CN204405562U - Strong magnetic-online nondestructive inspection system of image associating wire rope - Google Patents
Strong magnetic-online nondestructive inspection system of image associating wire rope Download PDFInfo
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- CN204405562U CN204405562U CN201520023736.0U CN201520023736U CN204405562U CN 204405562 U CN204405562 U CN 204405562U CN 201520023736 U CN201520023736 U CN 201520023736U CN 204405562 U CN204405562 U CN 204405562U
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Abstract
The utility model relates to a kind of strong magnetic-online nondestructive inspection system of image associating wire rope.For reducing wire rope line flaw detection workload, there is provided a kind of directly perceived, accurately, be convenient to artificial reinspection, the online nondestructive inspection system of the wire rope being conducive to applying and method, the strong magnetic of the utility model-online nondestructive inspection system of image associating wire rope, also comprise N number of camera (or high-speed digital camera), above-mentioned camera is evenly centered around around wire rope, above-mentioned camera through signal wire connects with the signal input part of main control system, the distance at each camera center to wire rope center is B, its visual angle of longitudinally finding a view is-A ° ~ A °, wherein N is positive integer, and 2≤N≤5, A, B are positive number, and A≤15.The utility model have workload few, directly perceived, accurate, be convenient to artificial reinspection, be conducive to the advantage applied, be suitable for various mining firm.
Description
Technical field
The utility model relates to a kind of strong magnetic-online nondestructive inspection system of image associating wire rope.
Background technology
In coal mining, personnel, equipment turnover mine all need by winch jacking system.During work, wire rope needs to bear white elephant, if winch jacking system wire rope is once occur fracture accident, major accident will occur.If can before accident appears in wire rope, find that the situation of badly broken appears in wire rope in advance, just can before there is rope-broken accident in wire rope timely more change steel rope, the generation that just can effectively avoid a nasty accident.
Nondestructive Testing for Wire Ropes is one and has developed the technology of over one hundred year, technological means is passed through in its effect, detect the defect existed in wire rope with no damage, all require in all kinds of standards and norms both domestic and external to use this quasi-instrument to check the damage status of wire rope.But the use of steel rope flow detector is still undesirable.
A lot of colliery would rather take manual detection that is time-consuming, effort to carry out wire rope on-line checkingi, and also do not believe existing Nondestructive Testing for Wire Ropes, the wire rope Non-Destructive Testing that high price is bought all has become ornaments.But the wire rope that existing colliery uses reaches hundreds of rice and even goes up km, can only with the naked eye check on one-inch one-inch ground, length consuming time, take the service time of winch jacking system, and no matter who stares at the wire rope of movement for a long time, all easily dim eyesight, thus affect the accuracy of wire rope On line inspection.
Whether colliery uses wire rope, and general use is no more than 2 years, no matter occur damaging, just all change.Coal mine winch jacking system (being commonly called as overhead traveling crane) wire rope used is worth generally all wants about four or five hundred ten thousand yuan, this only by determining the mode whether changed tenure of use, there is very large waste on the one hand, also differ on the other hand and ensure safety surely, if sometimes use incorrect words, just there are wearing and tearing, steel wire fracture, modification, distortion abnormal conditions with about 1 year in wire rope.
Some colliery is more careful, and at set intervals, just intercept one section of wire rope from winch, carry out stretching experiment, that checks this section of wire rope bears ability.Can only intercept from the end of wire rope during intercepting, can only represent wire rope local and bear ability, in use, wearing and tearing, the corrosion situation of wire rope each several part are all not identical, and local can not the overall situation.And often intercepting one section, wire rope is just short one section, and the normal winch used can not always intercept.
How to design one more accurately, more intuitively, be convenient to recheck, more easily obtain users to trust, being beneficial to the wire rope On line inspection system and method applied, is the problem that wire rope line flaw detection practitioner urgently need solve.
Utility model content
The technical problems to be solved in the utility model is the complete image how obtaining wire rope, reduce the workload of wire rope On line inspection, provide a kind of directly perceived, accurately, be convenient to artificial reinspection, be conducive to strong magnetic-online nondestructive inspection system of image associating wire rope of applying.
For solving the problems of the technologies described above, the strong magnetic of the utility model-online nondestructive inspection system of image associating wire rope, comprise magnetic flaw detection sensor, main control system, storing apparatus and display, magnetic flaw detection sensor comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system, it is characterized in that: it also comprises N number of camera, above-mentioned camera is evenly centered around around wire rope, above-mentioned camera through signal wire connects with the signal input part of main control system, the distance at each camera center to wire rope center is B, its visual angle of longitudinally finding a view is-A ° ~ A °, wherein N is positive integer, and 2≤N≤5, A, B are positive number, and A≤15.
Strong magnetic before utilizing-online nondestructive inspection system of image associating wire rope carries out the method for the online nondestructive examination of wire rope, comprises the steps:
1.. start this strong magnetic-online nondestructive inspection system of image associating wire rope, by magnetic flaw detection sensor, online nondestructive examination is carried out to the wire rope of process, detected the translational speed V of wire rope by steel wire rope speed-measuring device simultaneously, by N number of camera, wire rope is taken, from wire rope initiating terminal to wire rope clearing end, carry out taking, detecting, and records photographing/detection moment t, the shooting that initiating terminal is corresponding/detection moment is t
0, the shooting that clearing end is corresponding/detection moment is t
y, the magnetic induction signal that the image information clapped by camera of main control system and magnetic flaw detection sensor record synchronously is stored in storing apparatus;
2.. the frame figure of each camera shooting is for getting one group, and choose a frame every time period T in every framing figure, T=2 × B × (tan ∠ A) ÷ V, each frame figure chosen each group is arranged in order, and forms the longitudinal steel wire rope image that N bar is complete, is designated as F respectively
1, F
2f
n;
3.. main control system is scan N bar longitudinal steel wire rope image F one by one
1, F
2f
n, find out every bar longitudinal steel wire rope image F
1, F
2f
nrupture appears in middle steel wire lines, get loose, distortion and other frame figure suddenlyd change are labeled as abnormal frame figure, records and adds up the abnormal moment t that in this longitudinal steel wire rope image, abnormal frame figure is corresponding
x, form each longitudinal steel wire rope image F
1, F
2f
nabnormal moment t
xmanifold;
4.. the magnetic induction signal waveforms that main control system scanning magnetic flaw detection sensor detects, find out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold;
5.. main control system is by each longitudinal steel wire rope image F
1, F
2f
nabnormal moment t
xmanifold and t
ymanifold merge, unified for and the abnormal moment t of abnormity point one_to_one corresponding
zmanifold, and according to L
z=(t
z-t
0) × V, calculates this exception moment t
zabnormity point corresponding is on a steel cord to the distance L of wire rope initiating terminal
z, as the location parameter of abnormity point, main control system marks off N bar image display area, 1 oscillogram viewing area and 1 location parameter viewing area on indicator screen, is respectively used to order display and each abnormal moment t
zabnormity point corresponding is on a steel cord at N bar longitudinal steel wire rope image F
1, F
2f
nthe location parameter that the frame figure of middle correspondence, unusual waveforms figure section corresponding on magnetic induction signal waveforms and this abnormity point are corresponding.
In the frame figure that main control system is taken at each camera respectively, per interval T chooses a frame, (T=2 × B × (tan ∠ A) ÷ V), the longitudinal steel wire rope image that composition N bar is complete, main control system is utilized therefrom to select frame figure containing abnormity point, the abnormity point oscillogram section found by Magnetic testi finds out these abnormal corresponding shooting moment (being called for short the abnormal moment), and calculate each abnormal time to be engraved on twine rope corresponding abnormity point camera take pictures from different perspectives, show the Magnetic testi oscillogram section of this abnormity point simultaneously.Design like this, people just can from any abnormity point of multi-angle observation, in conjunction with the Magnetic testi oscillogram section of this abnormity point, comprehensive descision, mutually to prove, and by location parameter corresponding to abnormity point, can also manually find this abnormity point on a steel cord.This makes wire rope on-line checkingi more accurate on the one hand, has also deepened people to confidence of the present utility model on the other hand, is convenient to the application of the utility model Technique Popularizing.
The another kind of scheme of the strong magnetic of the utility model-online nondestructive inspection system of image associating wire rope, it comprises magnetic flaw detection sensor, main control system, storing apparatus and display, magnetic flaw detection sensor comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system, it is characterized in that: it also comprises N number of high-speed digital camera, above-mentioned high-speed digital camera is evenly centered around around wire rope, above-mentioned high-speed digital camera is connected with the signal input part of main control system by signal wire, the distance at each high-speed digital camera center to wire rope center is B, its visual angle of longitudinally finding a view is-A ° ~ A °, wherein N is positive integer, and 2≤N≤5, A, B are positive number, and A≤15.
Utilize aforementioned strong magnetic-online nondestructive inspection system of image associating wire rope to carry out the method for the online nondestructive examination of wire rope, comprise the steps:
1.. start this strong magnetic-online nondestructive inspection system of image associating wire rope, by magnetic flaw detection sensor, online nondestructive examination is carried out to the wire rope of process, detected the translational speed V of wire rope by steel wire rope speed-measuring device simultaneously, high-speed digital camera is set to automatic shooting, be T=2 × B × (tan ∠ A) ÷ V during shooting interval, by N number of high-speed digital camera, wire rope is taken, from wire rope initiating terminal to wire rope clearing end, carry out taking, detecting, and records photographing/detection moment t, the shooting that initiating terminal is corresponding/detection moment is t
0, the shooting that clearing end is corresponding/detection moment is t
y, the magnetic induction signal that the digital photograph clapped by high-speed digital camera of main control system and magnetic flaw detection sensor record synchronously is stored in storing apparatus;
2.. each digital photograph that each high-speed digital camera is taken temporally is arranged in order by main control system respectively, forms the longitudinal steel wire rope image that N bar is complete, is designated as F respectively
1, F
2f
n;
3.. main control system is scan N bar longitudinal steel wire rope image F one by one
1, F
2f
n, find out every bar longitudinal steel wire rope image F
1, F
2f
nrupture appears in middle steel wire lines, get loose, distortion and other digital photographs suddenlyd change are labeled as abnormal photo, records and adds up the abnormal moment t that in this longitudinal steel wire rope image, abnormal photo is corresponding
x, form each longitudinal steel wire rope image F
1, F
2f
nabnormal moment t
xmanifold;
4.. the magnetic induction signal waveforms that main control system scanning magnetic flaw detection sensor detects, find out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold;
5.. main control system is by each longitudinal steel wire rope image F
1, F
2f
nabnormal moment t
xmanifold and t
ymanifold merge, unified for and the abnormal moment t of abnormity point one_to_one corresponding
zmanifold, and according to L
z=(t
z-t
0) × V, calculates this exception moment t
zabnormity point corresponding is on a steel cord to the distance L of wire rope initiating terminal
z, as the location parameter of abnormity point, main control system marks off N bar image display area, 1 oscillogram viewing area and 1 location parameter viewing area on indicator screen, is respectively used to order display and each abnormal moment t
zabnormity point corresponding is on a steel cord at N bar longitudinal steel wire rope image F
1, F
2f
nthe location parameter that the digital photograph of middle correspondence, unusual waveforms figure section corresponding on magnetic induction signal waveforms and this abnormity point are corresponding.
Replace camera with high-speed digital camera, and the running speed of take pictures frequency and the steel wire of high speed camera is adapted, after all photos that same high-speed digital camera is taken queue, neither too much nor too little is the image of a complete wire rope just.Design like this, image is more clear.
The another kind of scheme of the strong magnetic of the utility model-online nondestructive inspection system of image associating wire rope, it comprises magnetic flaw detection sensor, main control system, storing apparatus and display, magnetic flaw detection sensor comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system, it is characterized in that: it also comprises N number of camera, above-mentioned camera is evenly centered around around wire rope, above-mentioned camera is connected with the video signal input terminal of main control system by video signal cable, the horizontal width of finding a view of each camera is N/mono-circumference of wire rope, and it is symmetrical, visual angle of longitudinally finding a view is-A ° ~ A °, the distance at each camera center to wire rope center is B, wherein N is positive integer, and 2≤N≤6, A, B are positive number, and A≤15.
Utilize aforementioned strong magnetic-online nondestructive inspection system of image associating wire rope to carry out the method for the online nondestructive examination of wire rope, comprise the steps:
1.. start this strong magnetic-online nondestructive inspection system of image associating wire rope, by magnetic flaw detection sensor, online nondestructive examination is carried out to the wire rope of process, detected the translational speed V of wire rope by steel wire rope speed-measuring device simultaneously, by N number of camera, wire rope is made a video recording, from wire rope initiating terminal to wire rope clearing end, carry out taking, detecting, and records photographing/detection moment t, the shooting that initiating terminal is corresponding/detection moment is t
0, the shooting that clearing end is corresponding/detection moment is t
y, the magnetic induction signal that the image information clapped by camera of main control system and magnetic flaw detection sensor record synchronously is stored in storing apparatus;
2.. N number of frame picture that the same time takes by main control system is spliced into the simulation complete expansion frame figure of a frame wire rope periphery in order successively, each is simulated complete expansion frame figure to arrange by shooting time order, a frame is chosen every time period T, wherein T=2 × B × (tan ∠ A) ÷ V, each choosing is simulated complete expansion frame figure to be arranged in order, form a complete longitudinal steel wire rope periphery stretch-out view;
3.. main control system scanning longitudinal steel wire rope periphery stretch-out view, find out that wherein steel wire lines occurs rupture, gets loose, distortion and other frame figure suddenlyd change be labeled as abnormal frame figure, record and add up abnormal moment t corresponding to this abnormal frame figure
x, form abnormal moment t
xmanifold;
4.. the magnetic induction signal waveforms that main control system scanning magnetic flaw detection sensor detects, find out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold;
5.. main control system is by t
xmanifold and t
ymanifold merge, unified for and the abnormal moment t of abnormity point one_to_one corresponding
zmanifold, and according to L
z=(t
z-t
0) × V, calculates this exception moment t
zabnormity point corresponding is on a steel cord to the distance L of wire rope initiating terminal
zas the location parameter of abnormity point, main control system marks off image display area, oscillogram viewing area and position display district on indicator screen, is respectively used to the location parameter that order display frame figure, on magnetic induction signal waveforms corresponding unusual waveforms figure section and this abnormity point corresponding in longitudinal steel wire rope periphery stretch-out view with each abnormity point are corresponding.
Design like this, first N number of high-speed digital around wire rope is taken machine synchronization to photograph picture and merge one section of wire rope periphery stretch-out view, then, all wire rope periphery stretch-out views are arranged in a longitudinal steel wire rope periphery stretch-out view by shooting sequencing, main control system scanning longitudinal steel wire rope periphery stretch-out view, find out abnormity point wherein, the location parameter of the longitudinal steel wire rope periphery stretch-out view that on the screen of display, only display one is complete, magnetic induction signal waveforms that magnetic flaw detection sensor detects and abnormity point.Design like this, more intuitively, more eye-catching.
As optimization, when N number of frame picture that the same time takes by main control system is spliced into the simulation complete expansion frame figure of a frame wire rope periphery in order successively, the helicla flute be wound on wire rope core with each stock of picture is splicing foundation.Namely based on a width frame figure, repeatedly longitudinally to misplace fine setting to consecutive frame figure, each fine setting is no more than the longitudinal width of spiral fluted, and accumulative longitudinally fine setting is no more than spiral fluted pitch length, directly causes and the helicla flute lines splicing on consecutive frame figure is reached best condition.Design like this, can obtain the simulation complete expansion frame figure of more real wire rope periphery.
The another kind of scheme of the strong magnetic of the utility model-online nondestructive inspection system of image associating wire rope, it comprises magnetic flaw detection sensor, main control system, storing apparatus and display, magnetic flaw detection sensor comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system, it is characterized in that: it also comprises N number of high-speed digital camera, above-mentioned high-speed digital camera is evenly centered around around wire rope, above-mentioned high-speed digital camera is connected with the video signal input terminal of main control system by video signal cable, the horizontal width of finding a view of each high-speed digital camera is N/mono-circumference of wire rope, and it is symmetrical, visual angle of longitudinally finding a view is-A ° ~ A °, the distance at each high-speed digital camera center to wire rope center is B, wherein N is positive integer, and 2≤N≤6, A, B are positive number, and A≤15.
Utilize aforesaid strong magnetic-online nondestructive inspection system of image associating wire rope to carry out the method for the online nondestructive examination of wire rope, comprise the steps:
1.. start this strong magnetic-online nondestructive inspection system of image associating wire rope, by magnetic flaw detection sensor, online nondestructive examination is carried out to the wire rope of process, detected the translational speed V of wire rope by steel wire rope speed-measuring device simultaneously, high-speed digital camera is set to automatic shooting, be T=2 × B × (tan ∠ A) ÷ V during shooting interval, by N number of high-speed digital camera, wire rope is made a video recording, from wire rope initiating terminal to wire rope clearing end, carry out taking, detecting, and records photographing/detection moment t, the shooting that initiating terminal is corresponding/detection moment is t
0, the shooting that clearing end is corresponding/detection moment is t
y, the magnetic induction signal that the digital photograph clapped by high-speed digital camera of main control system and magnetic flaw detection sensor record synchronously is stored in storing apparatus;
2.. N number of digital photograph that the same time takes by main control system is spliced into the simulation complete expansion frame figure of a frame wire rope periphery in order successively, each is simulated complete expansion frame figure by the arrangement of shooting time order, form a complete longitudinal steel wire rope periphery stretch-out view;
3.. main control system scanning longitudinal steel wire rope periphery stretch-out view, find out that wherein steel wire lines occurs rupture, gets loose, distortion and other frame figure suddenlyd change be labeled as abnormal frame figure, record and add up abnormal moment t corresponding to this abnormal frame figure
x, form abnormal moment t
xmanifold;
4.. the magnetic induction signal waveforms that main control system scanning magnetic flaw detection sensor detects, find out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold;
5.. main control system is by t
xmanifold and t
ymanifold merge, unified for and the abnormal moment t of abnormity point one_to_one corresponding
zmanifold, and according to L
z=(t
z-t
0) × V, calculates this exception moment t
zabnormity point corresponding is on a steel cord to the distance L of wire rope initiating terminal
zas the location parameter of abnormity point, main control system marks off image display area, oscillogram viewing area and position display district on indicator screen, is respectively used to the location parameter that order display frame figure, on magnetic induction signal waveforms corresponding unusual waveforms figure section and this abnormity point corresponding in longitudinal steel wire rope periphery stretch-out view with each abnormity point are corresponding.Replace camera with high-speed digital camera, image is more clear.
The online nondestructive inspection system of the strong magnetic of the utility model-image associating wire rope have workload few, directly perceived, accurate, be convenient to artificial reinspection, be conducive to the advantage applied, be suitable for various mining firm.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the strong magnetic of the utility model-online nondestructive inspection system of image associating wire rope is described further:
Fig. 1 is this strong magnetic-image associating wire rope online nondestructive inspection system circuit line frame graph;
Fig. 2 is the position relationship schematic diagram of wire rope and camera in the embodiment one of this strong magnetic-online nondestructive inspection system of image associating wire rope.
Fig. 3 is the interface schematic diagram () of the display display of this strong magnetic-image associating wire rope online nondestructive inspection system embodiment one---containing complete longitudinal steel wire rope image;
Fig. 4 is the interface schematic diagram (two) of the display display of this strong magnetic-image associating wire rope online nondestructive inspection system embodiment one---containing the longitudinal steel wire rope picture frame figure that abnormity point on wire rope is corresponding;
Fig. 5 is this strong magnetic-middle wire rope of image associating wire rope online nondestructive inspection system embodiment two and the position relationship schematic diagram of camera;
Fig. 6 is the part longitudinal steel wire rope periphery stretch-out view of this strong magnetic-online nondestructive inspection system embodiment three, four of image associating wire rope;
Fig. 7 be the online nondestructive inspection system embodiment three, four of this strong magnetic-image associating wire rope the interface schematic diagram of display display.
Be abnormity point in circular instruction circle in Fig. 3,4,7, thick line segment table shows corrosion steel wire.
In figure: 1 be magnetic flaw detection sensor, 2 be main control system, 3 be storing apparatus, 4 be display, 5 be camera, 6 be wire rope, 7 be high-speed digital camera, 8 is helicla flute, 10 be image display area, 9, be oscillogram viewing area, 12 be position display district for the steel wire, 11 of wire rope.
Embodiment
Embodiment one: as Fig. 1, 2, the strong magnetic of the utility model-online nondestructive inspection system of image associating wire rope, comprise magnetic flaw detection sensor 1, main control system 2, storing apparatus 3 and display 4, magnetic flaw detection sensor 1 comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope 6 passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system 2 by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system 2, it is characterized in that: it also comprises N number of camera 5, above-mentioned camera 5 is evenly centered around around wire rope 6, above-mentioned camera 5 is connected by the signal input part of signal wire with main control system 2, the distance at each camera 5 center to wire rope 6 center is B, its visual angle of longitudinally finding a view is-A ° ~ A °, wherein N=3, A, B are positive number, and A≤15.
Utilize aforesaid strong magnetic-online nondestructive inspection system of image associating wire rope to carry out the method for the online nondestructive examination of wire rope, comprise the steps:
1.. start this strong magnetic-online nondestructive inspection system of image associating wire rope, online nondestructive examination is carried out by the wire rope 6 of magnetic flaw detection sensor 1 to process, detected the translational speed V of wire rope 6 by steel wire rope speed-measuring device simultaneously, taken by N number of camera 5 pairs of wire rope 6, from wire rope 6 initiating terminal to wire rope 6 clearing end, carry out taking, detecting, and records photographing/detection moment t, the shooting that initiating terminal is corresponding/detection moment is t
0, the shooting that clearing end is corresponding/detection moment is t
y, the magnetic induction signal that the image information clapped by camera 5 of main control system 2 and magnetic flaw detection sensor 1 record synchronously is stored in storing apparatus 3;
2.. the frame figure that each camera 5 is taken is for getting one group, and choose a frame every time period T in every framing figure, T=2 × B × (tan ∠ A) ÷ V, each frame figure chosen each group is arranged in order, and forms the longitudinal steel wire rope image that N bar is complete, is designated as F respectively
1, F
2f
n, as shown in Figure 3.
3.. main control system 2 is scan N bar longitudinal steel wire rope image F one by one
1, F
2f
n, find out every bar longitudinal steel wire rope image F
1, F
2f
nrupture appears in middle steel wire lines, get loose, distortion and other frame figure suddenlyd change are labeled as abnormal frame figure, records and adds up the abnormal moment t that in this longitudinal steel wire rope image, abnormal frame figure is corresponding
x, form each longitudinal steel wire rope image F
1, F
2f
nabnormal moment t
xmanifold;
4.. main control system 2 scans the magnetic induction signal waveforms that magnetic flaw detection sensor detects, finds out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold;
5.. main control system 2 is by each longitudinal steel wire rope image F
1, F
2f
nabnormal moment t
xmanifold and t
ymanifold merge, unified for and the abnormal moment t of abnormity point one_to_one corresponding
zmanifold, and according to L
z=(t
z-t
0) × V, calculates this exception moment t
zabnormity point corresponding is on a steel cord to the distance L of wire rope initiating terminal
z, as the location parameter of abnormity point, main control system marks off oscillogram viewing area 11,10,1, N bar image display area and 1 location parameter viewing area 12 on indicator screen, is respectively used to order display and each abnormal moment t
zabnormity point corresponding is on a steel cord at N bar longitudinal steel wire rope image F
1, F
2f
nthe location parameter that the frame figure of middle correspondence, unusual waveforms figure section corresponding on magnetic induction signal waveforms and this abnormity point are corresponding, as shown in Figure 4.
Embodiment two: the strong magnetic of the utility model-online nondestructive inspection system of image associating wire rope comprises magnetic flaw detection sensor 1, main control system 2, storing apparatus 3 and display 4, magnetic flaw detection sensor 1 comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope 6 passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system 2 by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system 2, it is characterized in that: it also comprises N number of high-speed digital camera 7, above-mentioned high-speed digital camera 7 is evenly centered around around wire rope, above-mentioned high-speed digital camera is connected by the signal input part of signal wire with main control system 2, the distance at each high-speed digital camera 7 center to wire rope center is B, its visual angle of longitudinally finding a view is-A ° ~ A °, wherein N=2, A, B are positive number, and A≤15, as shown in Figure 5, slightly.
Utilize aforementioned strong magnetic-online nondestructive inspection system of image associating wire rope to carry out the method for the online nondestructive examination of wire rope, comprise the steps:
1.. start this strong magnetic-online nondestructive inspection system of image associating wire rope, online nondestructive examination is carried out by the wire rope 6 of magnetic flaw detection sensor 1 to process, detected the translational speed V of wire rope 6 by steel wire rope speed-measuring device simultaneously, high-speed digital camera 7 is set to automatic shooting, be T=2 × B × (tan ∠ A) ÷ V during shooting interval, taken by N number of high-speed digital camera 7 pairs of wire rope 6, from wire rope 6 initiating terminal to wire rope 6 clearing end, take, detect, and records photographing/detection moment t, the shooting that initiating terminal is corresponding/detection moment is t
0, the shooting that clearing end is corresponding/detection moment is t
y, the magnetic induction signal that the digital photograph clapped by high-speed digital camera 7 of main control system and magnetic flaw detection sensor 1 record synchronously is stored in storing apparatus,
2.. each digital photograph that each high-speed digital camera 7 is taken temporally is arranged in order by main control system 2 respectively, forms the longitudinal steel wire rope image that N bar is complete, is designated as F respectively
1, F
2f
n;
3.. main control system 2 is scan N bar longitudinal steel wire rope image F one by one
1, F
2f
n, find out every bar longitudinal steel wire rope image F
1, F
2f
nrupture appears in middle steel wire lines, get loose, distortion and other digital photographs suddenlyd change are labeled as abnormal photo, records and adds up the abnormal moment t that in this longitudinal steel wire rope image, abnormal photo is corresponding
x, form each longitudinal steel wire rope image F
1, F
2f
nabnormal moment t
xmanifold;
4.. the magnetic induction signal waveforms that main control system scanning magnetic flaw detection sensor detects, find out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold;
5.. main control system is by each longitudinal steel wire rope image F
1, F
2f
nabnormal moment t
xmanifold and t
ymanifold merge, unified for and the abnormal moment t of abnormity point one_to_one corresponding
zmanifold, and according to L
z=(t
z-t
0) × V, calculates this exception moment t
zabnormity point corresponding is on a steel cord to the distance L of wire rope initiating terminal
z, as the location parameter of abnormity point, main control system marks off N bar image display area, 1 oscillogram viewing area and 1 location parameter viewing area on indicator screen, is respectively used to order display and each abnormal moment t
zabnormity point corresponding is on a steel cord at N bar longitudinal steel wire rope image F
1, F
2f
nthe location parameter that the digital photograph of middle correspondence, unusual waveforms figure section corresponding on magnetic induction signal waveforms and this abnormity point are corresponding.
Compared with embodiment one, embodiment dual-purpose high-speed digital camera 7 instead of camera 5, and the online nondestructive means of wire rope is also because of above-mentioned hardware change simultaneously, makes accommodation.
Embodiment three: the strong magnetic of the utility model-online nondestructive inspection system of image associating wire rope comprises magnetic flaw detection sensor 1, main control system 2, storing apparatus 3 and display 4, magnetic flaw detection sensor 1 comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope 6 passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system, it is characterized in that: it also comprises N number of camera 5, above-mentioned camera 5 is evenly centered around around wire rope 6, above-mentioned camera 5 is connected by the video signal input terminal of video signal cable with main control system 2, the horizontal width of finding a view of each camera 5 is N/mono-circumference of wire rope 6, and it is symmetrical, visual angle of longitudinally finding a view is-A ° ~ A °, the distance at each camera 5 center to wire rope 6 center is B, wherein N=4, A, B are positive number, and A≤15.
Utilize aforesaid strong magnetic-online nondestructive inspection system of image associating wire rope to carry out the method for the online nondestructive examination of wire rope, comprise the steps:
1.. start this strong magnetic-online nondestructive inspection system of image associating wire rope, online nondestructive examination is carried out by the wire rope 6 of magnetic flaw detection sensor 1 to process, detected the translational speed V of wire rope by steel wire rope speed-measuring device simultaneously, made a video recording by N number of camera 5 pairs of wire rope 6, from wire rope 6 initiating terminal to wire rope 6 clearing end, carry out taking, detecting, and records photographing/detection moment t, the shooting that initiating terminal is corresponding/detection moment is t
0, the shooting that clearing end is corresponding/detection moment is t
y, the magnetic induction signal that the image information clapped by camera 5 of main control system 2 and magnetic flaw detection sensor 1 record synchronously is stored in storing apparatus 3;
2.. N number of frame picture that the same time takes by main control system 2 is spliced into the simulation complete expansion frame figure of a frame wire rope periphery in order successively, each is simulated complete expansion frame figure to arrange by shooting time order, a frame is chosen every time period T, wherein T=2 × B × (tan ∠ A) ÷ V, each choosing is simulated complete expansion frame figure to be arranged in order, form a complete longitudinal steel wire rope periphery stretch-out view, as shown in Figure 6.
3.. main control system 2 scans longitudinal steel wire rope periphery stretch-out view, finds out that wherein steel wire lines occurs rupture, gets loose, distortion and other frame figure suddenlyd change be labeled as abnormal frame figure, record and add up abnormal moment t corresponding to this abnormal frame figure
x, form abnormal moment t
xmanifold;
4.. main control system 2 scans the magnetic induction signal waveforms that magnetic flaw detection sensor detects, finds out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold;
5.. main control system 2 is by t
xmanifold and t
ymanifold merge, unified for and the abnormal moment t of abnormity point one_to_one corresponding
zmanifold, and according to L
z=(t
z-t
0) × V, calculates this exception moment t
zabnormity point corresponding on wire rope 6 is to the distance L of wire rope 6 initiating terminal
zas the location parameter of abnormity point, main control system 2 marks off image display area 10, oscillogram viewing area 11 and position display district 12 on display 4 screen, be respectively used to the location parameter that order display frame figure, on magnetic induction signal waveforms corresponding unusual waveforms figure section and this abnormity point corresponding in longitudinal steel wire rope periphery stretch-out view with each abnormity point are corresponding, as shown in Figure 7.
When N number of frame picture that the same time takes by main control system 2 is spliced into the simulation complete expansion frame figure of a frame wire rope periphery in order successively, the helicla flute 8 be wound on wire rope core with stock each in picture is splicing foundation.
Embodiment four: the strong magnetic of the utility model-online nondestructive inspection system of image associating wire rope comprises magnetic flaw detection sensor 1, main control system 2, storing apparatus 3 and display 4, magnetic flaw detection sensor 1 comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope 6 passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system, it is characterized in that: it also comprises N number of high-speed digital camera 7, above-mentioned high-speed digital camera 7 is evenly centered around around wire rope 6, above-mentioned high-speed digital camera 7 is connected by the video signal input terminal of video signal cable with main control system 2, the horizontal width of finding a view of each high-speed digital camera 7 is N/mono-circumference of wire rope 6, and it is symmetrical, visual angle of longitudinally finding a view is-A ° ~ A °, the distance at each high-speed digital camera 7 center to wire rope 6 center is B, wherein N=5, A, B are positive number, and A≤15.
Utilize aforesaid strong magnetic-online nondestructive inspection system of image associating wire rope to carry out the method for the online nondestructive examination of wire rope, comprise the steps:
1.. start this strong magnetic-online nondestructive inspection system of image associating wire rope, online nondestructive examination is carried out by the wire rope 6 of magnetic flaw detection sensor 1 to process, detected the translational speed V of wire rope by steel wire rope speed-measuring device simultaneously, high-speed digital camera 7 is set to automatic shooting, be T=2 × B × (tan ∠ A) ÷ V during shooting interval, made a video recording by N number of high-speed digital camera 7 pairs of wire rope 6, from wire rope 6 initiating terminal to wire rope 6 clearing end, take, detect, and records photographing/detection moment t, the shooting that initiating terminal is corresponding/detection moment is t
0, the shooting that clearing end is corresponding/detection moment is t
y, the magnetic induction signal that the digital photograph clapped by high-speed digital camera 7 of main control system 2 and magnetic flaw detection sensor 7 record synchronously is stored in storing apparatus 3,
2.. N number of digital photograph that the same time takes by main control system 2 is spliced into the simulation complete expansion frame figure of a frame wire rope periphery in order successively, each is simulated complete expansion frame figure to arrange by shooting time order, form a complete longitudinal steel wire rope periphery stretch-out view, see Fig. 6.
3.. main control system 2 scans longitudinal steel wire rope periphery stretch-out view, finds out that wherein steel wire lines occurs rupture, gets loose, distortion and other frame figure suddenlyd change be labeled as abnormal frame figure, record and add up abnormal moment t corresponding to this abnormal frame figure
x, form abnormal moment t
xmanifold;
4.. main control system 2 scans the magnetic induction signal waveforms that magnetic flaw detection sensor 1 detects, finds out the abnormal moment t of abnormal oscillogram section and oscillogram section correspondence
y, record and give the abnormal moment t of statistics
y, form abnormal moment t
ymanifold;
5.. main control system 2 is by t
xmanifold and t
ymanifold merge, unified for and the abnormal moment t of abnormity point one_to_one corresponding
zmanifold, and according to L
z=(t
z-t
0) × V, calculates this exception moment t
zabnormity point corresponding on wire rope 6 is to the distance L of wire rope initiating terminal
zas the location parameter of abnormity point, main control system 2 marks off image display area 10, oscillogram viewing area 11 and position display district 12 on indicator screen, be respectively used to the location parameter that order display frame figure, on magnetic induction signal waveforms corresponding unusual waveforms figure section and this abnormity point corresponding in longitudinal steel wire rope periphery stretch-out view with each abnormity point are corresponding, see Fig. 7.
When N number of frame picture that the same time takes by main control system 2 is spliced into the simulation complete expansion frame figure of a frame wire rope periphery in order successively, the helicla flute 8 be wound on wire rope core with each stock of picture is splicing foundation.
Claims (2)
1. one kind strong magnetic-online nondestructive inspection system of image associating wire rope, comprise magnetic flaw detection sensor, main control system, storing apparatus and display, magnetic flaw detection sensor comprises housing, strong magnet, magnet-sensitive element, A/D change-over circuit and steel wire rope speed-measuring device, housing is provided with through hole or groove, strong magnet and magnet-sensitive element are arranged on through hole or trench wall, wire rope passes through from through hole or groove, magnet-sensitive element is connected with the magnetic induction signal input part of main control system by A/D change-over circuit, the rate signal output terminal of steel wire rope speed-measuring device connects with the rope speed signal input part of main control system, it is characterized in that: it also comprises N number of camera or high-speed digital camera, above-mentioned camera or high-speed digital camera are evenly centered around around wire rope, above-mentioned camera or high-speed digital camera are connected with the signal input part of main control system by signal wire, the distance at center to the wire rope center of each camera or high-speed digital camera is B, its visual angle of longitudinally finding a view is-A ° ~ A °, wherein N is positive integer, and 2≤N≤5, A, B are positive number, and A≤15.
2. strong magnetic-online nondestructive inspection system of image associating wire rope according to claim 1, is characterized in that: the transverse direction of each camera or high-speed digital camera width of finding a view is N/mono-circumference of wire rope, and symmetrical.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104515777B (en) * | 2015-01-14 | 2017-03-08 | 兖州煤业股份有限公司 | The strong magnetic image joint online nondestructive inspection system of steel wire rope and method |
| CN114166861A (en) * | 2021-12-15 | 2022-03-11 | 中煤科工集团上海有限公司 | Online nondestructive flaw detection device and method for surface of steel wire rope |
| CN116046883A (en) * | 2023-04-03 | 2023-05-02 | 南京市特种设备安全监督检验研究院 | Crane steel wire rope magnetic leakage-vision multi-mode fusion detection device and method |
-
2015
- 2015-01-14 CN CN201520023736.0U patent/CN204405562U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104515777B (en) * | 2015-01-14 | 2017-03-08 | 兖州煤业股份有限公司 | The strong magnetic image joint online nondestructive inspection system of steel wire rope and method |
| CN114166861A (en) * | 2021-12-15 | 2022-03-11 | 中煤科工集团上海有限公司 | Online nondestructive flaw detection device and method for surface of steel wire rope |
| CN116046883A (en) * | 2023-04-03 | 2023-05-02 | 南京市特种设备安全监督检验研究院 | Crane steel wire rope magnetic leakage-vision multi-mode fusion detection device and method |
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