CN204396512U - A kind of processing unit (plant) decorated with aluminium sheet - Google Patents
A kind of processing unit (plant) decorated with aluminium sheet Download PDFInfo
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- CN204396512U CN204396512U CN201420827690.3U CN201420827690U CN204396512U CN 204396512 U CN204396512 U CN 204396512U CN 201420827690 U CN201420827690 U CN 201420827690U CN 204396512 U CN204396512 U CN 204396512U
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Abstract
The utility model is applicable to the manufacture field of aluminium sheet, disclose a kind of processing unit (plant) decorated with aluminium sheet, using in type strip aluminium sheet as raw material, comprise wiper mechanism, bleaching mechanism, drying mechanism, roller coating mechanism, baking mechanism, engraving machine structure, colouring mechanism, film-covering mechanism, cooling body, plate cutting mechanism, package mechanism and drive aluminium sheet successively by the haulage gear of each mechanism.A kind of processing unit (plant) decorated with aluminium sheet that the utility model provides, step is connected smooth, can be applicable in the automated production of aluminium sheet well, not only set up blanching step, make at the aluminium sheet of coating step cleaner, improves the quality of production of aluminium sheet; But also set up packaging step, the aluminium sheet cut can be packed in time, avoid the wearing and tearing of aluminium sheet in transportation, decrease the production cost of whole aluminium sheet processing.
Description
[technical field]
The utility model relates to the manufacture field of aluminium sheet, particularly a kind of processing unit (plant) decorated with aluminium sheet.
[background technology]
Automated machine is widely used in the aspects such as industry, agricultural, military affairs, scientific research, communications and transportation, business, medical treatment, service and family.Adopt automatic technology not only people can be freed from heavy manual labor, part mental labour and severe, dangerous working environment, and the organ dysfunction of people can be expanded, greatly raise labour productivity, strengthen the ability of the human knowledge world and reforming world.
At present, in the production and processing of aluminium sheet or aluminium-plastic panel, also there is the operation that continuously, automatically cannot complete each operation, multiple operation needs independent processing, automaticity is not high, and not only production work is inconvenient, also increases the labour intensity of people.Especially have the production process of the decoration aluminium sheet of multiple manufacturing procedure, production scale is larger, and the Material Cost of the cost of transportation of great number brings great inconvenience to the producer.
[utility model content]
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, provides a kind of processing unit (plant) decorated with aluminium sheet, and it is intended to solve the technical problem that in prior art, aluminium sheet processing cannot complete automatically, production cost is high.
To achieve these goals, the utility model proposes a kind of processing unit (plant) decorated with aluminium sheet, comprise wiper mechanism, bleaching mechanism, drying mechanism, roller coating mechanism, baking mechanism, engraving machine structure, colouring mechanism, film-covering mechanism, cooling body, plate cutting mechanism, package mechanism and drive aluminium sheet successively by the haulage gear of each mechanism;
Described wiper mechanism comprises cleaning axle, lower cleaning axle, is with magnetic absorber and cleaning shower nozzle, described aluminium sheet is located between cleaning axle and lower cleaning axle, described absorber is located at the right side of cleaning axle, and described cleaning shower nozzle is located at the left side of cleaning axle;
Described bleaching mechanism comprises airtight bleaching case, outside described bleaching case, be provided with transparent watch window;
Described drying mechanism comprises airtight drying baker;
Described roller coating mechanism comprises roller coating axle, lower roller coating axle, cylinder, tube connector, rotary part and liquid reserve tank, cylinder is connected with liquid reserve tank by described tube connector, described rotary part is fixedly connected with cylinder, described aluminium sheet is located between roller coating axle and lower roller coating axle, described cylinder is located at the left side of roller coating axle, and the outer surface of described cylinder contacts with aluminium sheet;
Described baking mechanism comprises airtight baking box, two baking entrances and toasts with corresponding two of baking entrance respectively and exports;
Described engraving machine structure comprise paint axle quarter, lower quarter paints axle, carve paint head, dust suction parts and automatic control component, described aluminium sheet is located at and is painted axle quarter and lower quarter will paint between axle, paint head described quarter to be connected with automatic control component, described dust suction parts are located at the left side of painting axle quarter;
Described film-covering mechanism comprises overlay film axle, lower overlay film axle, the film axis being wound with protecting film, membrane parts and correction parts, described membrane parts are connected with correction parts, described upper overlay film is located in the right side of membrane parts, described lower overlay film is located in immediately below overlay film axle, and described aluminium sheet is located between overlay film axle and lower overlay film axle;
Described cooling body comprises airtight cooler bin, fan, crosswind machine and the condensate component of wind for cooling fan and the blowout of crosswind machine, described fan, crosswind machine and condensate component are all located in cooler bin, the inside of described cooler bin is provided with cooling air channel, described aluminium sheet is through described cooling air channel, described fan is located at directly over aluminium sheet, and the side of aluminium sheet is located at by described crosswind machine;
Described haulage gear comprises and unreels parts and rolling parts, and the described outlet unreeling parts is connected with wiper mechanism, and the entrance of described rolling parts is connected with cooling body, export and be connected with plate cutting mechanism;
Described plate cutting mechanism comprises upper shearing plate axle, lower shearing plate axle, infrared generator, cutter and transport tape for locating, aluminium sheet through rolling parts is located between upper shearing plate axle and lower shearing plate axle, the right side of upper shearing plate axle is located at by described cutter, described infrared generator is located between cutter and upper shearing plate axle, and described transport tape is located at the below of cutter;
Described package mechanism comprises adsorption element, locating piece sum counter, and described adsorption element comprises sucker and actuating mechanism, and described actuating mechanism is connected with counter, and described adsorption element is contacted with the upper surface of aluminium sheet by sucker.
As preferably, in described baking mechanism, baking box inside is also provided with waste gas burning stove and hot air circulation parts, and described waste gas burning stove is connected with hot air circulation parts.
As preferably, in described cooling body, condensate component also comprises the cooling cylinder, condenser pipe and the condensation rollers that store condensate liquid, and described condensation rollers is connected with cooling cylinder by condenser pipe, and described aluminium sheet passes through the drive of condensation rollers through cooling air channel.
The beneficial effects of the utility model: compared with prior art, a kind of processing unit (plant) decorated with aluminium sheet that the utility model provides, step is connected smooth, can be applicable in the automated production of aluminium sheet well, not only set up blanching step, make at the aluminium sheet of coating step cleaner, improve the quality of production of aluminium sheet; But also set up packaging step, the aluminium sheet cut can be packed in time, avoid the wearing and tearing of aluminium sheet in transportation, decrease the production cost of whole aluminium sheet processing.
Feature of the present utility model and advantage will be described in detail by reference to the accompanying drawings by embodiment.
[accompanying drawing explanation]
Fig. 1 is the schematic flow sheet of the utility model embodiment;
Fig. 2 is the structural representation of the utility model embodiment.
[detailed description of the invention]
For making the purpose of this utility model, technical scheme and advantage clearly understand, below by accompanying drawing and embodiment, the utility model is further elaborated.But should be appreciated that, specific embodiment described herein, only in order to explain the utility model, is not limited to scope of the present utility model.In addition, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily obscuring concept of the present utility model.
Consult Fig. 1, the utility model embodiment provides a kind of processing method of decorating with aluminium sheet, and using in type strip aluminium sheet as raw material, its specific works step comprises:
A) clean: by strip aluminium sheet through cleaning rotating shaft, with cleaning agent, the aluminium sheet of outer surface with dust and dirt is washed away totally.Wherein, cleaning agent can be degreasing agent, strong base solution or water,
B) bleach: the aluminium sheet after cleaning is immersed content and is no less than in the sulfuric acid solution of 70%, over time aluminium sheet is separated with sulfuric acid solution, goes to baking step, make the aluminium sheet entering coating step cleaner, improve the quality of production of aluminium sheet.
C) dry: the aluminium sheet after bleaching is by high-temperature heating, and aluminium sheet is heated to 130 DEG C ~ 150 DEG C, the residual moisture of its outer surface is dried, and the heat time is 10min ~ 15min.
D) coating: adopt the mode of roller coating to be coated in the outer surface of aluminium sheet previously prepared good coating.
E) toast: the aluminium sheet being coated with coating is placed in baking oven high-temperature baking, makes curing of coatings, to form the aluminium sheet with baking vanish layer, and over time, go to color printing step.
Particularly, the temperature of baking is 150 DEG C ~ 160 DEG C, and hardening time is 10min ~ 15min.
F) color printing: carry out painting quarter to the outer surface of the aluminium sheet with baking vanish layer, and at the outer surface coating oil enamelled coating again of aluminium sheet.
In the utility model embodiment, according to the decoration aluminium sheet of different purposes, propose the embodiment of two kinds of color printings, a kind of is that the quarter of carving good pattern is painted the outer surface that paper is attached to baking vanish layer, and is carving the outer surface skin of paint painting paper.This kind of embodiment, working (machining) efficiency is high, and production cost is lower, but the pattern of aluminium sheet outer surface is then slightly aobvious stiff, and color is less.
Another kind of embodiment directly carries out painting quarter on the baking vanish layer of aluminium sheet by engraving machine, and at the outer surface skin of paint of baking vanish layer.Compared with front a kind of embodiment, this embodiment can make the pattern of surface of aluminum plate enrich, and artistic effect is good, but needs to cooperatively interact with dust collection mechanism, and production cost is higher.
Therefore, the producer can select different embodiments according to the need of production of reality.
G) solidify: high-temperature heating is carried out to the aluminium sheet being coated with skin of paint, skin of paint is dried, make it solidify outer surface in baking vanish layer.
In the utility model embodiment, the temperature of solidification heating is 150 DEG C ~ 160 DEG C, heat time is 10min ~ 15min, and when going to overlay film step, the temperature of aluminium sheet is remained on and be no less than 130 DEG C, the protecting film be covered with can be fitted with aluminium sheet better, improve the crudy of aluminium sheet further.
H) overlay film: the outer surface of aluminium sheet after the drying covers protecting film again, and by protecting film and skin of paint bonded to each other.
I) cool: the aluminium sheet posting protecting film is moved to cooling air channel, aluminium sheet is cooled by the cooling air of large discharge.
J) shear: the aluminium sheet of cooled strip is evenly divided into the identical aluminium sheet of some sizes.
K) pack: the aluminium sheet cut is transported to collecting region by transport tape, by counter and detent mechanism by overlapped for the aluminium sheet of equal number formation aluminium sheet group, and aluminium sheet group is packed.
In the utility model embodiment, the aluminium sheet sheared off directly completes heap superimposition packaging in process of production, greatly facilitates the transport of aluminium sheet, thus decrease cost of transportation, meanwhile, also avoid aluminium sheet and produce wearing and tearing in transportation, improve the quality of production of aluminium sheet.
Consult Fig. 2, in order to realize above-mentioned purpose better, the utility model also proposed a kind of processing unit (plant) decorated with aluminium sheet, adopt a kind of processing method of decorating with aluminium sheet as above, comprise wiper mechanism, bleaching mechanism, drying mechanism, roller coating mechanism, baking mechanism, engraving machine structure, colouring mechanism, film-covering mechanism, cooling body, plate cutting mechanism, package mechanism and drive aluminium sheet successively by the haulage gear of each mechanism.That is, wiper mechanism starts the starting point of processing as aluminium sheet, package mechanism completes the terminal of processing as aluminium sheet, and haulage gear is then guarantee that aluminium sheet can successively through bleaching mechanism, drying mechanism, roller coating mechanism, baking mechanism, engraving machine structure, colouring mechanism, film-covering mechanism, cooling body and plate cutting mechanism.
Particularly, wiper mechanism comprises cleaning axle 11, lower cleaning axle 12, is with magnetic absorber 13 and cleaning shower nozzle 14, aluminium sheet is located between cleaning axle 11 and lower cleaning axle 12, and absorber 13 is located at the right side of cleaning axle 11, and cleaning shower nozzle 14 is located at the left side of cleaning axle 11.
Particularly, bleaching mechanism comprises airtight bleaching case 21, outside bleaching case 21, be provided with transparent watch window 22.
Particularly, drying mechanism comprises airtight drying baker 31.In the utility model embodiment, the aluminium sheet of drying baker 31 inside is S-type under the drive of some live-rollers, and drying baker 31 inner space can be made full use of, and improves drying efficiency.
Particularly, roller coating mechanism comprises roller coating axle 41, lower roller coating axle 42, cylinder 43, tube connector, rotary part 44 and liquid reserve tank, cylinder 43 is connected with liquid reserve tank by tube connector, rotary part 44 is fixedly connected with cylinder 43, aluminium sheet is located between roller coating axle 41 and lower roller coating axle 42, cylinder 43 is located at the left side of roller coating axle 41, and the outer surface of cylinder 43 contacts with aluminium sheet.
Particularly, toast mechanism to comprise airtight baking box 51, two baking entrance and toast with corresponding two of baking entrance respectively and export.
Further, baking box 51 inside is also provided with waste gas burning stove 52 and hot air circulation parts 53, and waste gas burning stove 52 is connected with hot air circulation parts 53, makes processing unit (plant) environmental protection more.
In the utility model embodiment, whole processing unit (plant) is upper and lower double-layer structure, that is, wiper mechanism, bleaching mechanism, drying mechanism, roller coating mechanism and engraving machine structure are set to lower floor, colouring mechanism, film-covering mechanism, cooling body, plate cutting mechanism and package mechanism are set to upper strata, haulage gear drive aluminium sheet to lower and on motion, two-layer all with toast mechanism and be connected, make processing unit (plant) C-shaped, reduce overall occupation of land space.Certainly, whole processing unit (plant) can also change and is set to left and right sides structure by the producer, and lower floor is placed in left side, upper strata be placed in right side, make processing unit (plant) be inverted U.
Particularly, engraving machine structure comprise paint axle 61 quarter, lower quarter paints axle 62, carve paint 63, dust suction parts 64 and automatic control component 65, aluminium sheet is located at and is painted axle 61 quarter and lower quarter will paint between axle 62, paint 63 quarter to be connected with automatic control component 65, dust suction parts 64 are located at the left side of painting axle 61 quarter.
Further, in the utility model embodiment, colouring mechanism comprises greasepaint axle 5, lower greasepaint axle 6, greasepaint cylinder 7, greasepaint case, aluminium sheet is located between greasepaint axle 5 and lower greasepaint axle 6, the left side of roller coating axle 41 is located at by greasepaint cylinder 7, and the outer surface of greasepaint cylinder 7 contacts with aluminium sheet, and mechanism of namely painting is similar to roller coating mechanism structure, that is, mechanism of painting in the utility model embodiment also adopts roller applications.Certainly, the producer also can select the mode of powder spray according to needs of production.
Particularly, film-covering mechanism comprises overlay film axle 71, lower overlay film axle 72, the film axis 73 being wound with protecting film, membrane parts 74 and correction parts, membrane parts 74 are connected with correction parts, upper overlay film axle 71 is located at the right side of membrane parts 74, lower overlay film axle 72 is located at immediately below overlay film axle 71, and aluminium sheet is located between overlay film axle 71 and lower overlay film axle 72.
Particularly, cooling body comprises airtight cooler bin 81, fan 82, crosswind machine 83 and the condensate component for cooling the wind that fan 82 and crosswind machine 83 blow out, fan 82, crosswind machine 83 and condensate component are all located in cooler bin 81, the inside of cooler bin 81 is provided with cooling air channel, aluminium sheet is through cooling air channel, fan 82 is located at directly over aluminium sheet, and the side of aluminium sheet is located at by crosswind machine 83.
Further, condensate component also comprises the cooling cylinder, condenser pipe and the condensation rollers 84 that store condensate liquid, and condensation rollers 84 is connected with cooling cylinder by condenser pipe, and aluminium sheet passes through the drive of condensation rollers 84 through cooling air channel.
Particularly, haulage gear comprises and unreels parts 1 and rolling parts 2, and the outlet unreeling parts 1 is connected with wiper mechanism, and the entrance of rolling parts 2 is connected with cooling body, export and be connected with plate cutting mechanism.
Particularly, plate cutting mechanism comprises upper shearing plate axle 91, lower shearing plate axle 92, infrared generator 93, cutter 94 and transport tape 95 for locating, aluminium sheet through rolling parts 2 is located between upper shearing plate axle 91 and lower shearing plate axle 92, the right side of upper shearing plate axle 91 is located at by cutter 94, infrared generator 93 is located between cutter 94 and upper shearing plate axle 91, and transport tape 95 is located at the below of cutter 94.
Particularly, package mechanism comprises adsorption element 3, locating piece 4 sum counter, and adsorption element 3 comprises sucker and actuating mechanism, and actuating mechanism is connected with counter, and adsorption element 3 is contacted with the upper surface of aluminium sheet by sucker.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace or improvement etc., all should be included within protection domain of the present utility model.
Claims (3)
1. decorate the processing unit (plant) with aluminium sheet, it is characterized in that: comprise wiper mechanism, bleaching mechanism, drying mechanism, roller coating mechanism, baking mechanism, engraving machine structure, colouring mechanism, film-covering mechanism, cooling body, plate cutting mechanism, package mechanism and drive aluminium sheet successively by the haulage gear of each mechanism;
Described wiper mechanism comprises cleaning axle (11), lower cleaning axle (12), is with magnetic absorber (13) and cleaning shower nozzle (14), described aluminium sheet is located between cleaning axle (11) and lower cleaning axle (12), described absorber (13) is located at the right side of cleaning axle (11), and described cleaning shower nozzle (14) is located at the left side of cleaning axle (11);
Described bleaching mechanism comprises airtight bleaching case (21), is provided with transparent watch window (22) in described bleaching case (21) outside;
Described drying mechanism comprises airtight drying baker (31);
Described roller coating mechanism comprises roller coating axle (41), lower roller coating axle (42), cylinder (43), tube connector, rotary part (44) and liquid reserve tank, cylinder (43) is connected with liquid reserve tank by described tube connector, described rotary part (44) is fixedly connected with cylinder (43), described aluminium sheet is located between roller coating axle (41) and lower roller coating axle (42), described cylinder (43) is located at the left side of roller coating axle (41), and the outer surface of described cylinder (43) contacts with aluminium sheet;
Described baking mechanism comprises airtight baking box (51), two baking entrances and toasts with corresponding two of baking entrance respectively and exports;
Described engraving machine structure comprise paint axle (61) quarter, lower quarter paints axle (62), carve paint head (63), dust suction parts (64) and automatic control component (65), described aluminium sheet is located at and is painted axle (61) quarter and paint lower quarter between axle (62), paint head (63) described quarter to be connected with automatic control component (65), described dust suction parts (64) are located at the left side of painting axle (61) quarter;
Described film-covering mechanism comprises overlay film axle (71), lower overlay film axle (72), the film axis (73) being wound with protecting film, membrane parts (74) and correction parts, described membrane parts (74) are connected with correction parts, described upper overlay film axle (71) is located at the right side of membrane parts (74), described lower overlay film axle (72) is located at immediately below overlay film axle (71), and described aluminium sheet is located between overlay film axle (71) and lower overlay film axle (72);
Described cooling body comprises airtight cooler bin (81), fan (82), crosswind machine (83) and the condensate component for cooling the wind that fan (82) and crosswind machine (83) blow out, described fan (82), crosswind machine (83) and condensate component are all located in cooler bin (81), the inside of described cooler bin (81) is provided with cooling air channel, described aluminium sheet is through described cooling air channel, described fan (82) is located at directly over aluminium sheet, and the side of aluminium sheet is located at by described crosswind machine (83);
Described haulage gear comprises and unreels parts (1) and rolling parts (2), the described outlet unreeling parts (1) is connected with wiper mechanism, and the entrance of described rolling parts (2) is connected with cooling body, export and be connected with plate cutting mechanism;
Described plate cutting mechanism comprises upper shearing plate axle (91), lower shearing plate axle (92), for the infrared generator (93) of locating, cutter (94) and transport tape (95), aluminium sheet through rolling parts (2) is located between upper shearing plate axle (91) and lower shearing plate axle (92), the right side of upper shearing plate axle (91) is located at by described cutter (94), described infrared generator (93) is located between cutter (94) and upper shearing plate axle (91), described transport tape (95) is located at the below of cutter (94),
Described package mechanism comprises adsorption element (3), locating piece (4) sum counter, described adsorption element (3) comprises sucker and actuating mechanism, described actuating mechanism is connected with counter, and described adsorption element (3) is contacted with the upper surface of aluminium sheet by sucker.
2. a kind of processing unit (plant) decorated with aluminium sheet as claimed in claim 1, it is characterized in that: in described baking mechanism, baking box (51) inside is also provided with waste gas burning stove (52) and hot air circulation parts (53), and described waste gas burning stove (52) is connected with hot air circulation parts (53).
3. a kind of processing unit (plant) decorated with aluminium sheet as claimed in claim 1 or 2, it is characterized in that: in described cooling body, condensate component also comprises the cooling cylinder, condenser pipe and the condensation rollers (84) that store condensate liquid, described condensation rollers (84) is connected with cooling cylinder by condenser pipe, and described aluminium sheet passes through the drive of condensation rollers (84) through cooling air channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420827690.3U CN204396512U (en) | 2014-12-23 | 2014-12-23 | A kind of processing unit (plant) decorated with aluminium sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420827690.3U CN204396512U (en) | 2014-12-23 | 2014-12-23 | A kind of processing unit (plant) decorated with aluminium sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204396512U true CN204396512U (en) | 2015-06-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420827690.3U Expired - Fee Related CN204396512U (en) | 2014-12-23 | 2014-12-23 | A kind of processing unit (plant) decorated with aluminium sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204396512U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104511494A (en) * | 2014-12-23 | 2015-04-15 | 嘉兴博隆铝装饰板有限公司 | Processing method and processing device of aluminum plate for decoration |
| CN110280451A (en) * | 2019-06-21 | 2019-09-27 | 嘉兴佳源多彩铝业有限公司 | A kind of aluminium sheet roller coating production line |
-
2014
- 2014-12-23 CN CN201420827690.3U patent/CN204396512U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104511494A (en) * | 2014-12-23 | 2015-04-15 | 嘉兴博隆铝装饰板有限公司 | Processing method and processing device of aluminum plate for decoration |
| CN104511494B (en) * | 2014-12-23 | 2016-11-30 | 嘉兴博隆铝装饰板有限公司 | A kind of processing method decorating use aluminium sheet and processing unit (plant) thereof |
| CN110280451A (en) * | 2019-06-21 | 2019-09-27 | 嘉兴佳源多彩铝业有限公司 | A kind of aluminium sheet roller coating production line |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150617 Termination date: 20181223 |