CN204402802U - A kind of air compressor multifunctional combination valve arrangement - Google Patents
A kind of air compressor multifunctional combination valve arrangement Download PDFInfo
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- CN204402802U CN204402802U CN201420787433.1U CN201420787433U CN204402802U CN 204402802 U CN204402802 U CN 204402802U CN 201420787433 U CN201420787433 U CN 201420787433U CN 204402802 U CN204402802 U CN 204402802U
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- oil content
- blind flange
- air compressor
- valve arrangement
- multifunctional combination
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- 239000000945 filler Substances 0.000 claims description 10
- 238000013016 damping Methods 0.000 claims description 5
- 210000003205 muscle Anatomy 0.000 claims description 5
- 238000000926 separation method Methods 0.000 abstract description 5
- 239000000203 mixture Substances 0.000 abstract description 4
- 238000007789 sealing Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229940099259 vaseline Drugs 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
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Abstract
The utility model relates to a kind of air compressor multifunctional combination valve arrangement, comprise blind flange, and the oil content seat be arranged on blind flange and oily filter block, described blind flange is also provided with the mounting blocks installing main frame, this mounting blocks is provided with the gas port being communicated with main frame and oil content barrel, and be provided with a swan-neck in described gas port, the gas mixture that this swan-neck makes main frame discharge enters oil content barrel by tangential direction, and glide along oil content barrel sidewall spiral, realize Oil-gas Separation.Compared with prior art, the advantages such as the utility model has energy-saving and emission-reduction, economizes efficiency, leak source is few.
Description
Technical field
The utility model relates to air compressing machine technology, especially relates to a kind of air compressor multifunctional combination valve arrangement.
Background technique
Existing air compressor unit comprises motor, main frame, barrel of oil and gas, oily fine separator, Gas Cooler, oil cooler, thermostat valve, oily filter block, oil content seat, minimum pressure valve, wherein, main frame is fixed on tensioning plate, exhaust block is loaded onto below main exhaust end, install barrel of oil and gas simultaneously, connect main exhaust block and barrel of oil and gas (comprising multiple bolt and Sealing) with an outlet pipe; Single oil content seat can be arranged on the blind flange of barrel of oil and gas, connects with 6 ~ 8 bolts, needs paper washer or O type circle (painting vaseline) to seal simultaneously; Minimum pressure valve is arranged on oil content seat, connects with screw thread or 2 bolts, needs paper washer or O type circle (painting vaseline) to seal simultaneously; Oil filter block can be arranged on fixed plate, connects with 4 bolts; Can be rack-mount with 2 bolted thermostat valves, the filler opening of thermostat valve is connected with the oil outlet of oil content barrel an oil pipe and two joints.
Can find out, the part constituent element part of air compressor is a lot, the single number of spare parts brought and part kind just many.Numerous parts can not be removed or save owing to relating to the critical function demand of air compressor.So the part of the inner simple function of air compressor is very many, as exhaust block, main exhaust pipe, oily filter block, oil content seat, minimum pressure valve, thermostat valve, barrel of oil and gas flange etc., the part of these simple functions also will couple together by we, involved pipeline, joint, Sealing, standard connector, auxiliary fixing member etc., this kind does not embody concrete function part and then can produce in air compressor with quantity at double.This adds countless warehousing pressures, cost pressure, personnel management pressure, site management pressure etc. to undoubtedly a type of production company.The efficiency of production line also can reduce due to the increase of these number of spare parts.The cost of single complete machine also can not reduce for this reason.
Chinese patent application 201110121978.X discloses a kind of oil separation system structure of screw air compressor, comprise combination brake switch and proporting, oily separating barrel is equipped with below this combination brake switch and proporting, described combination brake switch and proporting and oily separating barrel joint arrange the O type circle that has seal action, oil content core, oily filter core is equipped with above described combination brake switch and proporting, the lower end mouth of described oil content core, the lower end mouth of oily filter core connect described combination brake switch and proporting respectively, described combination brake switch and proporting connects a thermostatic valve core, and the side of described combination brake switch and proporting connects a minimum pressure valve.This invention adopts after combination brake switch and proporting, and oil content core, oily filter core, minimum pressure valve, thermostat valve etc. can top loadings easily, save pipeline and joint, also save artificial simultaneously.But this structure still needs main frame to be connected to oil content barrel by outlet pipe, and its system adds additional a combination brake switch and proporting, although save members, but still there is a lot of leak point, and connected by flange welding when outlet pipe being connected oil content barrel, and in welding process, there is tolerance, be difficult to make oil gas enter oil content barrel by tangent direction, make the rough segmentation effect in oil content barrel undesirable, too increase the pressure of follow-up subdivision system.
Summary of the invention
The purpose of this utility model is exactly providing a kind of energy-saving and emission-reduction to overcome defect that above-mentioned prior art exists, economizing efficiency, air compressor multifunctional combination valve arrangement that leak source is few.
The purpose of this utility model can be achieved through the following technical solutions: a kind of air compressor multifunctional combination valve arrangement, it is characterized in that, comprise blind flange, and be arranged on the oil content seat at blind flange edge and oily filter block, described blind flange is also provided with the mounting blocks installing main frame, this mounting blocks is provided with the through hole being communicated with main frame and oil content barrel, a swan-neck is provided with in this through hole, the gas mixture that this swan-neck makes main frame discharge enters oil content barrel by tangential direction, and glide along oil content barrel sidewall spiral, realize Oil-gas Separation.
Described through hole is arranged on mounting blocks center, and described bore periphery is provided with the bolt hole be fixed on by main frame on blind flange.
Described swan-neck extends to oil content barrel inside by gas port, and to sidewalls flex, bend angle is 60 ~ 120 degree, can ensure that the gas mixture of discharging from main frame enters oil content barrel by tangential direction like this, and be arranged on completely in oil content barrel due to swan-neck, there is not leak source.
Be tightly connected with oil content barrel at the bottom of described blind flange, the platform being formed and install oil content seat and blind flange side stretches out, oil content seat and oily filter block are all arranged on blind flange side, formed with the main frame being arranged on blind flange top and blind flange surface pressure is balanced, reduce main frame and vibrate the impact that blind flange is caused, blind flange can also arrange vibration damping muscle.
Described oil content seat lower end connects minimum pressure valve.
Described blind flange is also provided with thermostat valve filler opening and oil content suction port, described thermostat valve filler opening is by being mounted on the thermostat valve of blind flange side with pipeline a, and described oil content suction port connects oil content seat by pipeline b.
Described pipeline a and pipeline b is all arranged along blind flange upper surface, and make the installation of pipeline stablize like this, tube side is short, decreases leak source, improves stability.
Oily filter block is provided with above described thermostat valve.
Be provided with thermostat valve oil outlet bottom described thermostat valve, described oily filter block side is provided with oil filter filler opening.
Described blind flange is also provided with the vibration damping muscle eliminating vibration.
Compared with prior art, the utility model has the following advantages:
1. main frame is directly installed on the blind flange of oil content barrel, reduces leak point, reduce the crushing (0.2bar) brought by pipeline between main frame to barrel of oil and gas, complete machine power reduction 1.5 ~ 2%, the crushing reduced brings the minimizing on power, and specific power is higher, and complete machine is more energy-conservation.For the air compressor of a 22KW, work every day 8 hours (electric efficiency is 92%): within 1 year, work=365 days × 8 hours=2920 hours altogether, if the air compressor required input power of 22KW is 22KW/92%=23.91KW, when within 1 year, needing 2920 hours × 23.91KW=69826KW/ altogether, this design can reduce the power of 1.5% ~ 2%, if 2% power can be reduced, then within 1 year, can save: during 69826KW/ × 2%=1396.5KW/ time.If commercial power is 1.5 yuan/kilowatt hour, then within 1 year, can save-1396.5 × 1.5=2094 unit, general a company has multiple stage baby compressor (or higher than 22KW), and the cost reduction that historical facts or anecdotes border is brought can be more).The minimizing of leak point reduces the generation of quality problems, decreases loss and the harm of the lubricant oil caused because of revealing.Lower maintenance cost and simple mounting type.
2. main frame is directly installed on oil content barrel, when main frame runs, although certain vibration can be produced to oil content barrel, but this vibration < is 7mm/s, by this vibration balancing being fallen with the oil content seat and oily filter block that are arranged on blind flange side, but also vibration damping muscle elimination vibration can be set, therefore can not have a negative impact.
3. original from main frame to the connecting tube of oil content barrel owing to saving, therefore, the oil gas decreasing main frame discharge carries out the function of pre-separation by this connecting tube, but the utility model is provided with swan-neck in oil drum, the oil gas that main frame is discharged clashes into oil content barrel sidewall according to tangent direction, preset the tracks of oil gas, substantially increase separating effect, and avoid originally external connecting tube due to the oil gas that causes of welding tolerance and be difficult to enter oil content barrel by tangent direction, thus the separating effect weakened.
Accompanying drawing explanation
Fig. 1 is the utility model air compressor Multifunctional combined valve structural representation;
Fig. 2 is another schematic diagram of the utility model air compressor multifunctional combination valve arrangement.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
Embodiment 1
As shown in Fig. 1 ~ 2, a kind of air compressor multifunctional combination valve arrangement, comprise blind flange 10, and the oil content seat 1 be arranged on blind flange 10 and oily filter block 2, described blind flange 10 is also provided with the mounting blocks 11 installing main frame, described mounting blocks 11 is a platform, and its center is provided with gas port 3,, periphery is provided with the bolt hole 13 be fixed on by main frame on blind flange.Described gas port 3 is communicated with main frame and oil content barrel, a swan-neck 15 is provided with in this gas port 3, described swan-neck 15 extends to oil content barrel inside by gas port 3, and to oil content barrel sidewalls flex, bend angle is 60 ~ 120 degree, can ensure that the gas mixture of discharging from main frame enters oil content barrel by tangential direction like this, and glide along oil content barrel sidewall spiral, realize Oil-gas Separation, and be arranged on completely in oil content barrel due to swan-neck, there is not leak source.
Be tightly connected with oil content barrel bottom described blind flange 10, form sealing plane 12, oil content barrel is sealed by sealing plane 12, main frame is arranged on the relative another side of sealing plane 12, and the platform being formed and install oil content seat 1 that stretches out in sealing plane 12 side, oil content seat 1 and oily filter block 2 are all arranged on blind flange 10 side, formed with the main frame being arranged on blind flange 10 napex and blind flange surface pressure is balanced, reduce main frame and vibrate the impact that blind flange is caused, blind flange can also arrange vibration damping muscle.
Described oil content seat 1 lower end connects minimum pressure valve 4.Described blind flange 10 is also provided with thermostat valve filler opening 7 and oil content suction port 5, described thermostat valve filler opening 7 is by being mounted on the thermostat valve 6 of blind flange side with pipeline a13, and described oil content suction port 7 connects oil content seat 1 by pipeline b14.Described pipeline a13 and pipeline b14 is all arranged along blind flange upper surface, and make the installation of pipeline stablize like this, tube side is short, decreases leak source, improves stability.Oily filter block 2 is provided with above described thermostat valve 6.Be provided with thermostat valve oil outlet 8 bottom described thermostat valve 6, described oily filter block 2 side is provided with oil filter filler opening 9.
Claims (10)
1. an air compressor multifunctional combination valve arrangement, it is characterized in that, comprise blind flange, and be arranged on the oil content seat at blind flange edge and oily filter block, described blind flange is also provided with the mounting blocks installing main frame, this mounting blocks is provided with the through hole being communicated with main frame and oil content barrel, is provided with a swan-neck in described through hole.
2. a kind of air compressor multifunctional combination valve arrangement according to claim 1, it is characterized in that, described through hole is arranged on mounting blocks center, and described bore periphery is provided with the bolt hole be fixed on by main frame on blind flange.
3. a kind of air compressor multifunctional combination valve arrangement according to claim 1, it is characterized in that, described swan-neck extends to oil content barrel inside by gas port, and to sidewalls flex, bend angle is 60 ~ 120 degree.
4. a kind of air compressor multifunctional combination valve arrangement according to claim 1, is characterized in that, is tightly connected at the bottom of described blind flange with oil content barrel, the platform being formed and install oil content seat and blind flange side stretches out.
5. a kind of air compressor multifunctional combination valve arrangement according to claim 1, is characterized in that, described oil content seat lower end connects minimum pressure valve.
6. a kind of air compressor multifunctional combination valve arrangement according to claim 1, it is characterized in that, described blind flange is also provided with thermostat valve filler opening and oil content suction port, described thermostat valve filler opening is by being mounted on the thermostat valve of blind flange side with pipeline a, and described oil content suction port connects oil content seat by pipeline b.
7. a kind of air compressor multifunctional combination valve arrangement according to claim 6, it is characterized in that, described pipeline a and pipeline b is all arranged along blind flange upper surface.
8. a kind of air compressor multifunctional combination valve arrangement according to claim 6, is characterized in that, be provided with oily filter block above described thermostat valve.
9. a kind of air compressor multifunctional combination valve arrangement according to claim 8, is characterized in that, be provided with thermostat valve oil outlet bottom described thermostat valve, and described oily filter block side is provided with oil filter filler opening.
10. a kind of air compressor multifunctional combination valve arrangement according to claim 1, is characterized in that, described blind flange is also provided with the vibration damping muscle eliminating vibration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420787433.1U CN204402802U (en) | 2014-12-12 | 2014-12-12 | A kind of air compressor multifunctional combination valve arrangement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420787433.1U CN204402802U (en) | 2014-12-12 | 2014-12-12 | A kind of air compressor multifunctional combination valve arrangement |
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| Publication Number | Publication Date |
|---|---|
| CN204402802U true CN204402802U (en) | 2015-06-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420787433.1U Withdrawn - After Issue CN204402802U (en) | 2014-12-12 | 2014-12-12 | A kind of air compressor multifunctional combination valve arrangement |
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| Country | Link |
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| CN (1) | CN204402802U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105736322A (en) * | 2014-12-12 | 2016-07-06 | 泛亚气体技术（无锡）有限公司 | Multifunctional combination valve structure for air compressor |
| WO2018198037A1 (en) * | 2017-04-24 | 2018-11-01 | Ing. Enea Mattei S.P.A. | Oil separator for a compressor and compressor assembly comprising said separator |
-
2014
- 2014-12-12 CN CN201420787433.1U patent/CN204402802U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105736322A (en) * | 2014-12-12 | 2016-07-06 | 泛亚气体技术（无锡）有限公司 | Multifunctional combination valve structure for air compressor |
| CN105736322B (en) * | 2014-12-12 | 2018-03-27 | 泛亚气体技术（无锡）有限公司 | A kind of air compressor multifunctional combination valve arrangement |
| WO2018198037A1 (en) * | 2017-04-24 | 2018-11-01 | Ing. Enea Mattei S.P.A. | Oil separator for a compressor and compressor assembly comprising said separator |
| CN110691909A (en) * | 2017-04-24 | 2020-01-14 | 英格恩尼马泰有限公司 | Oil separator for compressor and compressor assembly comprising said separator |
| RU2759041C2 (en) * | 2017-04-24 | 2021-11-09 | Инг. Енеа Маттей С.П.А. | Compressor separator and compressor unit containing the specified separator |
| CN110691909B (en) * | 2017-04-24 | 2022-01-11 | 英格恩尼马泰有限公司 | Oil separator for compressor and compressor assembly comprising said separator |
| US11703043B2 (en) | 2017-04-24 | 2023-07-18 | Ing. Enea Mattei S.P.A. | Oil separator for a compressor and compressor assembly comprising said separator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160603 Address after: 214028 Changjiang Road, New District, Jiangsu, Wuxi, 15-2 Patentee after: Pan Asia Gas Technology (Wuxi) Co., Ltd. Address before: 201809 No. 528 labour Road, Shanghai, Jiading District Patentee before: Pollet (Shanghai) Compressor Co., Ltd. |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150617 Effective date of abandoning: 20180327 |