CN204407433U - The plastic equipment of a kind of lithium battery - Google Patents

The plastic equipment of a kind of lithium battery Download PDF

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Publication number
CN204407433U
CN204407433U CN201420867430.9U CN201420867430U CN204407433U CN 204407433 U CN204407433 U CN 204407433U CN 201420867430 U CN201420867430 U CN 201420867430U CN 204407433 U CN204407433 U CN 204407433U
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film
lithium battery
channel
coating
feeding
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CN201420867430.9U
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施利勇
李福林
陈彬
孙常尚
周翠芳
郭鑫
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Zhejiang Energy Energy Polytron Technologies Inc
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Zhejiang Tianneng Energy Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Secondary Cells (AREA)

Abstract

The utility model discloses the plastic equipment of a kind of lithium battery, comprise base, described base is provided with: film supplying unit, has the rotating disk that two are placed volume films, and what each rotating disk was corresponding put film path is provided with successively regulating wheel and for the extruder member by flattened roll film pre-expansion; Film cutting machine structure, is arranged on and puts on film path, be provided with pull volume film membrane assembly and by the cutting knife of film segment; Coating workbench, described coating workbench is provided with the suction membrane module pulled open with volume film, and the promotion cylinder for being released by the lithium battery completing coating; Feeding machanism, has the feeder channel of single conveying lithium battery, and the end of feeder channel is provided with the cylinder being pushed by lithium battery and pull open in volume film; Discharging mechanism, has the tapping channel accepted and promote cylinder release lithium battery, and the both sides of described tapping channel are provided with the neat clamping plate of tune regulating lithium battery position in film, and the end of tapping channel is provided with the spring bearer plate acting on lithium battery.The utility model coating speed is fast, and quality is high.

Description

一种锂电池包塑设备A lithium battery packaging equipment

技术领域technical field

本发明涉及锂电池生产制造领域,尤其涉及一种锂电池包塑设备。The invention relates to the field of lithium battery production and manufacturing, in particular to a lithium battery plastic packaging equipment.

背景技术Background technique

锂电池通常有两种外型:圆柱型和方型。电池内部采用螺旋绕制结构,用一种非常精细而渗透性很强的聚乙烯薄膜隔离材料在正、负极间间隔而成。正极包括由钴酸锂(或镍钴锰酸锂、锰酸锂、磷酸亚铁锂等)及铝箔组成的电流收集极。负极由石墨化碳材料和铜箔组成的电流收集极组成。电池内充有有机电解质溶液。另外还装有安全阀和PTC元件(部分圆柱式使用),以便电池在不正常状态及输出短路时保护电池不受损坏。Lithium batteries usually come in two shapes: cylindrical and square. The inside of the battery adopts a spiral wound structure, and a very fine and highly permeable polyethylene film separator material is used to space the positive and negative electrodes. The positive electrode includes a current collector composed of lithium cobalt oxide (or lithium nickel cobalt manganate, lithium manganate, lithium iron phosphate, etc.) and aluminum foil. The negative electrode consists of a current collector composed of graphitized carbon material and copper foil. The battery is filled with an organic electrolyte solution. In addition, a safety valve and a PTC element (partial cylindrical use) are installed to protect the battery from damage when the battery is in an abnormal state and the output is short-circuited.

为避免锂电池在运输、使用过程中受到损伤,引起电池性能下降甚至报废,通过外锂电池通过包膜进行保护,并在电芯两端形成包覆的折叠边,形成袋状结构的保护膜。部分企业采用人工包膜方式,人工包膜的一致性不好,效率不高,而且手指、手套上的汗渍、灰尘、粉屑等会对电芯造成污染,影响电池质量。In order to prevent the lithium battery from being damaged during transportation and use, causing battery performance degradation or even scrapping, the outer lithium battery is protected by a coating, and folded edges are formed at both ends of the battery cell to form a bag-shaped protective film . Some enterprises adopt the method of artificial coating, the consistency of the artificial coating is not good, the efficiency is not high, and the sweat stains, dust and powder on fingers and gloves will pollute the battery cells and affect the quality of the batteries.

现有技术中,授权公告号为CN 202170022 U的专利文献提供了一种电芯包膜设备,其包膜机构包括:包膜台、压刀装置、拉膜装置、压膜装置以及切隔膜装置;切隔膜装置设置在隔膜放卷机构的出料口侧;拉膜装置包括拉膜夹块及其驱动单元,拉膜夹块的第一工作位位于隔膜放卷机构的出料口处,第二工作位与第一工作位的距离大于或等于单个电芯包膜所需隔膜的长度;压膜装置包括处于隔膜放卷方向上的两个压膜辊及其驱动单元,该两个压膜辊分别位于包膜台的两侧,其中任意一个压膜辊均包括压膜辊上表面低于包膜台台面的第一工作位、压膜辊下表面压在包膜台上的电芯边缘的第二工作位、以及压膜辊压在包膜台上的电芯上表面上的第三工作位;该电芯包膜设备实现电芯包膜的自动化生产,避免人工包膜存在的污染。In the prior art, the patent document with the authorized announcement number CN 202170022 U provides a battery coating device, and its coating mechanism includes: a coating table, a pressing knife device, a film pulling device, a film pressing device and a diaphragm cutting device The diaphragm cutting device is arranged on the discharge port side of the diaphragm unwinding mechanism; the film pulling device includes a film pulling clamp block and its drive unit, and the first working position of the film pulling clamp block is located at the discharge port of the diaphragm unwinding mechanism. The distance between the second working position and the first working position is greater than or equal to the length of the diaphragm required for a single cell coating; the film pressing device includes two film pressing rollers and their driving units in the direction of diaphragm unwinding. The rollers are located on both sides of the coating table, and any one of the laminating rollers includes the first working position where the upper surface of the laminating roller is lower than the surface of the coating table, and the lower surface of the laminating roller is pressed against the cell edge on the coating table. The second working position of the second working position, and the third working position where the pressing roller is pressed on the upper surface of the cell on the coating table; the cell coating equipment realizes the automatic production of the cell coating, avoiding the pollution of the artificial coating .

现有的包膜设备在使用过程中存在诸多问题,例如:隔膜放卷机构的放膜速度较慢;膜带在切割后扁平,电芯推入膜带内较为困难;电芯在膜带内的位置不平,造成电芯两端的包膜长度不一致;完成包膜的锂电池由出料通道排出,紧挨滚落至烘道的输送带,薄膜收缩膜粘接在一起,造成膜收缩失败,影响锂电池的包膜质量。There are many problems in the use of the existing coating equipment, such as: the film unwinding speed of the diaphragm unwinding mechanism is slow; the film tape is flat after cutting, and it is difficult to push the battery into the film tape; The location of the battery is uneven, resulting in inconsistent lengths of the coating at both ends of the battery cell; the coated lithium battery is discharged from the discharge channel, and is next to the conveyor belt that rolls down to the drying tunnel, and the film shrinkage film is bonded together, causing the film shrinkage to fail. Affect the coating quality of lithium batteries.

实用新型内容Utility model content

为克服现有技术中存在的问题,本实用新型提供了一种结构简单、操作方便的锂电池包塑设备,采用全自动化完成锂电池的包装工序,包膜速度快、效率高,锂电池位于膜的中部,包膜质量好,并间隔输出至烘道,提升膜的收缩质量。In order to overcome the problems existing in the prior art, the utility model provides a lithium battery packaging equipment with simple structure and convenient operation. The packaging process of the lithium battery is completed automatically, and the coating speed is fast and the efficiency is high. The lithium battery is located in the In the middle of the film, the coating quality is good, and it is output to the drying tunnel at intervals to improve the shrinkage quality of the film.

一种锂电池包塑设备,包括底座,所述的底座上设有:A lithium battery plastic packaging equipment, including a base, the base is provided with:

供膜机构,具有两个放置卷膜的转盘,每个转盘对应的放膜路径上依次设有张紧轮和用于将扁平卷膜预扩的挤压部件;The film supply mechanism has two turntables for placing the roll film, each turntable is provided with a tension wheel and an extrusion part for pre-expanding the flat roll film in turn on the film release path corresponding to the turntable;

切膜机构,设置在放膜路径上,设有拉动卷膜的拉膜组件和将膜切段的切刀;The film cutting mechanism is arranged on the film release path, and is equipped with a film pulling component for pulling the roll film and a cutter for cutting the film into sections;

包膜工作台,所述的包膜工作台上设有用卷膜拉开的吸膜组件,和用于将完成包膜的锂电池推出的推动气缸;Coating workbench, the described coating workbench is provided with the suction membrane component that is pulled apart by rolling film, and is used for pushing out the lithium battery that completes coating;

供料机构,具有单排输送锂电池的供料通道,供料通道的端部设有将锂电池推入拉开卷膜中的气缸;The feeding mechanism has a single-row feeding channel for conveying lithium batteries, and the end of the feeding channel is provided with a cylinder that pushes the lithium batteries into the unrolled film;

出料机构,具有承接推动气缸推出锂电池的出料通道,所述出料通道的两侧设有调节膜内锂电池位置的调齐夹板,出料通道的端部设有作用于锂电池的弹性压板。The discharge mechanism has a discharge channel for pushing the cylinder to push out the lithium battery. The two sides of the discharge channel are provided with alignment splints to adjust the position of the lithium battery in the film. The end of the discharge channel is provided with a Elastic pressure plate.

作为技术方案的改进,所述的张紧轮通过弹性支撑杆安装在转盘下部的底座上。As an improvement of the technical solution, the tension wheel is installed on the base at the lower part of the turntable through an elastic support rod.

作为技术方案的进一步改进,挤压部件包括两个活动的转动辊,两转动辊之间为卷膜穿过通道,该卷膜穿过通道的宽度小于膜的直径。As a further improvement of the technical solution, the extruding part includes two movable rotating rollers, and between the two rotating rollers is a film passing channel, and the width of the film passing channel is smaller than the diameter of the film.

作为技术方案的改进,所述的拉膜组件包括沿底座滑动的滑动座,该滑动座内设有过膜通道,过膜通道的上方布置有升降夹块,升降夹块的上方固定有竖直延伸至滑动座外部的导杆,导杆上套设有保持升降夹块下压的弹簧。As an improvement of the technical solution, the film pulling assembly includes a sliding seat that slides along the base, a film passage is provided in the sliding seat, a lifting clamp is arranged above the film passage, and a vertical clamp is fixed above the lifting clamp. The guide rod extending to the outside of the sliding seat is covered with a spring for keeping the lifting clamp block pressed down.

作为技术方案的改进,所述的拉膜组件和切刀之间通过杠杆配合,杠杆的一端转接在切刀顶部,另一端用于在切刀下压时引导升降夹块上升。As an improvement of the technical solution, the film pulling assembly and the cutter are matched by a lever, one end of the lever is connected to the top of the cutter, and the other end is used to guide the lifting clamp to rise when the cutter is pressed down.

作为技术方案的改进,所述的吸膜组件包括嵌装在包膜工作台上的真空吸板,该真空吸板上分布有吸膜口,包膜工作台上方安装有活动的升降臂,所述升降臂装有与真空吸板配合的真空吸盘。As an improvement of the technical solution, the film suction assembly includes a vacuum suction plate embedded on the coating workbench, the vacuum suction plate is distributed with film suction ports, and a movable lifting arm is installed above the coating workbench, so The lifting arm is equipped with a vacuum suction cup that cooperates with the vacuum suction plate.

作为技术方案的改进,所述供料通道的两端分别具有处于高位的加料位和处于低位的出料位;As an improvement of the technical solution, the two ends of the feeding channel respectively have a feeding level at a high position and a discharging level at a low position;

出料位的一侧设有出料口,另一侧安装有所述的推动气缸;One side of the discharge position is provided with a discharge port, and the other side is equipped with the push cylinder;

加料位和出料位之间的滑行通道上设有限定锂电池单排通过的压板,和覆盖于滑行通道上方的取料盖板。The sliding channel between the feeding level and the discharging level is provided with a pressing plate that limits the passage of lithium batteries in a single row, and a reclaiming cover that covers the sliding channel.

作为技术方案的改进,所述出料口的一侧设有进膜导嘴,该进膜导嘴的具有引导锂电池进入膜内的尖嘴部,所述的尖嘴部由多块弹性片拼成。As an improvement of the technical solution, one side of the discharge port is provided with a film inlet nozzle, which has a pointed mouth for guiding the lithium battery into the film, and the pointed mouth is composed of a plurality of elastic pieces spell.

作为技术方案的改进,所述的出料通道的两侧设有调节夹持口,两调节夹持口处设有同步运动的调齐夹板,调齐夹板上具有作用于锂电池端部的夹持凸起。As an improvement of the technical solution, the two sides of the discharge channel are provided with adjustment clamping ports, and the two adjustment clamping ports are provided with synchronously moving aligning splints, and the aligning splints have a clamping force acting on the end of the lithium battery. raised.

作为技术方案的改进,所述的弹性压板具有延伸至出料通道的下料口处的挡料部,弹性压板的上方放置有配重块。As an improvement of the technical solution, the elastic pressing plate has a material blocking portion extending to the discharge opening of the discharge channel, and a counterweight is placed above the elastic pressing plate.

本实用新型采用全自动化完成锂电池的包装工序,包膜速度快、效率高,锂电池位于膜的中部,包膜质量好,并间隔输出至烘道,提升膜的收缩质量。The utility model adopts full automation to complete the packaging process of the lithium battery. The coating speed is fast and the efficiency is high. The lithium battery is located in the middle of the film, and the quality of the coating is good, and it is output to the drying tunnel at intervals to improve the shrinkage quality of the film.

附图说明Description of drawings

图1为供膜机构的结构示意图;Fig. 1 is the structural representation of film feeding mechanism;

图2为切膜机构的结构示意图;Fig. 2 is the structural representation of film cutting mechanism;

图3为包膜工作台的结构示意图;Fig. 3 is the structural representation of coating workbench;

图4为供料机构的结构示意图;Fig. 4 is the structural representation of feeding mechanism;

图5为出料机构的调齐组件结构图;Fig. 5 is a structural diagram of the alignment assembly of the discharging mechanism;

图6为出料机构的弹性压板结构图。Fig. 6 is a structural diagram of the elastic pressure plate of the discharge mechanism.

具体实施方式Detailed ways

如图1~图6所示,一种锂电池包塑设备,包括底座1,该底座1上设有:供膜机构、切膜机构、包膜工作台、供料机构和出料机构。As shown in FIGS. 1 to 6 , a plastic-coating equipment for lithium batteries includes a base 1 on which a film feeding mechanism, a film cutting mechanism, a coating workbench, a feeding mechanism and a discharging mechanism are arranged.

如图1所示,供膜机构包括两个放置卷膜的转盘2,每个转盘2对应的放膜路径上依次设有张紧轮4和用于将扁平卷膜预扩的挤压部件。包塑用的卷膜放置在转盘上,利用转盘转动来放膜,张紧轮用于引导放膜的行走路径,挤压部件用于对扁平卷膜进行预扩,避免膜内壁粘连,便于后续将电芯推入膜中。As shown in FIG. 1 , the film feeding mechanism includes two turntables 2 for placing roll films, and each turntable 2 is provided with a tension wheel 4 and a pressing part for pre-expanding the flat roll film on the corresponding film release path. The roll film for plastic wrapping is placed on the turntable, and the film is released by rotating the turntable. The tension wheel is used to guide the walking path of the film release, and the extrusion part is used to pre-expand the flat roll film to avoid adhesion on the inner wall of the film, which is convenient for follow-up Push the cell into the membrane.

底座1上装有驱动转盘2的电机通过电机来驱动转盘,并保持两个转盘的同步。转盘2的外周设有弧形的挡料板9,挡料板对膜具有阻挡作用,防止膜外扩到转盘外。张紧轮4通过弹性支撑杆5安装在底座1上,张紧轮具有弹性,其位置可适应膜的牵引力,减少膜送料过程中的阻力,同时也保持膜始终处于拉直状态。The motor that drives the turntable 2 is housed on the base 1 to drive the turntable through the motor, and keep the synchronization of the two turntables. The outer periphery of the turntable 2 is provided with an arc-shaped material stopper 9, which has a blocking effect on the film and prevents the film from expanding outside the turntable. The tension wheel 4 is installed on the base 1 through the elastic support rod 5. The tension wheel has elasticity, and its position can adapt to the traction force of the film, so as to reduce the resistance in the film feeding process and keep the film in a straightened state all the time.

挤压部件7内具有小于卷膜直径的过料通道,前方设有限位套6,当膜经过小于卷膜直径的过料通道时,经过料通道的挤压,带状的卷膜预扩,卷膜内壁分开,避免内壁粘连,影响后续锂电池的放入。The extruding part 7 has a feeding passage smaller than the diameter of the roll film, and a limit sleeve 6 is provided in the front. When the film passes through the feeding passage smaller than the diameter of the roll film, the strip-shaped roll film is pre-expanded through the extrusion of the material passage. The inner wall of the roll film is separated to avoid the adhesion of the inner wall and affect the subsequent insertion of lithium batteries.

挤压部件7包括两个活动的转动辊,两转动辊之间为过料通道,通过布置两个转动辊,并在两转动辊形成过料通道,膜穿过过料通道时,带动转动辊转动,减少膜穿过的阻力,并降低对膜的磨损。放膜路径的出料口处,底座上设有限位板8,出料口位于限位板8的下方,膜由限位板下方送出,限位板将膜保持为带状行走,便于进入后续的切膜机构。The extruding part 7 includes two movable rotating rollers, and there is a feeding channel between the two rotating rollers. By arranging two rotating rollers, and forming a feeding channel at the two rotating rollers, when the film passes through the feeding channel, it drives the rotating roller Rotation reduces the resistance of the membrane to pass through and reduces the wear on the membrane. At the outlet of the film release path, there is a limit plate 8 on the base, the outlet is located under the limit plate 8, the film is sent out from the bottom of the limit plate, and the limit plate keeps the film in a strip shape, which is convenient for subsequent film cutting mechanism.

如图2所示,拉膜组件包括沿底座1滑动的滑动座17,该滑动座17内设有过膜通道,过膜通道的上方布置有升降夹块12,升降夹块12的上方固定有竖直延伸至滑动座外部的导杆19,导杆上套设有保持升降夹块12下压的弹簧。拉膜组件和切刀13之间通过杠杆15配合,杠杆15的一端转接在切刀顶部,另一端用于在切刀13下压时引导升降夹块12上升。As shown in Figure 2, the film pulling assembly includes a sliding seat 17 that slides along the base 1. A film passing channel is provided in the sliding seat 17. A lifting clamp 12 is arranged above the film passing channel, and a lifting clamp 12 is fixed above the lifting clamp 12. Vertically extend to the guide rod 19 outside the sliding seat, the guide rod is sheathed with a spring that keeps the lifting clamp 12 pressed down. The film pulling assembly and the cutter 13 are matched by a lever 15. One end of the lever 15 is connected to the top of the cutter, and the other end is used to guide the lifting clamp 12 to rise when the cutter 13 is pressed down.

本实施例中,拉膜组件和切刀之间通过杠杆配合,往前送料时,切刀位于上升位置,杠杆的另一端下压,升降夹块在弹簧的作用下保持下压,滑动座前移送料;当滑动座回摆时,切刀下压,杠杆的另一端翘起,驱动升降夹块上升,直至回到初始位置,进行下一次送料操作。In this embodiment, the film pulling assembly and the cutting knife are matched by a lever. When feeding forward, the cutting knife is in the rising position, the other end of the lever is pressed down, and the lifting clamp is kept pressed down under the action of the spring, and the front of the sliding seat Moving and feeding; when the sliding seat swings back, the cutter is pressed down, and the other end of the lever is tilted up, driving the lifting clamp to rise until it returns to the initial position for the next feeding operation.

升降夹块12为两个,两升降夹块对应的导杆19顶部通过支撑杆连接。杠杆15的另一端伸入支撑杆的下部,支撑杆上套设有沿杠杆15滚动的导向轮10。切刀下压切膜时,杠杆的另一端翘起,此时滑动座回摆,支撑杆上的导向轮沿杠杆滚动,升降夹块克服弹簧的作用力,解除对膜带的压力。There are two lifting clamps 12, and the corresponding guide rod 19 tops of the two lifting clamps are connected by a support rod. The other end of lever 15 stretches into the bottom of support rod, and the guide wheel 10 that rolls along lever 15 is sleeved on the support rod. When the cutter presses down to cut the film, the other end of the lever tilts up. At this time, the sliding seat swings back, the guide wheel on the support rod rolls along the lever, and the lifting clamp overcomes the force of the spring to release the pressure on the film belt.

底座1上设有驱动滑动座17往复运动的气缸,切刀活动安装在底座上的切刀座14内,切刀座下部设有送膜通道11,送膜通道内设有隔膜凸起20,避免两条膜带在送膜通道内重叠。The base 1 is provided with a cylinder that drives the sliding seat 17 to reciprocate. The cutter is movably installed in the cutter seat 14 on the base. Avoid overlapping of two membrane strips in the membrane delivery channel.

杠杆15的中部铰接在切刀座14上,切刀座14内安装有用于压紧膜带的升降柱。切刀下压时,升降柱同时下降压紧膜带16,抑制膜带翘起,利于精确控制膜带的切割长度。弹簧安装在安装筒18内,一端抵住升降夹块12,另一端顶住滑动座17。The middle part of lever 15 is hinged on the cutter seat 14, and a lifting column for compressing the film band is installed in the cutter seat 14. When the cutting knife is pressed down, the lifting column descends and compresses the film tape 16 simultaneously to suppress the film tape from warping, which is beneficial to accurately control the cutting length of the film tape. The spring is installed in the mounting tube 18 , one end is against the lifting clamp 12 , and the other end is against the sliding seat 17 .

如图3所示,包膜工作台21上设有真空吸板22,该真空吸板22上分布有吸膜口23。包膜工作台21上方安装有活动的升降臂24,升降臂24装有与真空吸板22配合的真空吸盘25。切割后的膜带放置在包膜工作台的真空吸板22上,升降臂24带动真空吸盘25下压,并开启真空,真空吸板和真空吸盘同时牢牢吸住膜带的两面,升降臂上升复位,升降的高度与膜带的直径相适应,正好将膜带完全拉开,便于锂电池电芯的推入。As shown in FIG. 3 , a vacuum suction plate 22 is provided on the coating workbench 21 , and film suction ports 23 are distributed on the vacuum suction plate 22 . A movable lifting arm 24 is installed above the coating workbench 21, and the lifting arm 24 is equipped with a vacuum suction cup 25 that cooperates with the vacuum suction plate 22. The cut film tape is placed on the vacuum suction plate 22 of the coating workbench, the lifting arm 24 drives the vacuum suction cup 25 to press down, and the vacuum is turned on, the vacuum suction plate and the vacuum suction cup firmly suck the two sides of the film tape at the same time, the lifting arm Rise and reset, the height of the lift is adapted to the diameter of the membrane belt, just to pull the membrane belt completely apart, so as to facilitate the insertion of lithium battery cells.

包膜工作台21的侧边设有导向杆26,升降臂24的一端活动套设在导向杆上,包膜工作台的下方安装有驱动升降臂的气缸。包膜工作台21上具有镂空的安装腔,真空吸板覆盖在安装腔上部,真空吸板嵌装在包膜工作台上的安装腔内,利于真空吸板下部真空管道的安装,也方便真空吸板的清理和更换。The side of coating workbench 21 is provided with guide rod 26, and one end of lifting arm 24 is movably sleeved on the guide rod, and the bottom of coating workbench is equipped with the cylinder that drives lifting arm. The coating workbench 21 has a hollow installation cavity, the vacuum suction plate covers the upper part of the installation cavity, and the vacuum suction plate is embedded in the installation cavity on the coating workbench, which is beneficial to the installation of the vacuum pipeline under the vacuum suction plate and also facilitates the vacuum Cleaning and replacement of the suction plate.

为使吸膜口具有足够强的吸力,应尽可能减少吸膜口的尺寸,且吸膜口的开设位置应与膜带位置相对应,吸膜口可以为细小的真空吸孔,也可以为沿膜带轴向布置的条形孔,优选使用条形孔,条形孔具有更大的面积,可以提供更大的吸力。In order to make the film suction port have a strong enough suction, the size of the film suction port should be reduced as much as possible, and the opening position of the film suction port should correspond to the position of the film belt. The film suction port can be a small vacuum suction hole, or it can be a The strip-shaped holes arranged axially along the film strip are preferably used. The strip-shaped holes have a larger area and can provide greater suction.

真空吸盘2通过螺纹密封配合在升降臂的底部,真空吸盘内部中空,下部的盘面上分布有吸孔,上部具有螺纹连接部,用于连接升降臂,便于真空吸盘的更换和清理。The vacuum suction cup 2 is fitted on the bottom of the lifting arm through a threaded seal. The vacuum suction cup is hollow inside, and suction holes are distributed on the bottom surface of the vacuum suction cup.

如图4所示,底座上具有输送锂电池的滑行通道27,该滑行通道27的两端分别具有处于高位的加料位28和处于低位的出料位29;出料位29的一侧设有出料口35,另一侧安装有推出锂电池的气缸;加料位和出料位之间的滑行通道上设有限定锂电池单排通过的限位机构,和覆盖于滑行通道上方的取料盖板34。As shown in Figure 4, there is a sliding passage 27 for conveying lithium batteries on the base, and the two ends of the sliding passage 27 respectively have a feeding position 28 at a high position and a discharging position 29 at a low position; one side of the discharging position 29 is provided with The discharge port is 35, and the other side is equipped with a cylinder for pushing out the lithium battery; the sliding channel between the feeding level and the discharging level is provided with a limit mechanism that limits the passage of lithium batteries in a single row, and a reclaimer covering the sliding channel. Cover plate 34.

本实施例中,滑行通道上具有处于高位的加料位和处于低位的出料位,锂电池依靠重力在滑行通道内滚动,不需要独立的传送机构,能耗较低;限位机构用于使锂电池在滑行通道内单排输送,整齐排列;并通过打开取料盖板,对滑行通道内的锂电池进行调整,或将滑行通道内的锂电池取出。In this embodiment, there is a high feeding level and a low discharging level on the sliding channel, and the lithium battery relies on gravity to roll in the sliding channel without an independent transmission mechanism and low energy consumption; the limit mechanism is used to use Lithium batteries are conveyed in a single row in the sliding channel and arranged neatly; and the lithium batteries in the sliding channel are adjusted by opening the reclaiming cover, or the lithium batteries in the sliding channel are taken out.

加料位28对应的滑行通道27壁面上设有加高的挡板30,形成向滑行通道内添加锂电池的加料仓,锂电池可堆叠在加料位内,推动滑行通道中的锂电池下滑。A heightened baffle plate 30 is provided on the wall of the sliding channel 27 corresponding to the charging position 28 to form a feeding bin for adding lithium batteries to the sliding channel. Lithium batteries can be stacked in the charging position to push the lithium batteries in the sliding channel down.

限位机构包括依次布置的第一限位机构和第二限位机构,第一限位机构位于滑行通道27的水平段处,第二限位机构安装在滑行通道的下滑段处。第一限位机构和第二限位机构,用于保持锂电池单排通过水平段和下滑段,避免相互挤压,造成锂电池错位。第一限位机构包括固定在滑行通道上部的安装架31,该安装架31的下部装有沿滑行通道轴向延伸的限位板32;第二限位机构为布置在滑行通道两侧且沿滑行通道弯曲的弧形板33。限位板和弧形板对滑行通道中的锂电池具有限位作用,保持锂电池单排下滑。The limiting mechanism includes a first limiting mechanism and a second limiting mechanism arranged in sequence, the first limiting mechanism is located at the horizontal section of the sliding passage 27, and the second limiting mechanism is installed at the sliding section of the sliding passage. The first limit mechanism and the second limit mechanism are used to keep a single row of lithium batteries passing through the horizontal section and the downward section, so as to avoid mutual extrusion and cause dislocation of lithium batteries. The first limiting mechanism includes a mounting bracket 31 fixed on the top of the sliding passage, and the bottom of the mounting bracket 31 is equipped with a limiting plate 32 extending axially along the sliding passage; the second limiting mechanism is arranged on both sides of the sliding passage and along the The curved plate 33 of the sliding channel. The limiting plate and the curved plate have a limiting effect on the lithium batteries in the sliding channel, and keep the lithium batteries sliding down in a single row.

取料盖板34转接在滑行通道27上方,便于取料盖板的打开。同时,出料位的端部铰接有挡板36,该挡板通过挂钩连接在滑行通道两侧,挡板转至水平,使滑行通道内的电池滑出,便于电池的更换。The material retrieving cover plate 34 is transferred above the sliding passage 27, which is convenient for opening of the material retrieving cover plate. Simultaneously, the end of discharge level is hinged with baffle plate 36, and this baffle plate is connected on the sliding channel both sides by hook, and baffle plate forwards to level, and the battery in the sliding channel is slid out, is convenient to the replacement of battery.

出料口的一侧设有进膜导嘴(见图5),该进膜导嘴的具有引导锂电池进入膜内的尖嘴部,尖嘴部由多块弹性片拼成,尖嘴部用于锂电池和膜带的对位,加快锂电池的推入速度。One side of the discharge port is provided with a film inlet nozzle (see Figure 5). The film inlet nozzle has a pointed mouth that guides the lithium battery into the film. The pointed mouth is composed of multiple elastic pieces. The pointed mouth It is used for aligning the lithium battery and the film belt, and speeds up the pushing speed of the lithium battery.

如图5所示,出料通道38的两侧设有调节夹持口,两调节夹持口处设有同步运动的调齐夹板37,调齐夹板上具有作用于锂电池端部的夹持凸起39。为调整锂电池两端的包膜长度,通过在出料通道的两侧开设调节夹持口,并利用同步运动的调齐夹板夹持锂电池,夹持凸起伸入膜带中推动锂电池的端部,调节膜带中锂电池的位置,使锂电池两端的包膜长度一致,完成调平工作。As shown in Figure 5, the two sides of the discharge channel 38 are provided with adjustment clamping ports, and the two adjustment clamping ports are provided with synchronously moving alignment splints 37, and the alignment splints have clamping protrusions acting on the end of the lithium battery. From 39. In order to adjust the length of the coating at both ends of the lithium battery, the adjustment clamping port is set on both sides of the discharge channel, and the lithium battery is clamped by the aligning splint that moves synchronously, and the clamping protrusion extends into the film belt to push the lithium battery. At the end, adjust the position of the lithium battery in the membrane belt, so that the length of the coating at both ends of the lithium battery is the same, and the leveling work is completed.

出料通道的上方覆盖安装框40,该安装框40的下部固定有沿出料通道延伸的限位板41。气缸推动圆柱形锂电池滚动时,限位板保持锂电池在出料通道内单排通过,避免由于挤压造成锂电池叠加,影响锂电池两端的膜带调平。The upper part of the discharge passage covers the installation frame 40, and the lower part of the installation frame 40 is fixed with a limiting plate 41 extending along the discharge passage. When the cylinder pushes the cylindrical lithium battery to roll, the limit plate keeps the lithium battery passing in a single row in the discharge channel, avoiding the overlapping of the lithium battery due to extrusion and affecting the leveling of the film belts at both ends of the lithium battery.

出料通道的侧面设有推动调齐夹板37的驱动气缸,通过在出料通道的两侧安装驱动气缸,同时推动两调齐夹板相向运动,夹紧锂电池,调节锂电池在膜带中的位置。The side of the discharge channel is provided with a drive cylinder that pushes the aligning splint 37. By installing the drive cylinder on both sides of the discharge channel, the two aligning splints are pushed toward each other to clamp the lithium battery and adjust the lithium battery in the film belt. Location.

在另一个实施例中,出料通道38的一侧设有推动该侧调齐夹板的气缸,调齐夹板37通过连杆组件与另一侧的调齐夹板同步运动。连杆组件包括连接一侧调齐夹板的支撑杆42,与支撑杆42连接并穿过出料通道的活动杆43,以及中部铰接在支撑底座44上的摆动杆45;该摆动杆45的一端铰接在活动杆43端部,另一端铰接在另一侧的调齐夹板上。本实施例通过只采用一个气缸驱动一侧的调齐夹板,另一侧的调齐夹板通过连杆组件实现同步,相对两个气缸同时推动,同步性更好,且节约能耗。In another embodiment, one side of the discharge channel 38 is provided with a cylinder for pushing the alignment clamp on this side, and the alignment clamp 37 moves synchronously with the alignment clamp on the other side through the connecting rod assembly. The connecting rod assembly includes a support rod 42 connecting one side to align the splint, a movable rod 43 that is connected with the support rod 42 and passes through the discharge channel, and a swing rod 45 that is hinged on the support base 44 in the middle; one end of the swing rod 45 It is hinged on the end of the movable rod 43, and the other end is hinged on the alignment splint on the other side. In this embodiment, only one cylinder is used to drive the alignment splint on one side, and the alignment splint on the other side is synchronized through the connecting rod assembly, and the two cylinders are pushed at the same time, which has better synchronization and saves energy consumption.

支撑杆42和出料通道的侧面设有复位弹簧46,复位弹簧46用于调齐夹板的复位助力,加快调节夹板的回位,避免调节夹板回位不当,影响出料通道中锂电池的输送。The support rod 42 and the side of the discharge channel are provided with a return spring 46. The return spring 46 is used to adjust the reset power of the splint, accelerate the return of the adjustment splint, and avoid improper return of the adjustment splint, which will affect the transportation of lithium batteries in the discharge channel. .

如图6所示,出料通道38的上方设有弹性压板47,该弹性压板47具有延伸至出料通道的下料口处的挡料部50,弹性压板的上方放置有配重块48。该弹性压板的挡料部压设在下料口处的锂电池上,用于阻挡锂电池的自由滑落,避免相邻两个锂电池相互紧贴滚落到烘道的输送带,影响膜的收缩质量;由于存在弹性压板阻挡,气缸不断从出料通道的进料处推进锂电池,挤压下料口处的锂电池克服弹性压板的压力,滑落至烘道的输送带上,保持输送带上的锂电池分布均匀。As shown in FIG. 6 , an elastic pressing plate 47 is provided above the discharge channel 38 , and the elastic pressing plate 47 has a material blocking portion 50 extending to the discharge opening of the discharge channel, and a counterweight 48 is placed above the elastic pressing plate. The retaining part of the elastic pressure plate is pressed on the lithium battery at the discharge port to prevent the free sliding of the lithium battery and prevent two adjacent lithium batteries from sticking to each other and rolling down to the conveyor belt of the drying tunnel, which will affect the shrinkage quality of the film. ; Due to the obstruction of the elastic pressure plate, the cylinder continuously pushes the lithium battery from the feeding place of the discharge channel, squeezes the lithium battery at the discharge port to overcome the pressure of the elastic pressure plate, and slides to the conveyor belt of the drying tunnel, keeping the energy on the conveyor belt Lithium batteries are evenly distributed.

弹性压板47的上方设有放置配重块48的挡板49,用于固定配重块的位置。为更好的将配重块放置在弹性压板上,还可以在弹性压板的上方设置挡料罩,从多面对配重块进行限位,避免弹性压板的振动,造成配重块的移位或掉落。A baffle plate 49 for placing a counterweight 48 is provided above the elastic pressing plate 47 for fixing the position of the counterweight. In order to better place the balance weight on the elastic pressure plate, a material stop cover can also be set above the elastic pressure plate to limit the position of the balance weight from multiple sides, so as to avoid the vibration of the elastic pressure plate and cause the displacement of the balance weight or drop.

挡料罩滑动配合在弹性压板上,并通过定位螺栓与弹性压板保持固定。挡料罩沿弹性压板滑动配合,配重块的位置可调,可根据不同重量的锂电池,调整配重块的位置,使得弹性压板的压力与锂电池的重力相适应,阻挡锂电池下滑。The material blocking cover is slidably fitted on the elastic pressure plate, and is kept fixed with the elastic pressure plate by positioning bolts. The material blocking cover slides and fits along the elastic pressure plate, and the position of the counterweight is adjustable. The position of the counterweight can be adjusted according to lithium batteries of different weights, so that the pressure of the elastic pressure plate adapts to the gravity of the lithium battery and prevents the lithium battery from sliding down.

弹性压板47的一端连接在出料通道38上方的安装板51上,另一端延伸至出料通道的下料口处并压设在锂电池上,形成限制锂电池滑落的挡料部50,锂电池通过挤压挡料部变形,排出出料通道38。One end of the elastic pressure plate 47 is connected to the mounting plate 51 above the discharge channel 38, and the other end extends to the discharge port of the discharge channel and is pressed on the lithium battery to form a stopper 50 that limits the sliding of the lithium battery. The discharge channel 38 is discharged through deformation of the extrusion blocking portion.

弹性压板47的另一端为向下弯曲至下料口处的弧形板,具有更好的阻挡作用,控制每次仅通过一个锂电池。挡料部50呈树杈形,中部为中空的缺口,通过作用于锂电池的两端,保持锂电池的平衡,防止锂电池倾斜滑出。The other end of the elastic pressing plate 47 is an arc-shaped plate bent downwards to the discharge port, which has a better blocking effect and controls only one lithium battery to pass through at a time. The retaining part 50 is in the shape of a tree branch, and the middle part is a hollow gap. By acting on the two ends of the lithium battery, the balance of the lithium battery is maintained and the lithium battery is prevented from tilting and sliding out.

以上所述仅为本实用新型的较佳实施举例,并不用于限制本实用新型,凡在本实用新型精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only examples of the preferred implementation of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of the new protection.

Claims (10)

1.一种锂电池包塑设备,包括底座,其特征在于,所述的底座上设有:1. A lithium battery plastic packaging equipment, comprising a base, is characterized in that, the base is provided with: 供膜机构,具有两个放置卷膜的转盘,每个转盘对应的放膜路径上依次设有张紧轮和用于将扁平卷膜预扩的挤压部件;The film supply mechanism has two turntables for placing the roll film, each turntable is provided with a tension wheel and an extrusion part for pre-expanding the flat roll film in turn on the film release path corresponding to the turntable; 切膜机构,设置在放膜路径上,设有拉动卷膜的拉膜组件和将膜切段的切刀;The film cutting mechanism is arranged on the film release path, and is equipped with a film pulling component for pulling the roll film and a cutter for cutting the film into sections; 包膜工作台,所述的包膜工作台上设有用卷膜拉开的吸膜组件,和用于将完成包膜的锂电池推出的推动气缸;Coating workbench, the described coating workbench is provided with the suction membrane component that is pulled apart by rolling film, and is used for pushing out the lithium battery that completes coating; 供料机构,具有单排输送锂电池的供料通道,供料通道的端部设有将锂电池推入拉开卷膜中的气缸;The feeding mechanism has a single-row feeding channel for conveying lithium batteries, and the end of the feeding channel is provided with a cylinder that pushes the lithium batteries into the unrolled film; 出料机构,具有承接推动气缸推出锂电池的出料通道,所述出料通道的两侧设有调节膜内锂电池位置的调齐夹板,出料通道的端部设有作用于锂电池的弹性压板。The discharge mechanism has a discharge channel for pushing the cylinder to push out the lithium battery. The two sides of the discharge channel are provided with alignment splints to adjust the position of the lithium battery in the film. The end of the discharge channel is provided with a Elastic pressure plate. 2.如权利要求1所述的锂电池包塑设备,其特征在于,所述的张紧轮通过弹性支撑杆安装在转盘下部的底座上。2. The lithium battery overmolding equipment according to claim 1, wherein the tensioning wheel is mounted on the base at the lower part of the turntable through an elastic support rod. 3.如权利要求1所述的锂电池包塑设备,其特征在于,挤压部件包括两个活动的转动辊,两转动辊之间为卷膜穿过通道,该卷膜穿过通道的宽度小于膜的直径。3. Lithium battery overmolding equipment as claimed in claim 1, is characterized in that, extruding part comprises two movable rotating rollers, between two rotating rollers is roll film to pass through channel, and this roll film passes through the width of channel smaller than the diameter of the membrane. 4.如权利要求1所述的锂电池包塑设备,其特征在于,所述的拉膜组件包括沿底座滑动的滑动座,该滑动座内设有过膜通道,过膜通道的上方布置有升降夹块,升降夹块的上方固定有竖直延伸至滑动座外部的导杆,导杆上套设有保持升降夹块下压的弹簧。4. The lithium battery overmolding equipment according to claim 1, wherein the film pulling assembly includes a sliding seat sliding along the base, a film passing channel is arranged in the sliding seat, and a film passing channel is arranged above the film passing channel Lifting clip, the top of the lifting clip is fixed with a guide rod extending vertically to the outside of the sliding seat, and the guide rod is covered with a spring that keeps the lifting clip pressed down. 5.如权利要求4所述的锂电池包塑设备,其特征在于,所述的拉膜组件和切刀之间通过杠杆配合,杠杆的一端转接在切刀顶部,另一端用于在切刀下压时引导升降夹块上升。5. The lithium battery overmolding equipment as claimed in claim 4, wherein the film pulling assembly and the cutter are matched by a lever, one end of the lever is connected to the top of the cutter, and the other end is used for cutting When the knife is pressed down, the lifting clamp is guided to rise. 6.如权利要求1所述的锂电池包塑设备,其特征在于,所述的吸膜组件包括嵌装在包膜工作台上的真空吸板,该真空吸板上分布有吸膜口,包膜工作台上方安装有活动的升降臂,所述升降臂装有与真空吸板配合的真空吸盘。6. The lithium battery overmolding equipment according to claim 1, wherein the film suction assembly includes a vacuum suction plate embedded on the coating workbench, and the vacuum suction plate is distributed with film suction ports, A movable lifting arm is installed above the coating workbench, and the lifting arm is equipped with a vacuum suction cup matched with a vacuum suction plate. 7.如权利要求1所述的锂电池包塑设备,其特征在于,所述供料通道的两端分别具有处于高位的加料位和处于低位的出料位;7. The lithium battery overmolding equipment according to claim 1, wherein the two ends of the feeding channel respectively have a high feeding level and a low discharging level; 出料位的一侧设有出料口,另一侧安装有所述的推动气缸;One side of the discharge position is provided with a discharge port, and the other side is equipped with the push cylinder; 加料位和出料位之间的滑行通道上设有限定锂电池单排通过的压板,和覆盖于滑行通道上方的取料盖板。The sliding channel between the feeding level and the discharging level is provided with a pressing plate that limits the passage of lithium batteries in a single row, and a reclaiming cover that covers the sliding channel. 8.如权利要求7所述的锂电池包塑设备,其特征在于,所述出料口的一侧设有进膜导嘴,该进膜导嘴的具有引导锂电池进入膜内的尖嘴部,所述的尖嘴部由多块弹性片拼成。8. The lithium battery overmolding equipment as claimed in claim 7, characterized in that, one side of the discharge port is provided with a film-feeding guide nozzle, and the film-feeding guide nozzle has a pointed mouth that guides the lithium battery into the film part, the pointed mouth part is made up of multiple pieces of elastic pieces. 9.如权利了要求1所述的锂电池包塑设备,其特征在于,所述的出料通道的两侧设有调节夹持口,两调节夹持口处设有同步运动的调齐夹板,调齐夹板上具有作用于锂电池端部的夹持凸起。9. The lithium battery overmolding equipment as claimed in claim 1, characterized in that, both sides of the discharge channel are provided with adjustment clamping ports, and two adjusting clamping ports are provided with synchronously moving alignment splints , the alignment splint has a clamping protrusion acting on the end of the lithium battery. 10.如权利要求1所述的锂电池包塑设备,其特征在于,所述的弹性压板具有延伸至出料通道的下料口处的挡料部,弹性压板的上方放置有配重块。10. The lithium battery overmolding equipment according to claim 1, wherein the elastic pressing plate has a material blocking portion extending to the discharge opening of the discharge channel, and a counterweight is placed above the elastic pressing plate.
CN201420867430.9U 2014-12-31 2014-12-31 The plastic equipment of a kind of lithium battery Expired - Lifetime CN204407433U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104577214A (en) * 2014-12-31 2015-04-29 浙江天能能源科技有限公司 Lithium battery plastic coating device
CN106785070A (en) * 2017-01-18 2017-05-31 合肥国轩高科动力能源有限公司 A kind of rapid coating device and method for lithium ion battery

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104577214A (en) * 2014-12-31 2015-04-29 浙江天能能源科技有限公司 Lithium battery plastic coating device
CN104577214B (en) * 2014-12-31 2017-04-12 浙江天能能源科技股份有限公司 Lithium battery plastic coating device
CN106785070A (en) * 2017-01-18 2017-05-31 合肥国轩高科动力能源有限公司 A kind of rapid coating device and method for lithium ion battery
CN106785070B (en) * 2017-01-18 2023-03-10 合肥国轩高科动力能源有限公司 Rapid film coating device and method for lithium ion battery

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Address after: 313100 Huzhou Province, Changxing County, painted Creek Industrial Park, Bao bridge road, No. 18

Patentee after: Zhejiang energy energy Polytron Technologies Inc

Address before: 313100 Huzhou Province, Changxing County, painted Creek Industrial Park, Bao bridge road, No. 18

Patentee before: Zhejiang Tianneng Energy Technology Co., Ltd.

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