CN204382757U - A kind of equipment for coating film anilox roll - Google Patents
A kind of equipment for coating film anilox roll Download PDFInfo
- Publication number
- CN204382757U CN204382757U CN201420811725.4U CN201420811725U CN204382757U CN 204382757 U CN204382757 U CN 204382757U CN 201420811725 U CN201420811725 U CN 201420811725U CN 204382757 U CN204382757 U CN 204382757U
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- CN
- China
- Prior art keywords
- anilox roll
- layer
- equipment
- connecting rod
- coating film
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000007774 anilox coating Methods 0.000 title claims abstract description 38
- 239000011248 coating agent Substances 0.000 title claims abstract description 14
- 238000000576 coating method Methods 0.000 title claims abstract description 14
- 238000005260 corrosion Methods 0.000 claims abstract description 22
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 15
- 239000004917 carbon fiber Substances 0.000 claims description 15
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 15
- 239000000758 substrate Substances 0.000 claims description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- 239000000956 alloy Substances 0.000 claims description 9
- 229910045601 alloy Inorganic materials 0.000 claims description 9
- 239000000805 composite resin Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 230000003678 scratch resistant effect Effects 0.000 claims description 9
- 230000002787 reinforcement Effects 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 239000004411 aluminium Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 238000003475 lamination Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 abstract description 13
- 239000010410 layer Substances 0.000 description 35
- 239000000126 substance Substances 0.000 description 8
- 239000002585 base Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 239000002253 acid Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000002425 crystallisation Methods 0.000 description 4
- 230000008025 crystallization Effects 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000001447 alkali salts Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 238000004017 vitrification Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
Abstract
The utility model provides a kind of anilox roll, especially an equipment for coating film anilox roll, comprise roller body, asperities structure, connecting rod, described connecting rod is divided into roller body both sides, described asperities structure top layer is provided with diaphragm, and the thickness of described diaphragm is 10-15mm; The utility model structure is simple, by setting up diaphragm in asperities structure, effectively can improve corrosion-resistant, the anti-scratch performance of anilox roll, increasing the service life.
Description
Technical field
The utility model relates to a kind of anilox roll, especially a kind of equipment for coating film anilox roll.
Background technology
During anilox roll we republish, parts standing in the production process such as overlay film, common anilox roll surface uniform is dispersed with the consistent small shrinkage pool of many shapes, generally we are referred to as " ink hole ", and these ink hole and in press play a part ink storage, even ink and quantitatively ink transfer just.Ink hole generally to carve along with axis direction at 45 °, the partition wall between ink hole is called " leader ", and the area of leader follows the shape of ink hole relevant.Several frequently seen inking hole shape comprises: rectangular pyramid shape, truncated rectangular pyramids shape, six prismatic table shape, trapezoid cross section oblique line shape and additional channel ink hole etc.The opening degree of ink hole and the degree of depth and have considerable influence facing to the ink transfer performance of ink hole, opening degree is larger, and the degree of depth is more shallow, then ink transfer is better; Otherwise then ink transfer is poor.
The such as patent No. is 201310099696.3 utility model patents, disclose a kind of Novel anilox roller structure, comprise: anilox roll body, the outer surface of described anilox roll body is provided with wear-resistant ceramic layer, the outer surface of described wear-resistant ceramic layer is processed with reticulate pattern, the outer surface of described reticulate pattern is provided with tungsten carbide coating, and described anilox roll body adopts high-strength nylon rod manufacture to form.By the way, make anilox roll be convenient to disassembly, cleaning, in addition also there is good anti-wear performance.
The such as patent No. 201210066501.0 utility model patent, discloses a kind of anilox roll, has roller and plinthitic horizon, described roller is coated with plinthitic horizon again, plinthitic horizon surface attachment matcoveredn.The utility model technique is simple, and cost is lower, easy accessibility, little effect on the human body.
Above-mentioned disclosed anilox roller structure is simple, and plinthitic horizon sets up protective layer, is conducive to the service life extending anilox roll, but, because described anilox roller structure is single, the use of distinct device cannot be adapted to, be unfavorable for its market competitiveness.
Utility model content
Utility model object: the purpose of this utility model is the simple and equipment for coating film anilox roll of long service life of structure.
Technical scheme: a kind of equipment for coating film anilox roll for achieving the above object, comprise roller body, asperities structure, connecting rod, described connecting rod is divided into roller body both sides, and described asperities structure top layer is provided with diaphragm, and the thickness of described diaphragm is 10-15mm; The utility model structure is simple, by setting up diaphragm in asperities structure, effectively can improve corrosion-resistant, the anti-scratch performance of anilox roll, increasing the service life.
Described connecting rod is expansion link, and the utility model, by adopting expansion link as connecting rod, can make anilox roll be applicable on the equipment for coating film of various length of interval, effectively improves its applicability.
Reinforcement is provided with between described roller body and connecting rod; The utility model, by arranging reinforcement between roller body and connecting rod, effectively can increase the overall structure fastness of anilox roll, ensures the security that equipment runs and physical life.
Described asperities structure is carbon fiber resin composite material, the utility model is by adopting carbon fiber resin composite material as asperities structure, can effectively increase the high temperature resistant of asperities structure, decay resistance, described carbon fiber resin composite material proportion is little but elastic modelling quantity is high, 2.3x10^4 ~ 4x10^5MP can be reached, its hot strength can reach 6.9x10^5 ~ 2.8x10^6MPa, described carbon fiber composite resin composite is regardless of under high temperature or the environment of low temperature, performance all can not be influenced, along with the rising of temperature, intensity also can raise on the contrary, reach after 2000 DEG C, properties just can decline gradually, stable chemical performance.The chemical property of carbon fiber itself is just very stable, the corrosion of acid and alkali alkali salt and solution, and after thermosetting plastics compound, chemical stability is better, is not easy the impact by extraneous factor; Coefficient of friction is low, carbon fiber resin matrix composite smooth surface, also can not produce larger frictional force with other object contact, is not easy to damage, long service life; Although the fragility of carbon fibre material is large, a branch of carbon fiber of economic crisis is difficult to break, disconnected once drawing after a knot ring; It and thermosetting plastics compound can overcome this shortcoming later, and machining property strengthens.
Described diaphragm is substrate layer, scratch-resistant layer, anti-corrosion layer from lower to upper; the utility model is by from bottom to top once-combined by substrate layer, scratch-resistant layer, anti-corrosion layer; corrosion-resistant, the anti-scratch ability of further raising asperities structure, effectively improves the service life of anilox roll.
Described substrate layer is pet layer, and its thickness is 3-5mm, and the utility model is by adopting PET as substrate layer, and PET is the polymer of milky or light yellow highly crystalline, surface smoothing and glossy; Its resistance to creep, fatigue resistance, rub resistance are good, wear away little and hardness is high, have toughness maximum in thermoplastic; Electrical insulation capability is good, and temperature influence is little, but corona resistance is poor.Nontoxic, against weather, chemical proof good stability, water absorption rate is low, weak acid resistant and organic solvent, but thermo-labile water soaking, not alkaline-resisting.The vitrification point of PET resin is higher, and crystallization rate is slow, and moulding cyclc is long, and molding cycle is long, and molding shrinkage is large, poor dimensional stability, and the shaping of crystallization is fragility, and heat resistance is low.
Described scratch-resistant layer is nano oxidized aluminium lamination, and its thickness is 3-5mm.
Described anti-corrosion layer is nickel base alloy layer, its thickness is 4-5mm, the utility model is by adopting nickel base alloy layer as corrosion-resistant layer gold, described nickel-base alloy refers to the class alloy having the combination property such as higher intensity and certain antioxidant anticorrosive ability under 650 ~ 1000 DEG C of high temperature, it possesses excellent corrosion resistance, can the corrosion of sulfuric-resisting burn into organic acid and salt, effective extension device service life, beneficial effect is obvious.
Beneficial effect: compared with prior art, a kind of equipment for coating film anilox roll that the utility model provides, has the following advantages:
1. structure is simple: the utility model can complete making without the need to using particular component to become, and is easy to realize;
2. Stability Analysis of Structures: the utility model, by arranging reinforcement between roller body and connecting rod, effectively can increase reticulate pattern.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is for rolling body construction schematic diagram;
Fig. 3 is diaphragm structural representation;
Wherein: 1. roller body, 2. asperities structure, 3. diaphragm, 4. connecting rod, 31. substrate layers, 32. scratch-resistant layer, 33, anti-corrosion layer, 41. reinforcements.
Detailed description of the invention
Below in conjunction with drawings and Examples, embodiments of the present invention are described in further detail.Following examples for illustration of the present invention, but can not be used for limiting the scope of the invention.Orientation or the position relationship of the instruction such as D score, "left", "right", " interior ", " outward ", " front end ", " rear end ", " head ", " afterbody " are based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.In addition, term " first ", " second ", " the 3rd " etc. only for describing object, and can not be interpreted as instruction or hint relative importance.
In describing the invention, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
A kind of equipment for coating film anilox roll as Figure 1-3, comprise roller body 1, asperities structure 2, connecting rod 4, described connecting rod 4 is divided into roller body 1 both sides, and described asperities structure 2 top layer is provided with diaphragm 3, and the thickness of described diaphragm 3 is 10-15mm; The utility model structure is simple, by setting up diaphragm 3 in asperities structure 2, effectively can improve corrosion-resistant, the anti-scratch performance of anilox roll, increasing the service life.
Described connecting rod 4 is expansion link, and the utility model, by adopting expansion link as connecting rod 4, can make anilox roll be applicable on the equipment for coating film of various length of interval, effectively improves its applicability.
Reinforcement 41 is provided with between described roller body 1 and connecting rod 4; The utility model, by arranging reinforcement 41 between roller body 1 and connecting rod 4, effectively can increase the overall structure fastness of anilox roll, ensures the security that equipment runs and physical life.
Described asperities structure 2 is carbon fiber resin composite material, the utility model is by adopting carbon fiber resin composite material as asperities structure 2, can effectively increase the high temperature resistant of asperities structure 2, decay resistance, described carbon fiber resin composite material proportion is little but elastic modelling quantity is high, 2.3x10^4 ~ 4x10^5MP can be reached, its hot strength can reach 6.9x10^5 ~ 2.8x10^6MPa, described carbon fiber composite resin composite is regardless of under high temperature or the environment of low temperature, performance all can not be influenced, along with the rising of temperature, intensity also can raise on the contrary, reach after 2000 DEG C, properties just can decline gradually, stable chemical performance.The chemical property of carbon fiber itself is just very stable, the corrosion of acid and alkali alkali salt and solution, and after thermosetting plastics compound, chemical stability is better, is not easy the impact by extraneous factor; Coefficient of friction is low, carbon fiber resin matrix composite smooth surface, also can not produce larger frictional force with other object contact, is not easy to damage, long service life; Although the fragility of carbon fibre material is large, a branch of carbon fiber of economic crisis is difficult to break, disconnected once drawing after a knot ring; It and thermosetting plastics compound can overcome this shortcoming later, and machining property strengthens.
Described diaphragm 3 is substrate layer 31, scratch-resistant layer 32, anti-corrosion layer 33 from lower to upper; the utility model is by from bottom to top once-combined by substrate layer 31, scratch-resistant layer 32, anti-corrosion layer 33; corrosion-resistant, the anti-scratch ability of further raising asperities structure 2, effectively improves the service life of anilox roll.
Described substrate layer 31 is pet layer, and its thickness is 3-5mm, and the utility model is the polymer of milky or light yellow highly crystalline as substrate layer 31, PET by adopting PET, surface smoothing and glossy; Its resistance to creep, fatigue resistance, rub resistance are good, wear away little and hardness is high, have toughness maximum in thermoplastic; Electrical insulation capability is good, and temperature influence is little, but corona resistance is poor.Nontoxic, against weather, chemical proof good stability, water absorption rate is low, weak acid resistant and organic solvent, but thermo-labile water soaking, not alkaline-resisting.The vitrification point of PET resin is higher, and crystallization rate is slow, and moulding cyclc is long, and molding cycle is long, and molding shrinkage is large, poor dimensional stability, and the shaping of crystallization is fragility, and heat resistance is low.
Described scratch-resistant layer 32 is nano oxidized aluminium lamination, and its thickness is 3-5mm.
Described anti-corrosion layer 33 is nickel base alloy layer, its thickness is 4-5mm, the utility model is by adopting nickel base alloy layer as corrosion-resistant layer gold, described nickel-base alloy refers to the class alloy having the combination property such as higher intensity and certain antioxidant anticorrosive ability under 650 ~ 1000 DEG C of high temperature, it possesses excellent corrosion resistance, can the corrosion of sulfuric-resisting burn into organic acid and salt, effective extension device service life, beneficial effect is obvious.
Embodiments of the invention provide in order to example with for the purpose of describing, and are not exhaustively or limit the invention to disclosed form.Many modifications and variations are apparent for the ordinary skill in the art.Selecting and describing embodiment is in order to principle of the present invention and practical application are better described, and enables those of ordinary skill in the art understand the present invention thus design the various embodiments with various amendment being suitable for special-purpose.
Claims (8)
1. an equipment for coating film anilox roll; it is characterized in that: comprise roller body (1), asperities structure (2), connecting rod (4); described connecting rod (4) is divided into roller body (1) both sides; described asperities structure (2) top layer is provided with diaphragm (3), and the thickness of described diaphragm (3) is 10-15mm.
2. a kind of equipment for coating film anilox roll according to claim 1, is characterized in that: described connecting rod (4) is expansion link.
3. a kind of equipment for coating film anilox roll according to claim 1 and 2, is characterized in that: be provided with reinforcement (41) between described roller body (1) and connecting rod (4).
4. a kind of filming equipment anilox roll according to claim 1, is characterized in that: described asperities structure (2) is carbon fiber resin composite material.
5. a kind of filming equipment anilox roll according to claim 1, is characterized in that: described diaphragm (3) is substrate layer (31), scratch-resistant layer (32), anti-corrosion layer (33) from lower to upper.
6. a kind of filming equipment anilox roll according to claim 1, is characterized in that: described substrate layer (31) is pet layer, and its thickness is 3-5mm.
7. a kind of filming equipment anilox roll according to claim 1, is characterized in that: described scratch-resistant layer (32) is nano oxidized aluminium lamination, and its thickness is 3-5mm.
8. a kind of filming equipment anilox roll according to claim 1, is characterized in that: described anti-corrosion layer (33) is nickel base alloy layer, and its thickness is 4-5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420811725.4U CN204382757U (en) | 2014-12-18 | 2014-12-18 | A kind of equipment for coating film anilox roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420811725.4U CN204382757U (en) | 2014-12-18 | 2014-12-18 | A kind of equipment for coating film anilox roll |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204382757U true CN204382757U (en) | 2015-06-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420811725.4U Active CN204382757U (en) | 2014-12-18 | 2014-12-18 | A kind of equipment for coating film anilox roll |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204382757U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107554114A (en) * | 2017-07-07 | 2018-01-09 | 江苏欧钛克复合材料技术有限公司 | A kind of application of the printing roller of improved materials performance |
| CN107858626A (en) * | 2017-10-25 | 2018-03-30 | 广东光泰激光科技有限公司 | A kind of tungsten carbide anilox roll and preparation method thereof |
-
2014
- 2014-12-18 CN CN201420811725.4U patent/CN204382757U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107554114A (en) * | 2017-07-07 | 2018-01-09 | 江苏欧钛克复合材料技术有限公司 | A kind of application of the printing roller of improved materials performance |
| CN107858626A (en) * | 2017-10-25 | 2018-03-30 | 广东光泰激光科技有限公司 | A kind of tungsten carbide anilox roll and preparation method thereof |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |