disc part flank of tooth cutting processing equipment according to claim 1, is characterized in that, described revolution runner supports on the workpiece with rubber face; Described rubber face is used for pivoted arm described in described revolution driven by rotating wheel is rolled on the workpiece.
3. a kind of heavy duty disc part flank of tooth cutting processing equipment according to claim 2, it is characterized in that, described pivoted arm is detachable splicing construction; Described detachable splicing construction is used for the workpiece adjustment arm length according to different-diameter.
4. a kind of heavy duty disc part flank of tooth cutting processing equipment according to claim 3, is characterized in that, the rotating torque of described motor can overcome the moment of rolling friction produced between revolution runner and workpiece.
5. a kind of heavy duty disc part flank of tooth cutting processing equipment according to claim 4, is characterized in that, described pivoted arm is positioned by affiliated alignment pin after rotating predetermined angle to given cut position; Described workpiece calibration before Laser cutting, and bored locating hole.
6. a kind of heavy duty disc part flank of tooth cutting processing equipment according to claim 5, it is characterized in that, described cut workpiece thickness is 60 ~ 80mm.
7. a kind of heavy duty disc part flank of tooth cutting processing equipment according to claim 6, it is characterized in that, described pivoted arm is provided with can at the numerical control table, NC table of x-y to motion, laser cutting head is installed on the table, by the motion of programming Control laser head, use driving stepper motor working table movement, thus can the flank of tooth be cut out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420732000.6U CN204413396U (en) | 2014-11-26 | 2014-11-26 | A kind of heavy duty disc part flank of tooth cutting processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420732000.6U CN204413396U (en) | 2014-11-26 | 2014-11-26 | A kind of heavy duty disc part flank of tooth cutting processing equipment |
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| CN204413396U true CN204413396U (en) | 2015-06-24 |
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| CN201420732000.6U Expired - Fee Related CN204413396U (en) | 2014-11-26 | 2014-11-26 | A kind of heavy duty disc part flank of tooth cutting processing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384725A (en) * | 2014-11-26 | 2015-03-04 | 韦湘宜 | Cutting processing device for tooth surface of large disc part |
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- 2014-11-26 CN CN201420732000.6U patent/CN204413396U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384725A (en) * | 2014-11-26 | 2015-03-04 | 韦湘宜 | Cutting processing device for tooth surface of large disc part |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150624 Termination date: 20151126 |