CN204389329U - The device of automatic judgement mud jacking slurries water-cement ratio - Google Patents
The device of automatic judgement mud jacking slurries water-cement ratio Download PDFInfo
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- CN204389329U CN204389329U CN201420839659.1U CN201420839659U CN204389329U CN 204389329 U CN204389329 U CN 204389329U CN 201420839659 U CN201420839659 U CN 201420839659U CN 204389329 U CN204389329 U CN 204389329U
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- slurries
- feed pipe
- mortar
- inspection instrument
- cement ratio
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Abstract
A device for automatic judgement mud jacking slurries water-cement ratio, inspection instrument is supported on LOAD CELLS, is detected the weight of inspection instrument by LOAD CELLS in real time; The storage slurry feed pipe for mortar of useless slurry feed pipe for mortar and the slurry storing tank being communicated with useless slurry bucket is provided with at the grout outlet of described inspection instrument, the useless slurry feed pipe for mortar of useless slurry bucket is provided with useless slurry feed pipe for mortar stop valve, the storage slurry feed pipe for mortar of slurry storing tank is provided with storage slurry feed pipe for mortar stop valve, contrast with the weight of the qualified slurries of setting by measuring inspection instrument weight, select qualified slurries and deliver to liquid storing barrel, underproof slurries are delivered to useless slurry bucket; Its advantage can in real time, dynamically judge that whether slurries water-cement ratio is qualified, and automatically got rid of by underproof slurries, retains qualified slurries, thus ensure squeezing quality.
Description
Technical field
The utility model content belongs to prestress hole path pressure grouting concrete slurry water-cement ratio detection technique field, and particularly a kind of By Measuring The Volume Density judges the device of the automatic judgement mud jacking slurries water-cement ratio of water-binder ratio.
Utility model content
The purpose of this utility model is just to provide a kind of dynamic, automatically judges that whether water-cement ratio is qualified, and is automatically got rid of by underproof slurries, retains qualified slurries, thus ensures the devices and methods therefor of the automatic judgement mud jacking slurries water-cement ratio of squeezing quality.
Solution of the present utility model is such:
A kind of device of automatic judgement mud jacking slurries water-cement ratio, include the control center into and out of mud jacking slurries water-cement ratio in the inspection instrument and measurement inspection instrument of slurries mouth, it is characterized in that: described inspection instrument is supported on LOAD CELLS, detected the weight of inspection instrument by LOAD CELLS in real time; Be provided with the storage slurry feed pipe for mortar of useless slurry feed pipe for mortar and the slurry storing tank being communicated with useless slurry bucket at the grout outlet of described inspection instrument, the useless slurry feed pipe for mortar of useless slurry bucket is provided with useless slurry feed pipe for mortar stop valve, the storage slurry feed pipe for mortar of slurry storing tank is provided with storage slurry feed pipe for mortar stop valve.
Technical scheme also comprises more specifically: the work of described useless slurry feed pipe for mortar stop valve and storage slurry feed pipe for mortar stop valve is controlled by described control center.
Further: the slurries mouth that enters of described inspection instrument is positioned at bottom, and it goes out slurries mouth and is positioned at top.
Further: described control center is independently computer or be integrated on device Host that the present invention combinationally uses.
Further: described LOAD CELLS at least adopts three, be positioned at the periphery that same level position is evenly distributed on inspection instrument.
Further: described useless slurry feed pipe for mortar stop valve and storage slurry feed pipe for mortar stop valve adopt electric three-way valve, be arranged on the pipeline that is connected with grout outlet, and be connected with control center by control line, controlled center controls, for defective slurries being discharged to useless slurry bucket, qualified slurries are discharged to slurry storing tank.
The utility model has the advantages that and can in real time, dynamically judge that whether slurries water-cement ratio is qualified, and automatically underproof slurries are got rid of, retain qualified slurries, thus ensure squeezing quality.
Background technology
Prestress hole path pressure grouting is that prestress engineering is constructed one of most important operation, and whether mud jacking is closely knit, and direct relation security and the permanance of structure.And the factor affecting squeezing quality is except the factors such as press mortar, construction technology, mud jacking equipment, construction management, also directly related with the ratio of water and grouting material consumption and water-cement ratio.Water-cement ratio is crossed conference and is caused anti-pressure ability to reduce to works and carbonation rate is fast, carbonation depth is large, the problems such as perviousness increase, impermeability and frost resistance reduction; Unit consumption of water controls bad meeting and causes mix to block up the phenomenons such as pump, bleeding, segregation, and the defect such as honeycomb, pitted skin, sand line that structural member surface is formed.Therefore " highway bridge construction technical manual " (JTG/T F50-2011) clear stipulaties, the water-cement ratio of prestress hole path pressure grouting liquid will control between 0.26 ~ 0.28, to guarantee squeezing quality.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In accompanying drawing: 1, stock inlet 2, support 3, LOAD CELLS 4, inspection instrument back up pad 5, inspection instrument 6, grout outlet 7, electric three-way valve 8, useless slurry bucket 9, slurry storing tank.
Embodiment
As shown in Figure 1, the present invention includes inspection instrument 5, inspection instrument support 2, the LOAD CELLS 3 be arranged on inspection instrument support, electric three-way valve 7 and control center.
Described inspection instrument 5 is for measuring the volume of slurries, and its stock inlet 1 is arranged on inspection instrument bottom, and grout outlet 6 is arranged on inspection instrument top;
Described LOAD CELLS 3 is arranged between inspection instrument back up pad 4 and support 2, and is connected with control center by data line, for carrying out Real-Time Monitoring to the weight of inspection instrument 5, and Monitoring Data is delivered to control center;
Described useless slurry feed pipe for mortar stop valve and storage slurry feed pipe for mortar stop valve adopt electric three-way valve 7, be arranged on the pipeline that is connected with grout outlet 6, and be connected with control center by control line, controlled center controls, for defective slurries being discharged to useless slurry bucket 8, qualified slurries are discharged to slurry storing tank 9.
Described control center is used for the weight of Real-Time Monitoring inspection instrument 5, and compares with the weight standard value of setting, judges that whether slurries water-cement ratio is qualified, controls the action of electric three-way valve 7.
A method for automatic judgement mud jacking slurries water-cement ratio, comprises step:
(1), the real time measure inspection instrument weight step: being supported in LOAD CELLS 3 by having into and out of the inspection instrument 5 of slurries mouth, being detected the weight of inspection instrument 5 by LOAD CELLS 3 in real time;
(2), mud jacking slurries water-cement ratio setting procedure: the maximum water-cement ratio allowed according to standard and minimum water-cement ratio, human configuration slurries are appropriate respectively, and inspection instrument 5 is filled in gradation, LOAD CELLS 3 is utilized to measure the weight W of slurries when maximum water-cement ratio respectively
1with weight W during minimum water-cement ratio
2, by W
1and W
2be set as two standard values respectively and input control center;
(3), mud jacking slurries water-cement ratio qualification determination step: weight W during the maximum water-cement ratio real-time weight W measured in step (1) and step (2) set by control center
1with weight W during minimum water-cement ratio
2compare, work as W
1≤ W≤W
2time, judge that slurries water-cement ratio is qualified, otherwise be defective;
(4), qualified slurries supplying step: when the real-time weight W measured is qualified, control center sends qualifying signal, controls the grout outlet that relevant execution unit connects inspection instrument 5, qualified slurries is transported to slurry storing tube for subsequent use;
(5), defective slurries treatment step: when the real-time weight W measured is defective, control center sends defective signal, controls relevant execution unit and the slurries that the grout outlet of inspection instrument 5 transfers out is transported to useless slurry cylinder.
When the present invention uses, install by shown in Fig. 1, job step is as follows:
1, according to maximum water-cement ratio and the minimum water-cement ratio of standard permission, the slurries of the good same volume of human configuration are appropriate respectively, and inspection instrument 5 is filled in gradation, utilizes sensor 3 to measure the weight W of slurries when maximum water-cement ratio respectively
1with weight W during minimum water-cement ratio
2.By W
1and W
2be set as standard value and input control center.
Start pneumatic mortar machine, slurries enter inspection instrument 5 from stock inlet 1, and inspection instrument 5 is full of rear slurry and flows out and by electric three-way valve from grout outlet 6.Sensor 3 detects the weight of inspection instrument 5 in real time and transfers data to control center in real time, and real-time weight data and standard value are carried out real-time comparison by control center, work as W
1≤ weight W≤W in real time
2time, slurries water-cement ratio is qualified, and control center sends instruction, and electric three-way valve 7 cuts out valve position B, opens valve position A, and it is for subsequent use that slurries flow to slurry storing tube; As real-time weight <W
1or real-time weight W>W
2time, slurries water-cement ratio is defective, and control center sends instruction, and electric three-way valve 7 cuts out valve position A, opens valve position B, and slurries flow to useless slurry cylinder.
Claims (6)
1. one kind judges the device of mud jacking slurries water-cement ratio automatically, include into and out of slurries mouth inspection instrument (5) and measure the control center of inspection instrument (5) interior mud jacking slurries water-cement ratios, it is characterized in that: described inspection instrument (5) is supported on LOAD CELLS (3), detected the weight of inspection instrument (5) by LOAD CELLS (3) in real time; The storage slurry feed pipe for mortar of useless slurry feed pipe for mortar and the slurry storing tank (9) being communicated with useless slurry bucket (8) is provided with at the grout outlet (6) of described inspection instrument (5), the useless slurry feed pipe for mortar of useless slurry bucket (8) is provided with useless slurry feed pipe for mortar stop valve, the storage slurry feed pipe for mortar of slurry storing tank (9) is provided with storage slurry feed pipe for mortar stop valve.
2. the device of automatic judgement mud jacking slurries water-cement ratio according to claim 1, is characterized in that: the work of described useless slurry feed pipe for mortar stop valve and storage slurry feed pipe for mortar stop valve is controlled by described control center.
3. the device of automatic judgement mud jacking slurries water-cement ratio according to claim 1, is characterized in that: the slurries mouth that enters of described inspection instrument (5) is positioned at bottom, and it goes out slurries mouth and is positioned at top.
4. the device of automatic judgement mud jacking slurries water-cement ratio according to claim 1 and 2, is characterized in that: described control center is on the device Host that independently computer or be integrated in combinationally uses with the present invention.
5. the device of automatic judgement mud jacking slurries water-cement ratio according to claim 1, is characterized in that: described LOAD CELLS (3) at least adopts three, is positioned at the periphery that same level position is evenly distributed on inspection instrument (5).
6. the device of automatic judgement mud jacking slurries water-cement ratio according to claim 2, it is characterized in that: described useless slurry feed pipe for mortar stop valve and storage slurry feed pipe for mortar stop valve adopt electric three-way valve (7), be arranged on the pipeline that is connected with grout outlet (6), and be connected with control center by control line, controlled center controls, for defective slurries being discharged to useless slurry bucket (8), qualified slurries are discharged to slurry storing tank (9).
Priority Applications (1)
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CN201420839659.1U CN204389329U (en) | 2014-12-26 | 2014-12-26 | The device of automatic judgement mud jacking slurries water-cement ratio |
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CN201420839659.1U CN204389329U (en) | 2014-12-26 | 2014-12-26 | The device of automatic judgement mud jacking slurries water-cement ratio |
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CN204389329U true CN204389329U (en) | 2015-06-10 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104614271A (en) * | 2014-12-26 | 2015-05-13 | 柳州黔桥工程材料有限公司 | Device for automatically judging water-to-binder ratio of mudjacking slurry |
-
2014
- 2014-12-26 CN CN201420839659.1U patent/CN204389329U/en not_active Withdrawn - After Issue
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104614271A (en) * | 2014-12-26 | 2015-05-13 | 柳州黔桥工程材料有限公司 | Device for automatically judging water-to-binder ratio of mudjacking slurry |
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Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20150610 Effective date of abandoning: 20180615 |
|
AV01 | Patent right actively abandoned |