CN204412240U - The dynamic continuous production device of a kind of sizing finished product - Google Patents
The dynamic continuous production device of a kind of sizing finished product Download PDFInfo
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- CN204412240U CN204412240U CN201420761583.5U CN201420761583U CN204412240U CN 204412240 U CN204412240 U CN 204412240U CN 201420761583 U CN201420761583 U CN 201420761583U CN 204412240 U CN204412240 U CN 204412240U
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Abstract
The utility model discloses a kind of dynamic continuous production device of dynamic continuous production device sizing of the present utility model finished product of sizing finished product, under the two shaft of agitator adopts the effect of two point supporting, adopt the charging of single tube pre-mixed feeds device intermittent vacuum, adopt piston vacuum packaging device simultaneously, make the charging of material and discharging can avoid contacting with air, avoid water, vapour on the impact of material; In conjunction with the draw ratio controlling reactor, thus achieve chemical industry sizing finished product dynamic continuous seepage under vacuum, be particularly useful for the production to the sizing chemical industry finished product of air, water vapor sensitive such as silicone adhesive, further by the improvement to agitator, the selection of reactor draw ratio, make and also material reaction more thoroughly, evenly.The utility model can be used for the production of chemical industry sizing finished product.
Description
Technical field
The utility model relates to a kind of chemical industry equipment, particularly, is a kind of dynamic continuous production device of sizing finished product.
Background technology
Chemical field, the generative process of a lot of viscous material, as the preparation of adhesive etc., substantially all will through batch mixing, stirring, react, homogenize, the process such as discharging.And for the material of some water, vapour sensitivity, owing to needing to avoid contacting with air in production process, in production technology used at present, substep carries out often, the preparation of such as silicone adhesive, all first by after the batch mixings of weighing in charging basket such as base-material, colorant, agent material, again mixed material is added reactor, vacuumize, stirring reaction, after question response is complete, discharging.What adopt is batch production mode, complex operation, consuming time.And each upgrading products, when especially adding the colorant of different colours, need to clean charging basket, wasted work consuming time.And in circular flow, material contacts with air sometimes and produces skinning, affects product quality; Meanwhile, remain sizing material at material cylinder bottom and cause loss large, improve production cost.
Utility model content
For above-mentioned defect, the utility model is the dynamic continuous production device providing a kind of viscous material; Can enhance productivity, ensure product quality, reduce production cost.
Technical scheme provided by the utility model is, the dynamic continuous production device of a kind of sizing finished product, comprises support, support is provided with reactor, and reactor top is connected with feed arrangement, is provided with agitator in reactor, the madial wall of reactor is provided with scraper, and reactor bottom is connected with packaging device; This process units also has vacuum extractor, vacuumizes whole device; Described reactor is cylindrical, its draw ratio >=5; Described agitator has two parallel shafts, and two shafts adopt two point supporting; Described feed arrangement is a single tube pre-mixed feeds device; Described packaging device comprises metering cylinder, metering cylinder upper end is connected with reactor discharging opening by pneumatic T-shaped tee ball valve, is provided with a piston in metering cylinder, and piston is connected with an oil cylinder.
Single tube pre-mixed feeds device of the present utility model, side is provided with some charging apertures, each material enters single tube pre-mixed feeds device by charging aperture under metering cylinder effect, under adding the structure of agitator two shaft employing two point supporting, overcome the drawback that conventional twin screw charging must be continuous feed, make pan feeding formula rate more accurate; During further replacing formula, easy to clean, needs the material of at substantial to clean unlike twin-screw charging, and unavoidably has material to remain on screw rod, affects product quality.Especially to the more sensitive material such as water, gas.
Simultaneously packaging device is vacuumized metering cylinder by piston, makes material enter metering cylinder under gravity, avoids material and contact with air, while accurate measurement and energy consumption is less.
Augmenting response still draw ratio, namely such material reacts complete on reactor top, then mixes further in bottom, gradually discharging, ensures carrying out continuously of whole process.
By the combination of above-mentioned design, achieve in the dynamically generation continuously under vacuum of sizing finished product.
Preferably, described reactor also has cooling water circulating device, is convenient to lower the temperature to material.
Preferably, the draw ratio of described reactor is 6.
Preferably, described agitator is planetary stirrer; Shaft misplaces 90 ° successively from top to bottom and is provided with some blades, and described blade 45 ° is tilted to down, and two shafts to press close to the blade of side overlapping mutually.Employing planetary stirrer of the present utility model; Again can rotation while revolution, to the dispersion mixing of material evenly.The blade of two shafts is overlapping mutually, the stirring dead angle avoided, and blade tilted upward, also can produce downward pressure to material, be conducive to discharging at whipping process.
Preferably, described support is screw body, controls lifting by motor.
Further, the dynamic continuous production device of above-mentioned sizing finished product, can be used for silicone adhesive and produces.
The beneficial effects of the utility model are: the dynamic continuous production device of sizing finished product of the present utility model, under the two shaft of agitator adopts the effect of two point supporting, adopt the charging of single tube pre-mixed feeds device intermittent vacuum, adopt piston vacuum packaging device simultaneously, make the charging of material and discharging can avoid contacting with air, avoid water, vapour on the impact of material; In conjunction with the draw ratio controlling reactor, thus achieve chemical industry sizing finished product dynamic continuous seepage under vacuum, be particularly useful for the production to the sizing chemical industry finished product of air, water vapor sensitive such as silicone adhesive, further by the improvement to agitator, the selection of reactor draw ratio, make and also material reaction more thoroughly, evenly.Simultaneously sizing finished product of the present utility model dynamic continuous production device easy to clean, energy consumption are lower.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing used required in describing embodiment is briefly described.Obviously, described accompanying drawing is a part of embodiment of the present utility model, instead of whole embodiment, and those skilled in the art, under the prerequisite not paying creative work, can also obtain other designs and accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the dynamic continuous production device of sizing finished product of the present utility model;
Fig. 2 is the reactor schematic cross-section of the dynamic continuous production device of sizing finished product of the present utility model;
Fig. 3 is the agitator structure schematic diagram of the dynamic continuous production device of sizing finished product of the present utility model.
Detailed description of the invention
Clear, complete description is carried out, to understand the purpose of this utility model, characteristic sum effect fully below with reference to embodiment and the accompanying drawing technique effect to design of the present utility model, concrete structure and generation.Obviously; described embodiment is a part of embodiment of the present utility model, instead of whole embodiment, based on embodiment of the present utility model; other embodiments that those skilled in the art obtains under the prerequisite not paying creative work, all belong to the scope of the utility model protection.In addition, all connection/annexations mentioned in literary composition, not singly refer to that component directly connects, and refer to and according to concrete performance, can connect auxiliary by adding or reducing, and form more excellent draw bail.Each technical characteristic in the invention, can combination of interactions under the prerequisite of not conflicting conflict.
With reference to Fig. 1 ~ 3, for the dynamic continuous production device of sizing finished product of an embodiment of the present utility model, this device has support 1, support 1 is provided with reactor 2, reactor 2 top is connected with feed arrangement 3, be provided with planetary stirrer 4 in reactor 2, have two parallel shafts, two shafts adopt two points supporting; At the madial wall of reactor 2, scraper 5 is installed, coordinates with agitator 4, scrape off the material sticked on agitator; Reactor 2 bottom is connected with packaging device 6; Also there is vacuum extractor 7, whole process units is vacuumized; Reactor 2 also has cooling water circulating device 9.
Support 1 is screw body, controls lifting by motor 8.The support controlled is utilized, more firmly than conventional hydraulic.
Reactor 2 is cylindrical, its draw ratio >=5, and preferred draw ratio is 6.
Feed arrangement 3 is a single tube pre-mixed feeds device, and side is provided with some charging apertures, is convenient to add different batchings, and each material enters the pipeline of single tube pre-mixed feeds device 3 under metering cylinder effect by charging aperture, enter reactor 2 after simple premix.Add under the agitator 4 pairs of shafts adopt the structure of two points supporting, can intermittent feeding, need not necessary continuous feed as twin-screw charging, make pan feeding formula rate more accurate.
The shaft of agitator 4 misplaces 90 ° successively from top to bottom and is provided with some blades, and described blade 45 ° is tilted to down, and two shafts to press close to the blade of side overlapping mutually, as shown in Fig. 2 ~ 3.
Packaging device 5 comprises metering cylinder 51, metering cylinder 51 upper end is connected with reactor 2 discharging opening by pneumatic T-shaped tee ball valve 52, is provided with a piston 53 in metering cylinder 51, and piston 53 is connected with an oil cylinder 54.Preferably, the volume of metering cylinder 51 is 600ml, consistent with bale capacity general at present, is convenient to filling.
The utility model device, adopt single tube pre-mixed feeds device 3, each material enters single tube pre-mixed feeds device by charging aperture under metering cylinder effect, under the two shaft of agitator adopts the effect of two point supporting, overcome the drawback that conventional twin screw charging must be continuous feed, make pan feeding formula rate more accurate; And be convenient to cleaning, energy consumption is low.
The reactor 2 of the utility model device is different from the design of traditional little draw ratio simultaneously, and after material enters reactor 2, react completely on reactor 2 top, then enter bottom and mix further, product quality is better.Simultaneously because sectional area is little, during discharging, energy consumption is little.
Calculate with the production capacity 650 ~ 700L/h designed equally, the power of legacy equipment is 55kw, and the power of this device only needs 33kw, greatly saves energy consumption.
The utility model device adopts piston 53 pairs of metering cylinders 51 to vacuumize, and then utilizes the downward pressure of material self gravitation and agitator 4 blade, carrys out discharging, avoid material and contact with air, improves quality, and energy consumption is little simultaneously.And traditional discharge method, be adopt to execute stressed mode to material from top to bottom and carry out, energy consumption is large, and equipment is complicated.
Device of the present utility model, reactor, apparatus for feeding etc. are all demountable, and size design is reasonable, is convenient to clean.Be suitable for the chemical industry sizing producing different formulations, different colours.
The dynamic finished product process units of sizing of the present utility model, due to can charging under vacuum, reaction, discharging, avoid the contact of material and air, therefore be especially suitable for preparing the chemical industry sizing responsive to air, moisture etc., the production of such as silicone adhesive, can realize the dynamic continuous seepage of this series products, and be different from traditional batch production mode, in order to air-isolation, need different technique separately to carry out, time-consumingly to take a lot of work.
Above better embodiment of the present utility model is illustrated, but the invention is not limited to described embodiment, those of ordinary skill in the art also can make all equivalent modifications or replacement under the prerequisite without prejudice to the utility model spirit, and these equivalent modification or replacement are all included in the application's claim limited range.
Claims (5)
1. the dynamic continuous production device of sizing finished product, comprise support, support is provided with reactor, and reactor top is connected with feed arrangement, is provided with agitator in reactor, and the madial wall of reactor is provided with scraper, and reactor bottom is connected with packaging device; This process units also has vacuum extractor, vacuumizes whole device; It is characterized in that: described reactor is cylindrical, its draw ratio >=5; Described feed arrangement is a single tube pre-mixed feeds device; Described agitator has two parallel shafts, and two shafts adopt two point supporting; Described packaging device comprises metering cylinder, metering cylinder upper end is connected with reactor discharging opening by pneumatic T-shaped tee ball valve, is provided with a piston in metering cylinder, and piston is connected with an oil cylinder.
2. the dynamic continuous production device of sizing finished product according to claim 1, is characterized in that: described reactor also has cooling water circulating device.
3. the dynamic continuous production device of sizing finished product according to claim 1, is characterized in that: the draw ratio of described reactor is 6.
4. the dynamic continuous production device of sizing finished product according to claim 1, is characterized in that: described agitator is planetary stirrer; Shaft misplaces 90 ° successively from top to bottom and is provided with some layers of blade, and described blade 45 ° is tilted to down, and two blades stirred are overlapping mutually.
5. the dynamic continuous production device of sizing finished product according to claim 1, is characterized in that: described support is screw body, controls lifting by motor.
Priority Applications (1)
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CN201420761583.5U CN204412240U (en) | 2014-12-04 | 2014-12-04 | The dynamic continuous production device of a kind of sizing finished product |
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CN201420761583.5U CN204412240U (en) | 2014-12-04 | 2014-12-04 | The dynamic continuous production device of a kind of sizing finished product |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104475000A (en) * | 2014-12-04 | 2015-04-01 | 佛山市特赛化工设备有限公司 | Dynamic and continuous production device and technology for sticky material product |
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2014
- 2014-12-04 CN CN201420761583.5U patent/CN204412240U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104475000A (en) * | 2014-12-04 | 2015-04-01 | 佛山市特赛化工设备有限公司 | Dynamic and continuous production device and technology for sticky material product |
CN104475000B (en) * | 2014-12-04 | 2016-08-17 | 佛山市特赛化工设备有限公司 | A kind of dynamic continuous production device of sizing finished product and production technology |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20150624 Effective date of abandoning: 20160817 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |