CN204400906U - Pulverized coal pyrolysis pollutant disposal system and boiler combustion system - Google Patents
Pulverized coal pyrolysis pollutant disposal system and boiler combustion system Download PDFInfo
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- 238000000197 pyrolysis Methods 0.000 title claims abstract description 150
- 239000003245 coal Substances 0.000 title claims abstract description 119
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 103
- 239000003344 environmental pollutant Substances 0.000 title claims abstract description 56
- 231100000719 pollutant Toxicity 0.000 title claims abstract description 56
- 239000000571 coke Substances 0.000 claims abstract description 134
- 239000007789 gas Substances 0.000 claims abstract description 108
- 239000003546 flue gas Substances 0.000 claims abstract description 75
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 73
- 230000004913 activation Effects 0.000 claims abstract description 41
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 239000000779 smoke Substances 0.000 claims description 19
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- 238000000034 method Methods 0.000 abstract description 27
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- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
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Abstract
本实用新型涉及一种煤粉热解污染物处理系统及锅炉燃烧系统,其中煤粉热解污染物处理系统包括用于抽取烟气并负责输送烟气的烟气抽取子系统、用于通过烟气对接收的煤粉进行热解从而产生热解气和半焦的热解子系统和用于对半焦进行活化并成型的半焦活化子系统,本实用新型通过将锅炉内产生的烟气输送到煤粉热解炉,对煤粉进行热解,产生热解气和半焦,该热解气具有还原功能,将该热解气通入锅炉内,可以对锅炉内燃料燃烧产生的污染物中的NOx进行还原,热解过程产生的半焦经活化成型之后,可以作为吸附剂吸收锅炉内燃料燃烧产生的SOx,从而达到减少污染物排放和保护环境的目的。
The utility model relates to a pulverized coal pyrolysis pollutant treatment system and a boiler combustion system, wherein the pulverized coal pyrolysis pollutant treatment system includes a flue gas extraction subsystem for extracting flue gas and responsible for transporting the flue gas, and a flue gas extraction subsystem for passing flue gas Gas pyrolyzes the received coal powder to produce pyrolysis gas and semi-coke pyrolysis subsystem and semi-coke activation subsystem for activating and forming semi-coke. The utility model uses the flue gas generated in the boiler It is transported to the pulverized coal pyrolysis furnace, and the pulverized coal is pyrolyzed to produce pyrolysis gas and semi-coke. The pyrolysis gas has a reduction function, and the pyrolysis gas is passed into the boiler to reduce the pollution caused by fuel combustion in the boiler. After being activated and shaped , the semi-coke produced in the pyrolysis process can be used as an adsorbent to absorb SO x produced by fuel combustion in the boiler, so as to achieve the purpose of reducing pollutant emissions and protecting the environment.
Description
技术领域technical field
本实用新型涉及煤粉燃烧技术领域,尤其涉及一种煤粉热解污染物处理系统及锅炉燃烧系统。The utility model relates to the technical field of pulverized coal combustion, in particular to a pulverized coal pyrolysis pollutant treatment system and a boiler combustion system.
背景技术Background technique
近些年火电行业的快速发展,对国民经济的发展有很大的促进作用,同时也造成了严重的环境污染。煤粉在燃烧时会产生粉尘、NOx、SOx、CO等污染物,这些产物都将对大气造成环境污染。其中,SOx排入大气之后主要以SO2的形式存在,空气中的SO2浓度和存在超过一定值时会对植物造成伤害;燃烧所产生的NOx中NO约占90%~95%,在任何温度时生成的NO都会转化为NO2,而NOx对人体的呼吸系统有刺激性,甚至会引起慢性中毒,对自然界的植物也会造成很大的伤害。另外,两种气体还都会跟大气中的其他污染物发生作用形成光化学烟雾,危害性较大,因此对于SOx和NOx的控制十分重要。The rapid development of the thermal power industry in recent years has greatly promoted the development of the national economy, but it has also caused serious environmental pollution. When pulverized coal is burned, it will produce dust, NO x , SO x , CO and other pollutants, and these products will cause environmental pollution to the atmosphere. Among them, SO x mainly exists in the form of SO 2 after being discharged into the atmosphere. When the concentration and existence of SO 2 in the air exceed a certain value, it will cause damage to plants; NO in the NO x produced by combustion accounts for about 90% to 95%. The NO produced at any temperature will be converted into NO 2 , while NO x is irritating to the human respiratory system, even causing chronic poisoning, and causing great damage to plants in nature. In addition, both gases will react with other pollutants in the atmosphere to form photochemical smog, which is more harmful, so it is very important for the control of SO x and NO x .
随着国家环保政策日益严格,对电力行业尤其是火电机组提出了更高的环保要求。而这些污染物中的NOx和SOx是这些污染物中较为难处理的。目前,降低SOx的技术手段主要有燃烧前(对燃料的处理)、燃烧中(炉内脱硫,主要是流化床燃烧技术和炉内喷钙技术)和燃烧后(烟气脱硫技术)。目前应用最广和最有效的技术就是烟气脱硫技术,主要有石灰石-石膏湿法、喷雾干燥法、炉内喷钙加尾部增湿活化法、烟气循环流化床脱硫法等,但这些方法普遍存在初投资和运行费用高、设计和运行中制约因素多、容易造成二次污染等问题,而且多数脱硫副产品无法回收或者利用价值不高。With the increasingly stringent national environmental protection policies, higher environmental protection requirements have been put forward for the power industry, especially for thermal power units. Among these pollutants, NOx and SOx are more difficult to deal with. At present, the technical means to reduce SO x mainly include pre-combustion (treatment of fuel), during combustion (in-furnace desulfurization, mainly fluidized bed combustion technology and furnace calcium injection technology) and post-combustion (flue gas desulfurization technology). At present, the most widely used and most effective technology is flue gas desulfurization technology, mainly including limestone-gypsum wet method, spray drying method, calcium spraying in furnace plus tail humidification activation method, flue gas circulating fluidized bed desulfurization method, etc., but these The method generally has problems such as high initial investment and operating costs, many constraints in design and operation, and easy to cause secondary pollution, and most desulfurization by-products cannot be recovered or have low utilization value.
目前,燃煤电厂降低NOx的技术手段主要是通过低氮燃烧技术和选择性催化还原技术(以下简称SCR技术)来实现。但随着运行煤种的变化和燃烧设备的烧损,会使NOx的排放超过设计值,在运行中为了达到更低的NOx排放,降低锅炉运行的氧量,但这将导致锅炉内水冷壁高温腐蚀现象的发生,并且也将导致锅炉未燃烧热损失的增加,长期运行后低氮燃烧技术无法满足设计要求。而SCR技术虽然可以通过控制喷氨量很好的控制烟气中的NOx,但是该技术也存在初投资大,运行费用高,催化剂价格昂贵,并且存在氨泄漏的危险等缺点。At present, the technical means for reducing NO x in coal-fired power plants are mainly realized through low-nitrogen combustion technology and selective catalytic reduction technology (hereinafter referred to as SCR technology). However, with the change of operating coal type and the burning loss of combustion equipment, the emission of NOx will exceed the design value. In order to achieve lower NOx emission during operation, the amount of oxygen in boiler operation should be reduced, but this will lead to The occurrence of high-temperature corrosion of the water wall will also lead to an increase in the unburned heat loss of the boiler. After long-term operation, the low-nitrogen combustion technology cannot meet the design requirements. Although the SCR technology can control the NO x in the flue gas well by controlling the amount of ammonia injection, it also has disadvantages such as large initial investment, high operating cost, expensive catalyst, and the danger of ammonia leakage.
现有技术中有一种解耦循环流化床燃烧系统及其脱硫与脱硝方法,针对流化床燃烧技术将循环床中的煤燃烧分为隔绝空气干馏和半焦燃烧两个步骤,以解决脱硫和脱硝的矛盾。原煤干馏过程中释放的含硫气体被脱硫剂捕捉,干馏产生的半焦进入燃烧区下部脱硫区,半焦燃烧生成的NOx与干馏产生的还原气体在燃烧区上部反应而脱硝。In the prior art, there is a decoupled circulating fluidized bed combustion system and its desulfurization and denitrification method. For the fluidized bed combustion technology, the coal combustion in the circulating bed is divided into two steps: isolated air dry distillation and semi-coke combustion, in order to solve the problem of desulfurization. Contradictions with denitrification. The sulfur-containing gas released during the dry distillation of raw coal is captured by the desulfurizer, and the semi - coke produced by the dry distillation enters the desulfurization zone at the lower part of the combustion zone.
该方法脱除SOx和NOx主要应用的技术是流化床燃烧技术,而这种技术的局限性较大,这种技术在脱除SOx的同时,需要在流化床锅炉炉膛内添加脱硫剂来实现,而且这种方法比较受限于流化床燃烧这种燃烧方式,脱硫剂的添加对于流化床锅炉炉内水冷壁的磨损非常严重,对锅炉的正常运行会造成威胁。这种方法也很难做到将NOx控制到较低水平,需要配合尾部烟道的烟气处理技术来达到环保的要求。The main technology used to remove SO x and NO x in this method is fluidized bed combustion technology, but this technology has relatively large limitations. While removing SO x , this technology needs to add Desulfurization agent is used to achieve this, and this method is relatively limited to the combustion method of fluidized bed combustion. The addition of desulfurization agent will cause serious wear and tear on the water wall of the fluidized bed boiler furnace, and will pose a threat to the normal operation of the boiler. This method is also difficult to control NO x to a low level, and it needs to cooperate with the flue gas treatment technology of the tail flue to meet the requirements of environmental protection.
现有技术中还有一种煤粉锅炉混烧气体燃料降低氮氧化物的方法,将气体燃料分两级引入煤粉炉膛,在主燃区主燃烧器的底部引入一级气体燃料作为助燃燃料,并在主燃区采用“水平浓淡风”燃烧技术同时在低空气过量系数或整体还原气氛下燃烧;在主燃区的顶部引入二级气体燃料,形成还原气氛的再燃区;在再燃区的顶部引入燃尽风,完成燃尽。In the prior art, there is also a method of co-combusting gas fuel in pulverized coal boilers to reduce nitrogen oxides. The gas fuel is introduced into the pulverized coal furnace in two stages, and the primary gas fuel is introduced at the bottom of the main burner in the main combustion zone as a combustion-supporting fuel. And adopt the "horizontal thick-lean air" combustion technology in the main combustion area and burn under the low air excess coefficient or the overall reducing atmosphere; introduce secondary gas fuel at the top of the main combustion area to form a reburning area with a reducing atmosphere; at the top of the reburning area Introduce burnout air to complete burnout.
该方法虽然使用气体燃料再燃配合空气分级燃烧、水平浓淡风燃烧技术实现炉内的低NOx燃烧,但这种方法对气体的局限性较大,适用于有稳定气源的锅炉,对气源的要求较高,并且烟气中的SOx需要单独进行处理。Although this method uses gas fuel reburning combined with air staged combustion and horizontal dense-lean air combustion technology to achieve low NOx combustion in the furnace, this method has relatively large limitations on gas and is suitable for boilers with stable gas sources. The requirements are higher, and the SO x in the flue gas needs to be dealt with separately.
实用新型内容Utility model content
本实用新型的目的是提出一种煤粉热解污染物处理系统及锅炉燃烧系统,尽可能地减少煤粉燃烧过程中污染物的排放。The purpose of the utility model is to provide a pulverized coal pyrolysis pollutant treatment system and a boiler combustion system to reduce the discharge of pollutants during the pulverized coal combustion process as much as possible.
为实现上述目的,本实用新型提供了一种煤粉热解污染物处理系统,包括:烟气抽取子系统,用于抽取烟气,并负责输送所述烟气;In order to achieve the above purpose, the utility model provides a pulverized coal pyrolysis pollutant treatment system, including: a flue gas extraction subsystem, which is used to extract the flue gas and is responsible for transporting the flue gas;
热解子系统,用于通过所述烟气对接收的煤粉进行热解,产生热解气和半焦;The pyrolysis subsystem is used to pyrolyze the received coal powder through the flue gas to produce pyrolysis gas and semi-coke;
半焦活化子系统,用于对所述半焦进行活化并成型;semi-coke activation subsystem, used for activating and shaping the semi-coke;
污染物处理子系统,用于通过所述热解气对锅炉内燃料燃烧产生的NOx进行还原,并通过成型后的所述半焦对所述锅炉内燃料燃烧所产生的污染物进行脱硫处理。The pollutant treatment subsystem is used to reduce the NOx produced by the combustion of fuel in the boiler through the pyrolysis gas, and desulfurize the pollutants produced by the combustion of fuel in the boiler through the formed semi-coke .
进一步地,所述烟气抽取子系统包括烟气抽取管道,所述烟气抽取管道的第一端与锅炉连接,所述烟气抽取管道的第二端与所述热解子系统连接。Further, the flue gas extraction subsystem includes a flue gas extraction pipe, the first end of the flue gas extraction pipe is connected to the boiler, and the second end of the flue gas extraction pipe is connected to the pyrolysis subsystem.
进一步地,所述第一端位于安装在所述锅炉内的再热器之后和省煤器之前。Further, the first end is located after the reheater installed in the boiler and before the economizer.
进一步地,所述烟气的温度为600℃~800℃。Further, the temperature of the flue gas is 600°C-800°C.
进一步地,所述烟气抽取子系统还包括烟气风机,所述烟气风机为抽取所述烟气提供动力。Further, the smoke extraction subsystem further includes a smoke fan, which provides power for extracting the smoke.
进一步地,所述热解子系统包括煤粉热解炉和热解产物出口管,所述烟气和所述煤粉分别通过设置在所述煤粉热解炉上的烟气喷入口和煤粉喷入口进入所述煤粉热解炉,所述热解产物出口管设置于所述煤粉热解炉的出口处。Further, the pyrolysis subsystem includes a pulverized coal pyrolysis furnace and a pyrolysis product outlet pipe, and the flue gas and the pulverized coal respectively pass through the flue gas injection inlet and the coal pulverized coal pyrolysis furnace. The powder injection inlet enters the pulverized coal pyrolysis furnace, and the pyrolysis product outlet pipe is arranged at the outlet of the pulverized coal pyrolysis furnace.
进一步地,所述热解子系统还包括至少一个煤粉喷入器,所述煤粉喷入器与所述煤粉喷入口连接,用于将所述煤粉喷入所述煤粉热解炉内。Further, the pyrolysis subsystem also includes at least one pulverized coal injector connected to the pulverized coal injection inlet for injecting the pulverized coal into the pulverized coal pyrolysis inside the furnace.
进一步地,所述热解子系统还包括旋风分离器,所述旋风分离器设置于所述热解产物出口管处,用于对所述热解气和所述半焦进行分离。Further, the pyrolysis subsystem also includes a cyclone separator, which is arranged at the outlet pipe of the pyrolysis product, and is used for separating the pyrolysis gas and the semi-coke.
进一步地,所述热解子系统还包括再燃气体管道,所述再燃气体管道能够将所述热解气输送至所述锅炉内。Further, the pyrolysis subsystem also includes a reburning gas pipeline, and the reburning gas pipeline can transport the pyrolysis gas into the boiler.
进一步地,所述半焦活化子系统包括半焦活化装置和半焦成型装置,所述半焦活化装置用于接收所述半焦,并对所述半焦进行活化,所述半焦成型装置用于对活化后的所述半焦进行成型。Further, the semi-coke activation subsystem includes a semi-coke activation device and a semi-coke shaping device, the semi-coke activation device is used to receive the semi-coke and activate the semi-coke, and the semi-coke shaping device Used to shape the semi-coke after activation.
进一步地,所述半焦活化装置上设置有至少一个进水口和至少一个蒸汽出口,所述至少一个进水口设置于所述半焦活化装置的中间靠下的位置,所述至少一个蒸汽出口设置于所述半焦活化装置的上侧。Further, the semi-coke activation device is provided with at least one water inlet and at least one steam outlet, the at least one water inlet is arranged at the middle lower position of the semi-coke activation device, and the at least one steam outlet is arranged On the upper side of the semi-coke activation device.
为实现上述目的,本实用新型还提供了一种锅炉燃烧系统,包括锅炉和上述的煤粉热解污染物处理系统,其中所述锅炉内设置有再燃气体燃烧器和主燃烧装置,所述再燃气体燃烧器与所述再燃气体管道连接。To achieve the above purpose, the utility model also provides a boiler combustion system, including a boiler and the above-mentioned pulverized coal pyrolysis pollutant treatment system, wherein the boiler is provided with a reburning gas burner and a main combustion device, and the reburning A gas burner is connected to the reburning gas pipeline.
进一步地,所述再燃气体燃烧器设置于所述主燃烧装置的上方。Further, the reburning gas burner is arranged above the main combustion device.
进一步地,所述再燃气体管道从所述热解子系统引出后分成两路,一路进入所述锅炉的一侧的再燃气体燃烧器,另一路进入所述锅炉的另一侧的再燃气体燃烧器。Further, the reburning gas pipeline is led out from the pyrolysis subsystem and divided into two paths, one path enters the reburning gas burner on one side of the boiler, and the other path enters the reburning gas burner on the other side of the boiler .
进一步地,所述锅炉燃烧系统还包括半焦燃烧器,所述半焦燃烧器用于燃烧失活后经脱硫和干燥处理的所述半焦。Further, the boiler combustion system also includes a semi-coke burner, which is used to burn the desulfurized and dried semi-coke after deactivation.
进一步地,所述半焦燃烧器设置于所述再燃气体燃烧器的下方,且在所述主燃烧装置的上方。Further, the semi-coke burner is arranged below the reburning gas burner and above the main combustion device.
进一步地,所述锅炉燃烧系统还包括燃尽风燃烧器,所述燃尽风燃烧器设置于所述再燃气体燃烧器的上方,用于保证所述锅炉内的可燃物燃尽。Further, the boiler combustion system also includes an overfired air burner, which is arranged above the reburning gas burner to ensure that the combustibles in the boiler are burnt out.
进一步地,所述主燃烧装置包括上层燃烧器、中层燃烧器和下层燃烧器,对进入所述锅炉的燃料进行分级燃烧。Further, the main combustion device includes an upper burner, a middle burner and a lower burner, and performs staged combustion on the fuel entering the boiler.
基于上述技术方案,本实用新型通过将锅炉内产生的烟气输送到煤粉热解炉,对煤粉进行热解,产生热解气和半焦,该热解气具有还原功能,将该热解气通入锅炉内,可以对锅炉内燃料燃烧产生的污染物中的NOx进行还原,热解过程产生的半焦经活化成型之后,可以作为吸附剂吸收锅炉内燃料燃烧产生的SOx,从而达到减少污染物排放和保护环境的目的。Based on the above technical solution, the utility model transports the flue gas generated in the boiler to the pulverized coal pyrolysis furnace to pyrolyze the pulverized coal to produce pyrolysis gas and semi-coke. The pyrolysis gas has a reduction function, and the thermal The decomposed gas is passed into the boiler, which can reduce the NO x in the pollutants produced by the combustion of the fuel in the boiler. The semi-coke produced in the pyrolysis process can be used as an adsorbent to absorb the SO x produced by the combustion of the fuel in the boiler after being activated and shaped. So as to achieve the purpose of reducing pollutant emissions and protecting the environment.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings described here are used to provide a further understanding of the utility model and constitute a part of the application. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型煤粉热解污染物处理系统一个实施例的组成结构示意图。Figure 1 is a schematic diagram of the composition and structure of an embodiment of the utility model coal powder pyrolysis pollutant treatment system.
图2为本实用新型锅炉燃烧系统一个实施例的结构示意图。Fig. 2 is a structural schematic diagram of an embodiment of the boiler combustion system of the present invention.
图中:1-煤粉喷入器,2-煤粉热解炉,3-热解产物出口管,4-旋风分离器,5-蒸汽出口,6-进水口,7-半焦活化装置,8-半焦成型装置,9-再燃气体燃烧器,10-再燃气体管道,11-锅炉,12-烟气风机,13-燃尽风燃烧器,14-半焦燃烧器,15-上层燃烧器,16-中层燃烧器,17-下层燃烧器,18-省煤器,19-烟气抽取管道,20-再热器,21-空预器,22-除尘器,23-脱硫装置,24-烟囱。In the figure: 1- pulverized coal injector, 2- pulverized coal pyrolysis furnace, 3- pyrolysis product outlet pipe, 4- cyclone separator, 5- steam outlet, 6- water inlet, 7- semi-coke activation device, 8-semi-coke forming device, 9-reburning gas burner, 10-reburning gas pipeline, 11-boiler, 12-flue gas fan, 13-overfired air burner, 14-semi-coke burner, 15-upper burner , 16- middle burner, 17- lower burner, 18- economizer, 19- flue gas extraction pipe, 20- reheater, 21- air preheater, 22- dust collector, 23- desulfurization device, 24- chimney.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要理解的是,术语“中心”、“横向”、“纵向”、“前”、“后”、“左”、“右”、“上”、“下”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型保护范围的限制。In describing the present invention, it should be understood that the terms "center", "transverse", "longitudinal", "front", "rear", "left", "right", "upper", "lower", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. The novel and simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection scope of the present utility model.
首先对本实用新型中将会涉及的术语进行解释,如下:At first the terms that will be involved in the utility model are explained, as follows:
煤热解:指煤在隔绝空气的条件下进行加热,煤在不同温度下发生一系列的物理变化和化学变化的复杂过程。Coal pyrolysis: refers to the complex process in which coal is heated in the absence of air, and a series of physical and chemical changes occur at different temperatures.
半焦:是煤粉经过一定温度干馏之后得到的一种燃烧时有很短蓝色火焰的固体产物,并且内部具有丰富的孔隙结构。Semi-coke: It is a solid product with a short blue flame when burning, which is obtained after dry distillation of coal powder at a certain temperature, and has a rich pore structure inside.
活化:是指半焦经过物理的或化学的方法处理之后,通过将半焦内部的微孔扩大、闭孔打开来改变半焦表面的物理结构的方法。Activation: refers to the method of changing the physical structure of the surface of the semi-coke by enlarging the micropores inside the semi-coke and opening the closed pores after the semi-coke is treated by physical or chemical methods.
下面结合附图和多个实施例来对本实用新型的实用新型内容进行阐述。The utility model content of the utility model is described below in conjunction with the accompanying drawings and multiple embodiments.
首先,为了尽可能地解决现有技术中煤燃烧产生较多污染物的问题,本实用新型提供了一种煤粉热解污染物处理系统,如图1所示,为本实用新型煤粉热解污染物处理系统的组成结构示意图,该系统包括:First of all, in order to solve the problem of more pollutants produced by coal combustion in the prior art as much as possible, the utility model provides a pulverized coal pyrolysis pollutant treatment system, as shown in Fig. Schematic diagram of the composition and structure of the solution pollutant treatment system, which includes:
烟气抽取子系统,用于抽取烟气,并负责输送所述烟气;a smoke extraction subsystem, used for extracting smoke and responsible for delivering said smoke;
热解子系统,用于通过所述烟气对接收的煤粉进行热解,产生热解气和半焦;The pyrolysis subsystem is used to pyrolyze the received coal powder through the flue gas to produce pyrolysis gas and semi-coke;
半焦活化子系统,用于对所述半焦进行活化并成型;semi-coke activation subsystem, used for activating and shaping the semi-coke;
污染物处理子系统,用于通过所述热解气对锅炉11内燃料燃烧产生的NOx进行还原,并通过成型后的所述半焦对所述锅炉11内燃料燃烧所产生的污染物进行脱硫处理。The pollutant treatment subsystem is used to reduce the NOx produced by the fuel combustion in the boiler 11 through the pyrolysis gas, and to reduce the pollutants produced by the fuel combustion in the boiler 11 through the formed semi-coke Desulfurization treatment.
本实用新型提出的煤粉热解污染物处理系统,将煤粉热解、气体再燃还原NOx技术和脱硫技术相结合,形成一体化流程,煤粉热解产生的热解气中包括CO2、CO、H2、HCN、CxHy、H2O等,其中H2、HCN、CxHy对NOx有很强的还原作用,,因此本实用新型利用气体再燃还原NOx技术,将煤粉热解气送入炉内再燃区,将主燃区煤粉燃烧产生的NOx还原为N2,即利用系统自身产生的热烟气使煤粉产生热解气,从而对NOx进行还原,选取合适的再燃比后可以通过炉内再燃技术将NOx将为较低的水平,达到脱硝目的。另外,热解剩余的半焦作为脱硫吸附剂使用,在尾部烟道可以不用设置SCR装置就可满足环保要求,吸附SOx后经过处理后的副产品还可以送入炉膛进行燃烧,提高物质的利用率。The pulverized coal pyrolysis pollutant treatment system proposed by the utility model combines pulverized coal pyrolysis, gas reburning reduction NOx technology and desulfurization technology to form an integrated process. The pyrolysis gas produced by pulverized coal pyrolysis includes CO 2 , CO, H 2 , HCN, C x H y , H 2 O, etc., among which H 2 , HCN, and C x H y have a strong reduction effect on NO x , so the utility model utilizes gas reburning reduction NO x technology , the pulverized coal pyrolysis gas is sent to the reburning zone in the furnace, and the NO x produced by the pulverized coal combustion in the main combustion zone is reduced to N 2 , that is, the hot flue gas generated by the system itself is used to generate pyrolysis gas from the pulverized coal, thereby reducing NO x is reduced, and after selecting an appropriate reburning ratio, NOx can be reduced to a lower level through furnace reburning technology to achieve the purpose of denitrification. In addition, the remaining semi-coke from pyrolysis is used as a desulfurization adsorbent, and the tail flue can meet environmental protection requirements without installing an SCR device. The treated by-products after absorbing SO x can also be sent to the furnace for combustion, improving the utilization of substances Rate.
本实用新型将作为煤粉热解的产物之一的半焦作为吸附剂,供给设置在锅炉尾部烟道的脱硫装置23,其中脱硫装置23的位置有多种选择,比如可以设置于尾部烟道的除尘器22之后,对锅炉内燃料燃烧所产生的污染物进行吸附脱硫处理,处理之后的烟气通过烟囱24排出,可以最大程度地减少含硫污染物的排放,减少设备初投资的成本,不需要再专门设计一套系统来进行脱硫,本实用新型的煤粉热解污染物处理系统利用还原NOx过程产生的另外一种产物即可达到脱硫的目的,简单、实用且经济。The utility model uses semi-coke, which is one of the products of pulverized coal pyrolysis, as an adsorbent, and supplies it to the desulfurization device 23 installed in the tail flue of the boiler. There are many options for the position of the desulfurization device 23, for example, it can be installed in the tail flue After the deduster 22, the pollutants produced by the combustion of fuel in the boiler are subjected to adsorption and desulfurization treatment, and the treated flue gas is discharged through the chimney 24, which can minimize the emission of sulfur-containing pollutants and reduce the cost of initial equipment investment. There is no need to design a system for desulfurization. The pulverized coal pyrolysis pollutant treatment system of the utility model can achieve the purpose of desulfurization by using another product produced in the NOx reduction process, which is simple, practical and economical.
本实用新型利用烟气(烟气的温度可以为600℃~800℃)作为热源对煤粉进行热解,保证温度的同时又保证了煤粉热解所处的气氛环境,使热解气的品质得到保证,很好的解决再燃气体气源问题,减少对锅炉正常运行的干扰,充分利用能源,达到脱硝的目的,简单可靠,实用性强。The utility model uses the flue gas (the temperature of the flue gas can be 600°C to 800°C) as a heat source to pyrolyze the coal powder, ensuring the temperature and at the same time ensuring the atmosphere environment where the coal powder pyrolysis is located, so that the pyrolysis gas The quality is guaranteed, the problem of reburning gas source is well solved, the interference to the normal operation of the boiler is reduced, the energy is fully utilized, and the purpose of denitrification is achieved. It is simple, reliable and practical.
在一个实施例中,所述烟气抽取子系统包括烟气抽取管道19,所述烟气抽取管道19的第一端与锅炉11连接,所述烟气抽取管道19的第二端与所述热解子系统连接。In one embodiment, the smoke extraction subsystem includes a smoke extraction pipe 19, the first end of the smoke extraction pipe 19 is connected to the boiler 11, and the second end of the smoke extraction pipe 19 is connected to the Pyrolysis subsystem connections.
其中,所述烟气的来源有很多种,烟气的温度也有多种选择,优选地,所述第一端位于安装在所述锅炉11内的再热器20之后和省煤器18之前。Wherein, there are many sources of the flue gas, and there are also many choices for the temperature of the flue gas. Preferably, the first end is located after the reheater 20 installed in the boiler 11 and before the economizer 18 .
优选地,本实用新型采用再热器之后省煤器之前的温度为600℃~800℃的热烟气作为热源,对煤粉进行热解。采用这种热解方式可以有效的控制煤粉热解炉内的整体气氛,因为对煤粉进行热解时,氧气对热解过程所产生的热解气成分的影响很大,氧气含量越低,热解气中还原性气氛的份额将会越高,因此使用热烟气作为热源,可以有效的避免空气的混入。此处烟气的氧气含量较低,可以有效地保证煤粉热解之后的气体成分的品质。Preferably, the utility model uses hot flue gas with a temperature of 600°C to 800°C after the reheater and before the economizer as a heat source to pyrolyze the pulverized coal. This method of pyrolysis can effectively control the overall atmosphere in the pulverized coal pyrolysis furnace, because when the pulverized coal is pyrolyzed, oxygen has a great influence on the composition of the pyrolysis gas generated during the pyrolysis process, and the lower the oxygen content , the proportion of reducing atmosphere in the pyrolysis gas will be higher, so using hot flue gas as a heat source can effectively avoid the mixing of air. The oxygen content of the flue gas here is low, which can effectively ensure the quality of the gas components after coal powder pyrolysis.
至于烟气的温度优选为600℃~800℃,主要考虑到:第一,此温度区间可以满足煤粉热解所需的温度;第二,锅炉再热器出口的烟气温度一般在800℃左右;第三,温度过高时对相关管道的材质要求太高,并且在运行时存在安全隐患。因此综合考虑以上因素后,将所需烟气的抽取位置设置为再热器之后和省煤器之前,烟气温度选择为600℃~800℃。当然,如果热解所需温度变高或变低,管道的材质通过改进也能够满足更高要求,烟气的抽取位置和温度还可以有其他的多种选择。The flue gas temperature is preferably 600°C to 800°C, mainly considering: first, this temperature range can meet the temperature required for coal powder pyrolysis; second, the flue gas temperature at the outlet of the boiler reheater is generally at 800°C Third, when the temperature is too high, the material requirements for the relevant pipelines are too high, and there are potential safety hazards during operation. Therefore, after comprehensive consideration of the above factors, the required flue gas extraction position is set after the reheater and before the economizer, and the flue gas temperature is selected to be 600°C to 800°C. Of course, if the temperature required for pyrolysis becomes higher or lower, the material of the pipe can also be improved to meet higher requirements, and there are many other options for the extraction position and temperature of the flue gas.
在另一个实施例中,所述烟气抽取子系统还包括烟气风机12,所述烟气风机12为抽取所述烟气提供动力。In another embodiment, the smoke extraction subsystem further includes a smoke fan 12, and the smoke fan 12 provides power for extracting the smoke.
在一个实施例中,所述热解子系统可以包括煤粉热解炉2和热解产物出口管3,所述烟气和所述煤粉分别通过设置在所述煤粉热解炉2上的烟气喷入口和煤粉喷入口进入所述煤粉热解炉2,所述热解产物出口管3设置于所述煤粉热解炉2的出口处。In one embodiment, the pyrolysis subsystem may include a pulverized coal pyrolysis furnace 2 and a pyrolysis product outlet pipe 3, and the flue gas and the pulverized coal pass through the pulverized coal pyrolysis furnace 2 respectively. The flue gas injection inlet and the pulverized coal injection inlet enter the pulverized coal pyrolysis furnace 2, and the pyrolysis product outlet pipe 3 is arranged at the outlet of the pulverized coal pyrolysis furnace 2.
优选地,所述热解子系统还包括至少一个煤粉喷入器1,所述煤粉喷入器1与所述煤粉喷入口连接,用于将所述煤粉喷入所述煤粉热解炉2内。Preferably, the pyrolysis subsystem also includes at least one pulverized coal injector 1 connected to the pulverized coal injection inlet for injecting the pulverized coal into the pulverized coal Inside the pyrolysis furnace 2.
更优选地,所述热解子系统还包括旋风分离器4,所述旋风分离器4设置于所述热解产物出口管3处,用于对所述热解气和所述半焦进行分离。More preferably, the pyrolysis subsystem further includes a cyclone separator 4, the cyclone separator 4 is arranged at the pyrolysis product outlet pipe 3, and is used to separate the pyrolysis gas and the semi-coke .
将热解气和半焦进行分离的方式有很多种,只要能够实现其作用即可。比如,可以采用旋风分离器或者其他具有分离作用的装置,将两者分离,将热解气通入锅炉,将半焦输送至半焦活化装置进行活化。There are many ways to separate pyrolysis gas and semi-coke, as long as the function can be realized. For example, a cyclone separator or other devices with separation function can be used to separate the two, the pyrolysis gas is passed into the boiler, and the semi-coke is transported to the semi-coke activation device for activation.
另外,所述热解子系统还包括再燃气体管道10,所述再燃气体管道10能够将所述热解气输送至所述锅炉11内。In addition, the pyrolysis subsystem further includes a reburning gas pipeline 10 capable of transporting the pyrolysis gas into the boiler 11 .
在一个实施例中,所述半焦活化子系统包括半焦活化装置7和半焦成型装置8,所述半焦活化装置7用于接收所述半焦,并对所述半焦进行活化,所述半焦成型装置8用于对活化后的所述半焦进行成型。In one embodiment, the semi-coke activation subsystem includes a semi-coke activation device 7 and a semi-coke shaping device 8, the semi-coke activation device 7 is used to receive the semi-coke and activate the semi-coke, The semi-coke shaping device 8 is used to shape the activated semi-coke.
上述实施例中,对半焦进行活化的目的是将半焦内部的微孔扩大、闭孔打开,从而改变半焦表面的物理结构,使之具有吸附功能,这样半焦可以用作吸附剂,对锅炉内燃料燃烧产生的污染物进行脱硫。其中对半焦进行活化的方式有很多种,包括物理的和化学的。In the above embodiments, the purpose of activating the semi-coke is to expand the micropores inside the semi-coke and open the closed pores, thereby changing the physical structure of the surface of the semi-coke to make it have an adsorption function, so that the semi-coke can be used as an adsorbent. Desulfurize the pollutants produced by the combustion of fuel in the boiler. There are many ways to activate semi-coke, including physical and chemical.
煤粉热解后的一种重要产物就是半焦,半焦内部具有极发达的微孔结构,通过活化改性之后,半焦会有较强的吸附作用,因此本实用新型采用一种简单的有效的改性方法对半焦产品进行改性,即采用将高温的半焦产品通过半焦活化装置与水混合的活化方法,使半焦内部的表面积增大,以作为SOx的吸附剂使用,因此本实用新型中脱硫过程不需采用催化还原技术,进而可以将现有技术中常采用的布置在尾部烟道的SCR脱硝装置取消或者缩容,以节省基建和运行成本。An important product after pulverized coal pyrolysis is semi-coke. The interior of semi-coke has a very developed microporous structure. After activation and modification, semi-coke will have a strong adsorption effect. Therefore, the utility model adopts a simple An effective modification method is to modify the semi-coke product, that is, to use the activation method of mixing the high-temperature semi-coke product with water through the semi-coke activation device to increase the surface area inside the semi-coke to be used as an adsorbent for SO x Therefore, the desulfurization process in the utility model does not need to use catalytic reduction technology, and the SCR denitrification device often used in the prior art arranged in the tail flue can be canceled or reduced to save infrastructure and operating costs.
另外,所述半焦活化装置7上可以设置至少一个进水口6和至少一个蒸汽出口5,所述至少一个进水口6设置于所述半焦活化装置7的中间靠下的位置,所述至少一个蒸汽出口5设置于所述半焦活化装置7的上侧。本实用新型利用水对高温的固体半焦直接进行活化,活化后直接利用成型技术进行定型处理,进水口设置于中间靠下位置,便于冷却水与高温固体半焦直接接触,蒸汽出口设置于上侧,便于冷却水遇到高温固体半焦后直接汽化,从上侧蒸汽出口排出。In addition, at least one water inlet 6 and at least one steam outlet 5 can be set on the semi-coke activation device 7, and the at least one water inlet 6 is arranged at the middle lower position of the semi-coke activation device 7, and the at least A steam outlet 5 is arranged on the upper side of the semi-coke activation device 7 . The utility model uses water to directly activate the high-temperature solid semi-coke. After activation, the molding technology is directly used for shaping treatment. The water inlet is arranged at the middle and lower position, which is convenient for direct contact between the cooling water and the high-temperature solid semi-coke, and the steam outlet is arranged at the top. The side is convenient for the cooling water to vaporize directly when it encounters high-temperature solid semi-coke, and is discharged from the steam outlet on the upper side.
采用水对半焦进行活化,简单可靠,可以快速地、完全地将半焦活化,然后再利用半焦成型装置对活化后的半焦进行处理,形成具有一定形状的活性半焦,该活性半焦即可作为吸附剂对锅炉内燃料燃烧产生的污染物进行吸附脱硫。Using water to activate semi-coke is simple and reliable. It can quickly and completely activate the semi-coke, and then use the semi-coke forming device to process the activated semi-coke to form activated semi-coke with a certain shape. Coke can be used as an adsorbent to adsorb and desulfurize the pollutants produced by fuel combustion in the boiler.
上述设置能够节省原料,并且能起到保护设备安全运行的作用,当锅炉的负荷量不是太大时,可以适当增加煤粉的喷入量,适当加大烟气的抽取量,从而加快煤粉热解过程,产生较多的热解气和半焦,进而对半焦进行活化的水的投入量也需要相应加大,对污染物进行更大程度的脱硫脱硝;当锅炉的负荷量已经达到一定程度时,可以控制煤粉的喷入量和烟气的抽取量,使煤粉热解的速度降下来,同时可以减少对半焦进行活化的水的投入量,既节省能源,又能够防止锅炉超载运行,造成设备的损坏。The above settings can save raw materials and protect the safe operation of the equipment. When the load of the boiler is not too large, the injection amount of pulverized coal can be increased appropriately, and the extraction amount of flue gas can be increased appropriately, so as to speed up the pulverized coal production. During the pyrolysis process, more pyrolysis gas and semi-coke are produced, and the input of water for activation of semi-coke needs to be increased accordingly to desulfurize and denitrify pollutants to a greater extent; when the load of the boiler has reached To a certain extent, it is possible to control the injection amount of pulverized coal and the extraction amount of flue gas, so as to reduce the pyrolysis speed of pulverized coal, and at the same time reduce the input amount of water for activation of semi-coke, which not only saves energy, but also prevents Boiler overload operation, resulting in equipment damage.
基于上述的煤粉热解污染物处理系统,本实用新型还提出一种锅炉燃烧系统,如图2所示,为本实用新型锅炉燃烧系统一个实施例的结构示意图。该锅炉燃烧系统包括锅炉11和上述的煤粉热解污染物处理系统,其中所述锅炉11内设置有再燃气体燃烧器9和主燃烧装置,所述煤粉热解污染物处理系统包括再燃气体管道10,所述再燃气体燃烧器9与所述再燃气体管道10连接。Based on the above-mentioned pulverized coal pyrolysis pollutant treatment system, the utility model also proposes a boiler combustion system, as shown in FIG. 2 , which is a schematic structural diagram of an embodiment of the utility model boiler combustion system. The boiler combustion system includes a boiler 11 and the above-mentioned pulverized coal pyrolysis pollutant treatment system, wherein the boiler 11 is provided with a reburning gas burner 9 and a main combustion device, and the pulverized coal pyrolysis pollutant treatment system includes a reburning gas Pipeline 10 , the reburning gas burner 9 is connected with the reburning gas pipeline 10 .
优选地,所述再燃气体燃烧器9设置于所述主燃烧装置的上方。Preferably, the reburning gas burner 9 is arranged above the main combustion device.
再燃气体燃烧器的位置可以有多种选择,但燃料燃烧所产生的气体均向上盘升,可以将再燃气体燃烧器优选地设置于主燃烧装置的上方,这样使得燃料燃烧产生的污染物均通过再燃气体燃烧器所处位置的截面,再燃气体燃烧器与再燃气体管道连接,再燃气体管道内为热解产生的具有还原性质的热解气,可以将污染物中的NOx还原为N2。The position of the reburning gas burner can be selected in many ways, but the gas generated by fuel combustion all rises upwards, and the reburning gas burner can be preferably set above the main combustion device, so that the pollutants generated by fuel combustion can pass through the reburning The section where the gas burner is located, the reburning gas burner is connected to the reburning gas pipeline, and the pyrolysis gas with reducing properties produced by pyrolysis in the reburning gas pipeline can reduce NO x in pollutants to N 2 .
更优选地,所述再燃气体管道10从所述热解子系统引出后分成两路,一路进入所述锅炉11的一侧的再燃气体燃烧器9,另一路进入所述锅炉11的另一侧的再燃气体燃烧器9。将再燃气体管道分流成两路,可以增强锅炉内热解气与主燃区产生的烟气的混合程度,使还原更加充分。More preferably, the reburning gas pipeline 10 is led out from the pyrolysis subsystem and divided into two paths, one path enters the reburning gas burner 9 on one side of the boiler 11, and the other path enters the other side of the boiler 11 The reburning gas burner9. Dividing the reburning gas pipeline into two paths can enhance the mixing degree of the pyrolysis gas in the boiler and the flue gas generated in the main combustion zone, making the reduction more complete.
在一个实施例中,所述锅炉燃烧系统还包括半焦燃烧器14,所述半焦燃烧器14用于燃烧失活后经脱硫和干燥处理的所述半焦。将吸附完之后的半焦吸附剂进行脱硫和干燥处理之后,可以重新作为燃料,将其送入半焦燃烧器进行燃烧,提高物质的利用率。In one embodiment, the boiler combustion system further includes a semi-coke burner 14, which is used to burn the desulfurized and dried semi-coke after deactivation. After the desulfurization and drying treatment of the semi-coke adsorbent after adsorption, it can be used as fuel again and sent to the semi-coke burner for combustion to improve the utilization rate of the substance.
其中,对半焦进行干燥的过程可以采用取自于空预器之后的烟气,空预器21设置在省煤器18和除尘器22之间,空预器之后的烟气温度可以满足干燥所需,且不会对锅炉效率产生影响。空预器的作用是将锅炉所需的空气和烟气进行换热,使空气预热,若抽取其他地方的烟气对半焦进行干燥,比如选取空预器之前的烟气,虽然温度也可以满足干燥的温度要求,但是会造成通过空预器的烟气量减少,使换热之后的空气温度降低,从而使锅炉效率降低。当然,如果有其他地方的烟气也既能满足干燥所需,又不会影响锅炉效率,也可以用来对半焦进行干燥。Among them, the process of drying semi-coke can use the flue gas taken from after the air preheater. The air preheater 21 is set between the economizer 18 and the dust collector 22. required without compromising boiler efficiency. The function of the air preheater is to exchange heat between the air and flue gas required by the boiler to preheat the air. If the flue gas from other places is extracted to dry the coke, for example, the flue gas before the air preheater is selected, although the temperature is also It can meet the drying temperature requirements, but it will reduce the amount of flue gas passing through the air preheater, reduce the temperature of the air after heat exchange, and reduce the efficiency of the boiler. Of course, if the flue gas from other places can meet the drying requirements without affecting the efficiency of the boiler, it can also be used to dry the semi-coke.
在另一个实施例中,所述半焦燃烧器14设置于所述再燃气体燃烧器9的下方,且在所述主燃烧装置的上方。半焦燃烧器布置在再燃气体燃烧器和上层燃烧器之间,可以保证半焦能够完全燃烧而不影响锅炉的未燃烬热损失。In another embodiment, the semi-coke burner 14 is arranged below the reburning gas burner 9 and above the main combustion device. The semi-coke burner is arranged between the reburning gas burner and the upper burner, which can ensure that the semi-coke can be completely burned without affecting the heat loss of the unburned embers of the boiler.
优选地,所述锅炉燃烧系统还包括燃尽风燃烧器13,所述燃尽风燃烧器13设置于所述再燃气体燃烧器9的上方,用于保证所述锅炉11内的可燃物燃尽。燃尽处理的目的是使燃料充分燃烧,避免燃料半燃烧或燃不尽,造成资源的浪费。Preferably, the boiler combustion system further includes an overfired air burner 13, which is arranged above the reburning gas burner 9 to ensure that the combustibles in the boiler 11 are burned out . The purpose of burnout treatment is to fully burn the fuel and avoid half-combustion or incomplete combustion of the fuel, resulting in waste of resources.
更优选地,所述主燃烧装置包括上层燃烧器15、中层燃烧器16和下层燃烧器17,对进入所述锅炉11的燃料进行分级燃烧。More preferably, the main combustion device includes an upper burner 15 , a middle burner 16 and a lower burner 17 , and performs staged combustion on the fuel entering the boiler 11 .
其中,半焦燃烧器14、上层燃烧器15、中层燃烧器16和下层燃烧器17组成了锅炉的主燃区,主燃烧装置分为三层燃烧器,实现再燃还原气体技术和低氮燃烧技术中的空气分级技术相结合,可以将锅炉炉膛出口的NOx降至环保要求水平,达到环保要求。Among them, the semi-coke burner 14, the upper burner 15, the middle burner 16 and the lower burner 17 constitute the main combustion area of the boiler, and the main combustion device is divided into three burners to realize the reburning reduction gas technology and low nitrogen combustion technology The combination of the air classification technology in the boiler can reduce the NO x at the outlet of the boiler furnace to the level required by the environmental protection and meet the environmental protection requirements.
其中,空气分级技术指的是通过多个燃烧器,对输送至锅炉内的空气进行分级处理,从而控制燃烧过程中含氮污染物的产生量,降低锅炉内燃料燃烧产生的NOx,此处不采用空气分级技术,本实用新型仍可达到利用热解气还原NOx的目的,但本实用新型的煤粉热解污染物处理系统将本实用新型的热解气还原NOx的技术与锅炉内的主燃烧过程中采用的空气分级技术相结合,能够最大程度地减少污染物的排放,使排入空气的烟气中的污染物达到环保要求。Among them, the air classification technology refers to the classification treatment of the air delivered to the boiler through multiple burners, so as to control the production of nitrogen-containing pollutants during the combustion process and reduce the NOx produced by fuel combustion in the boiler. Here Without using the air classification technology, the utility model can still achieve the purpose of reducing NOx by using the pyrolysis gas, but the pulverized coal pyrolysis pollutant treatment system of the utility model combines the technology of reducing NOx by the pyrolysis gas of the utility model with the boiler Combining with the air classification technology adopted in the main combustion process in the interior, the emission of pollutants can be reduced to the greatest extent, so that the pollutants in the flue gas discharged into the air can meet the environmental protection requirements.
下面对本实用新型的煤粉热解污染物处理系统及锅炉燃烧系统一个实施例的工作过程进行说明:The working process of an embodiment of the pulverized coal pyrolysis pollutant treatment system and boiler combustion system of the present invention will be described below:
首先,通过烟气风机12将锅炉11中省煤器18之前的温度为600℃~800℃的烟气抽出,通过烟气抽取管道19送入到煤粉热解炉2中,同时将利用制粉系统磨制好的煤粉通过布置在煤粉热解炉2上方的至少一个煤粉喷入器1喷入煤粉热解炉2中,然后对煤粉进行热解。Firstly, the flue gas with a temperature of 600°C to 800°C before the economizer 18 in the boiler 11 is extracted by the flue gas fan 12, and sent to the pulverized coal pyrolysis furnace 2 through the flue gas extraction pipe 19, and at the same time, the Pulverized coal pulverized coal is injected into the pulverized coal pyrolysis furnace 2 through at least one pulverized coal injector 1 arranged above the pulverized coal pyrolysis furnace 2, and then the pulverized coal is pyrolyzed.
第二,煤粉经过热解产生的半焦和热解气经过热解产物出口管3送入旋风分离器4中,半焦和热解气被旋风分离器分离后,所得的热解气(包括CO2、CO、H2、HCN、CxHy、H2O等)经过再燃气体管道10送至再燃气体燃烧器9,再燃气体燃烧器9将其喷入炉膛进行燃烧。Second, the semi-coke and pyrolysis gas produced by pyrolysis of pulverized coal are sent into the cyclone separator 4 through the pyrolysis product outlet pipe 3, and after the semi-coke and pyrolysis gas are separated by the cyclone separator, the resulting pyrolysis gas ( Including CO 2 , CO, H 2 , HCN, C x H y , H 2 O, etc.) are sent to the reburning gas burner 9 through the reburning gas pipeline 10, and the reburning gas burner 9 sprays it into the furnace for combustion.
第三,由于再燃气体燃烧器9的位置布置在燃尽风燃烧器13以下和主燃烧区以上的区域,热解气在此区域喷入炉膛后,热解气中的H2、HCN、CxHy等还原气体可以使主燃区燃料产生的NOx发生还原反应,从而生成N2。同时,还可以通过与主燃区低氮燃烧技术的空气分级技术配合使用,将炉膛中煤粉燃烧产生的NOx降到环保要求排放的水平。Third, since the reburning gas burner 9 is located in the area below the overfired air burner 13 and above the main combustion zone, after the pyrolysis gas is injected into the furnace in this area, the H 2 , HCN, C in the pyrolysis gas Reducing gases such as x H y can reduce the NO x produced by the fuel in the main combustion zone to generate N 2 . At the same time, it can also be used in conjunction with the air classification technology of the low-nitrogen combustion technology in the main combustion zone to reduce the NO x produced by the combustion of pulverized coal in the furnace to the emission level required by environmental protection.
第四,煤粉热解混合物(半焦和热解气)经过旋风分离器4分离之后的固体产物—温度维持在较高水平的半焦,进入半焦活化装置7中进行活化。Fourth, the solid product of the pulverized coal pyrolysis mixture (semi-coke and pyrolysis gas) separated by the cyclone separator 4—semi-coke whose temperature is maintained at a relatively high level enters the semi-coke activation device 7 for activation.
具体的活化原理为:本实用新型采用水对高温半焦进行活化,在半焦活化装置7上,先通过布置在下半部位的进水口6通入水,水遇到高温半焦变成蒸汽,从蒸汽出口5排出。经水蒸气活化后的半焦,从半焦活化装置7的出口排入半焦成型装置8中,半焦经过半焦成型装置8处理后变成具有一定形状的活性半焦。The specific activation principle is: the utility model uses water to activate high-temperature semi-coke. On the semi-coke activation device 7, water is first introduced through the water inlet 6 arranged in the lower half. Steam outlet 5 discharges. The semi-coke activated by water vapor is discharged from the outlet of the semi-coke activation device 7 into the semi-coke forming device 8, and after being processed by the semi-coke forming device 8, the semi-coke becomes active semi-coke with a certain shape.
第五,成型后的活性半焦可以作为吸附剂,以供位于锅炉内尾部烟道的脱硫装置23使用。半焦吸附剂具有一定的吸附寿命,当活化后的半焦失活之后,可以经过水喷淋脱硫处理后,利用空预器21之后的烟气对其进行干燥,干燥之后的半焦经破碎后可以作为燃料使用,通过半焦燃烧器14送入炉膛进行燃烧。Fifth, the formed activated semi-coke can be used as an adsorbent for the desulfurization device 23 located in the tail flue of the boiler. The semi-coke adsorbent has a certain adsorption life. After the activated semi-coke is deactivated, it can be desulfurized by water spraying, and then dried with the flue gas after the air preheater 21. After drying, the semi-coke is broken Afterwards, it can be used as fuel and sent into the furnace for combustion by the semi-coke burner 14.
另外,在运行过程中可以根据锅炉的负荷情况,调节投运的煤粉喷入器1的数量和烟气风机12的流量,即调节煤粉的喷入量和烟气风机的抽取量,从而对热解气和半焦的产生量进行控制;同时投运的蒸汽出口5和进水口6的数量也随之进行改变,即需要相应调节半焦活化过程中水的投入量。具体地说,当锅炉的负荷较低时,锅炉所需燃料也较少,产生的污染物也随之减少,此时可以减少热解炉的煤粉喷入量,适当减少烟气抽取量;反之,当锅炉负荷较高时,锅炉所需的燃料增多,产生的污染物也随之增加,此时可以增加热解炉的煤粉喷入量,适当增加烟气抽取量,调整喷入煤粉量的同时,也调节对半焦活化的水的投入量。In addition, during the operation, the quantity of pulverized coal injectors 1 and the flow rate of the flue gas fan 12 can be adjusted according to the load of the boiler, that is, the injection amount of pulverized coal and the extraction amount of the flue gas fan can be adjusted, thereby The production of pyrolysis gas and semi-coke is controlled; the number of steam outlets 5 and water inlets 6 put into operation at the same time is also changed accordingly, that is, the amount of water input during the activation of semi-coke needs to be adjusted accordingly. Specifically, when the load of the boiler is low, the boiler requires less fuel, and the pollutants produced are also reduced. At this time, the amount of coal powder injected into the pyrolysis furnace can be reduced, and the amount of flue gas extraction can be appropriately reduced; Conversely, when the boiler load is high, the fuel required by the boiler increases, and the pollutants produced also increase. At this time, the amount of pulverized coal injected into the pyrolysis furnace can be increased, the amount of flue gas extracted can be appropriately increased, and the amount of coal injected can be adjusted. At the same time as the amount of powder is adjusted, the input amount of water for semi-coke activation is also adjusted.
本实用新型利用烟气热解煤粉的技术原理,很好的解决了脱硫和脱硝的问题。烟气中的氧气含量较低,可以有效的保证煤粉热解之后的气体成分的品质。本实用新型利用热解气体作为再燃气体可以将煤粉燃烧过程中产生的NOx降至环保要求的水平,可以降低烟气脱硝处理SCR设备的初投资和运行费用,并且本实用新型将热解产物半焦经过活化处理好直接作为脱硫吸附剂使用,使用完之后的半焦还可以脱硫处理作为燃料进行燃烧。本实用新型在处理煤粉燃烧过程中产生的SOx和NOx时对环境的污染降到了最低,大大减少了脱硫脱硝的初投资和运行费用。The utility model utilizes the technical principle of flue gas pyrolysis coal powder, and well solves the problems of desulfurization and denitrification. The oxygen content in the flue gas is low, which can effectively ensure the quality of the gas components after the pyrolysis of pulverized coal. The utility model uses the pyrolysis gas as the recombustion gas, which can reduce the NOx produced in the pulverized coal combustion process to the level required by environmental protection, and can reduce the initial investment and operation cost of the flue gas denitrification treatment SCR equipment, and the utility model combines the pyrolysis The product semi-coke is activated and used directly as a desulfurization adsorbent, and the used semi-coke can also be desulfurized and used as fuel for combustion. The utility model minimizes environmental pollution when processing SOx and NOx produced in the pulverized coal combustion process, and greatly reduces the initial investment and operation cost of desulfurization and denitrification.
最后应当说明的是:以上实施例仅用以说明本实用新型的技术方案而非对其限制;尽管参照较佳实施例对本实用新型进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本实用新型的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本实用新型技术方案的精神,其均应涵盖在本实用新型请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit it; although the utility model has been described in detail with reference to the preferred embodiment, those of ordinary skill in the art should understand that: still The specific implementation of the utility model can be modified or some technical features can be equivalently replaced; without departing from the spirit of the technical solution of the utility model, all of them should be included in the scope of the technical solution claimed by the utility model.
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105838401A (en) * | 2015-01-14 | 2016-08-10 | 烟台龙源电力技术股份有限公司 | Method and system for processing pollutant resulting from coal fines pyrolysis and boiler combustion system |
| CN108151008A (en) * | 2017-11-18 | 2018-06-12 | 西安交通大学 | A kind of power boiler low NOx of high-temperature flue gas preheating semicoke mixes combustion system and method |
| CN108728145A (en) * | 2018-08-03 | 2018-11-02 | 西安热工研究院有限公司 | A kind of pulverized coal pyrolysis coupling direct generation of electricity system |
| CN108910874A (en) * | 2018-07-19 | 2018-11-30 | 山东大学 | A kind of technique and system of lignite preparation high yield high activity powdered activated coke |
| CN109022006A (en) * | 2018-07-19 | 2018-12-18 | 山东大学 | Powdered coke/semi-coke the production system and technique of coal particle size classified utilization |
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| CN113860302A (en) * | 2021-11-18 | 2021-12-31 | 同济大学 | A process and system for preparing activated carbon by self-heating pyrolysis-activation of large garbage-like waste wood |
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| CN105838401A (en) * | 2015-01-14 | 2016-08-10 | 烟台龙源电力技术股份有限公司 | Method and system for processing pollutant resulting from coal fines pyrolysis and boiler combustion system |
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| CN108151008B (en) * | 2017-11-18 | 2019-03-12 | 西安交通大学 | A low NOx co-firing system and method for power station boilers with high temperature flue gas preheating semi-coke |
| CN108910874A (en) * | 2018-07-19 | 2018-11-30 | 山东大学 | A kind of technique and system of lignite preparation high yield high activity powdered activated coke |
| CN109022006A (en) * | 2018-07-19 | 2018-12-18 | 山东大学 | Powdered coke/semi-coke the production system and technique of coal particle size classified utilization |
| CN109022006B (en) * | 2018-07-19 | 2022-10-18 | 山东大学 | Production system and process of powdery coke/semi coke for grading utilization of coal powder particle size |
| CN108728145A (en) * | 2018-08-03 | 2018-11-02 | 西安热工研究院有限公司 | A kind of pulverized coal pyrolysis coupling direct generation of electricity system |
| CN109737388A (en) * | 2018-12-26 | 2019-05-10 | 西安交通大学 | A kind of low NO of pulverized coal preheating solutionxBoiler combustion system |
| CN109932475A (en) * | 2019-03-19 | 2019-06-25 | 西安交通大学 | A kind of multi-functional pulverized coal pyrolysis coal-char combustion experimental provision and method |
| CN113860302A (en) * | 2021-11-18 | 2021-12-31 | 同济大学 | A process and system for preparing activated carbon by self-heating pyrolysis-activation of large garbage-like waste wood |
| CN113860302B (en) * | 2021-11-18 | 2024-02-13 | 同济大学 | Process and system for preparing activated carbon by self-heating pyrolysis-activation of large garbage waste wood |
| CN115585462A (en) * | 2022-11-09 | 2023-01-10 | 东南大学 | A system and method for treating combustible solid waste using a coal-fired boiler |
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