CN204381299U - A kind of sand cores of castings and make shell mould - Google Patents
A kind of sand cores of castings and make shell mould Download PDFInfo
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- CN204381299U CN204381299U CN201520025517.6U CN201520025517U CN204381299U CN 204381299 U CN204381299 U CN 204381299U CN 201520025517 U CN201520025517 U CN 201520025517U CN 204381299 U CN204381299 U CN 204381299U
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- plunger tip
- sand
- castings
- core
- plate
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Abstract
The utility model discloses a kind of sand cores of castings, comprise housing, upper impression and lower impressions; Described housing lower surface is provided with upper impression, and upper surface is provided with lower impressions; Described upper impression is corresponding with the first half shape of foundry goods, and described lower impressions is corresponding with the latter half shape of foundry goods, and upper impression and lower impressions combine and just form complete part die cavity; Described housing is provided with the sprue be communicated with up and down.Corresponding sand cores of castings make shell mould, be arranged on core shooter, comprise upper die and lower die, upper plunger tip plate, lower plunger tip plate, penetrate sand plate.Core of the present utility model have cost low, make the features such as shell is easy, easy to use.
Description
Technical field
The utility model relates to a kind of cast steel technology, refers to a kind of sand cores of castings especially and makes shell mould.
Background technology
Core in casting mold major part surround by the liquid metal of high temperature, and the size of supporting and location part is general less, and therefore core sand is except should having the performance of general molding sand, also requires higher intensity, gas permeability, deformability and collapsibility.Core sand is divided into clay core sand, waterglass core sand, wick sand by binding agent difference used, closes fat core sand, resin core sand etc.
Domestic patent database also discloses the correlation technique of some cores, core preparation method and mould thereof:
Such as: the manufacture method of [title] core mold, core and core, [application number] CN201410028458.8, [applying date] 2014.01.21, discloses a kind of precoated sand multi-stack casting process: core mold comprises: fixed half and moving half, and dynamic model and cover half close up rear formation die cavity; Die cavity comprises: multiplely take turns raia, centring ring chamber, multiple compensated cavity, boss chamber and water oral cavity, multiple one end of taking turns raia is all connected with centring ring chamber, the other end by boss chamber with water oral cavity and be connected, and multiple raia of taking turns is distributed on centring ring chamber and waters between oral cavity, compensated cavity between adjacent wheels raia, and respectively with centring ring chamber with water oral cavity and be connected.The compensated cavity arranged in the core mold that the utility model provides adds the quantity of watering passage between oral cavity and centring ring chamber, precoated sand is enable to be full of die cavity in the short period of time, meanwhile, make the precoated sand in centring ring chamber fill type more abundant, thus improve the qualification rate of product.
Such as: [title] a kind of core, [application number] CN201320848941.1, [applying date] 2013.12.20, disclose a kind of precoated sand multi-stack casting process: comprise core body, described core body comprises core top and core bottom, described core top and described core bottom are connected by contract mouth, the upper inner chamber be interconnected and lower inner cavity is provided with in described core body, described upper inner chamber is positioned at described core top, described lower inner cavity is positioned at described core bottom, the described upper inner chamber be interconnected forms the inner chamber of core body together with lower inner cavity.The beneficial effects of the utility model are: core body interior arranges cavity, alleviate the weight of core, decrease the quantity of material of core, thus reduce the manufacturing cost of core, and are convenient to operative, enhance productivity, and increase core venting quality.
Such as: [title] precoated sand multi-stack casting process, [application number] 201010242422. 1, [applying date] 2010.08.02, disclose a kind of precoated sand multi-stack casting process: after foundry goods drawing making precoated sand core unit, the described core unit of at least two covers is stacked vertically on pouring platform, covers grouting plate and clamp with Connection Element; Then from the liquid material of the cup cast high temperature of grouting plate, the liquid material of high temperature fills foundry goods die cavity, cross gate and sprue under gravity; After the liquid material of high temperature solidifies cooling, obtain foundry goods.The utility model technique, under the prerequisite guaranteeing casting quality, greatly improves casting technique production efficiency, reduces production cost.
Be not difficult to find, existing core only has a die cavity, and die cavity ensconces sand core internal, and cavity shape is identical with cast shape.Because die cavity is closed, the necessary individual cast of two parts up and down of core die cavity, therefore often producing a kind of foundry goods then needs two covers to make shell mould, and cost of manufacture and operation easier are all higher.Be necessary to design the core that makes new advances and make shell mould, improving efficiency and the quality of casting pouring process on the one hand, reduce cost of manufacture and the operation easier of core on the other hand.
Utility model content
The purpose of this utility model solves the problem, and provides a kind of sand cores of castings and make shell mould, and disclosing the pouring procedure of corresponding foundry goods.
Sand cores of castings of the present utility model, comprises housing, upper impression and lower impressions; Described housing lower surface is provided with upper impression, and upper surface is provided with lower impressions; Described upper impression is corresponding with the first half shape of foundry goods, and described lower impressions is corresponding with the latter half shape of foundry goods, and upper impression and lower impressions combine and just form complete part die cavity; Described housing is provided with the sprue be communicated with up and down.
As further illustrating of the utility model sand cores of castings, described housing is evenly provided with-organizes upper impression and lower impressions, upper impression and the upper surface lower impressions position of lower surface are mutually corresponding; Described sprue is located at the center of housing.
As further illustrating of the utility model sand cores of castings, at least two group shell combination form complete sand cores of castings together.
The utility model sand cores of castings make shell mould, comprise upper die and lower die, upper plunger tip plate, lower plunger tip plate, penetrate sand plate; Described upper plunger tip plate is arranged on the top of patrix, the below of upper plunger tip plate is provided with plunger tip bar, described upper-mould top is provided with the through hole coordinating plunger tip bar, described lower plunger tip plate is arranged on the below of counterdie, the base plate of described counterdie is provided with the through hole coordinating plunger tip bar, and the plunger tip bar machined on rear upper plunger tip plate and lower plunger tip plate cooperatively interacts to stretch in through hole and ejects core; Described upper die and lower die sidewall paneling is provided with the groove be communicated with space in mould, and upper die and lower die close up rear groove and piece together and penetrate Sha Kou, and described sand plate correspondence of penetrating is penetrated sand mouth and arranged.
Make further illustrating of shell mould as the utility model, described upper die and lower die inside is equipped with electrothermal tube.
Sand cores of castings technology of the present utility model solves the shortcoming and defect of prior art, compared with prior art has following progress:
1, die cavity of the present utility model is smooth is exposed at core outside, because die cavity is open, two parts up and down of core die cavity can make in a mould simultaneously, and therefore often producing a kind of foundry goods then only needs a set ofly to make shell mould, has compared with prior art saved the die cost of half.
2, core unit of the present utility model mutually can stack and can allow multiple foundry goods die cavity string together, and once-cast is all shaped, be a kind of not only saved die cost, but also enhance productivity, a kind of reliable and stable method of also ensuring the quality of products.
3, the shell mould of making of core of the present utility model is directly installed on core shooter, and make shell and operate consistent with the method for operating of core shooter, the workman without any training also can get qualified core.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is the schematic diagram of the utility model many cores assembly.
Fig. 2 is the structural representation of the utility model core monomer.
Fig. 3 be the utility model sand cores of castings make shell die assembly schematic diagram.
In figure, 1-housing; 2-upper impression; 3-lower impressions; 4-sprue; 5-patrix; 6-counterdie; 7-upper plunger tip plate; 8-lower plunger tip plate; 9-penetrate sand plate; 10-penetrate Sha Kou; 11-plunger tip bar.
Detailed description of the invention
See Fig. 1 to Fig. 3, described housing 1 lower surface is provided with upper impression 2, and upper surface is provided with lower impressions 3; Described upper impression 2 is corresponding with the first half shape of foundry goods, and described lower impressions 3 is corresponding with the latter half shape of foundry goods, and upper impression 2 and lower impressions 3 combine and just form complete part die cavity; Described housing 1 is provided with the sprue 4 be communicated with up and down.The die cavity of many cores assembly is gone here and there together by sprue 4, can form the die cavity group that once-cast is shaped.
Described housing 1 is evenly provided with 3-4 group upper impression 2 and lower impressions 3, upper impression 2 and upper surface lower impressions 3 position of lower surface are mutually corresponding; Described sprue 4 is located at the center of housing 1.At least two group housings 1 are combined and are formed complete sand cores of castings.
Core of the present utility model can make the half mould up and down of foundry goods be integrated on a core, and die cavity is smooth is exposed at core outside, and cavity shape is identical with cast shape.Because die cavity is open, two parts up and down of core die cavity can manufacture simultaneously, and therefore often producing a kind of foundry goods then only needs a set ofly to make shell mould, has compared with prior art saved the die cost of half, make shell operating efficiency to be but doubled, operation is also more convenient with production management.
The pouring procedure of the foundry goods that the utility model is concrete is as follows:
A, according to foundry goods drawing making core unit; Described core unit comprises housing and is arranged on upper impression 2, the lower impressions 3 of enclosure interior; Second shape of upper impression determination foundry goods, first shape of lower impressions determination foundry goods; Housing 1 center is provided with the sprue vertically running through housing, and upper lower impressions and sprue 4 communicate with each other.
B, the described core unit of general at least two cover are stacked vertically on pouring platform, and the sprue 4 of each core unit vertically aligns.Common dry sand or other particulate matter is gone up all around at core.Cup is placed on the core unit gone up most.The middle part of described cup is provided with cup and is communicated with the sprue 4 of core unit.
C, liquid material from cup cast high temperature, the full casting of the liquid material of high temperature under gravity
Part die cavity, cross gate and sprue.
After the liquid material of D, high temperature solidifies cooling, obtain foundry goods.Be separated molding sand and dry sand, molding sand is renewable to be recycled, and dry sand is without the need to process, reusable.
Sand cores of castings of the present utility model make shell mould, be arranged on core shooter, comprise patrix 5, counterdie 6, upper plunger tip plate 7, lower plunger tip plate 8, penetrate sand plate 9; Described upper plunger tip plate 7 is arranged on the top of patrix 5, the below of upper plunger tip plate 7 is provided with plunger tip bar 11, described patrix 5 top board is provided with the through hole coordinating plunger tip bar 11, described lower plunger tip plate 8 is arranged on the below of counterdie 6, the base plate of described counterdie 6 is provided with the through hole coordinating plunger tip bar 11, and the plunger tip bar 11 machined on rear upper plunger tip plate 7 and lower plunger tip plate 8 cooperatively interacts to stretch in through hole and ejects core; Described patrix 5, counterdie 6 sidewall paneling are provided with the groove be communicated with space in mould, and patrix 5, counterdie 6 close up rear groove and piece together and penetrate sand mouth 10, and described sand plate 9 correspondence of penetrating is penetrated sand mouth 10 and arranged.Patrix 5 and counterdie 6 inside are equipped with electrothermal tube.
When making shell process, mould is directly installed on core shooter, connects core shooter power supply, press starting switch, patrix 5, counterdie 6 close up rear groove and piece together and penetrate sand mouth 10, and sand cylinder is pressed on by the hold-down cylinder of core shooter penetrates the upper of sand mouth 10, opens Sand jet valve and carries out penetrating sand; To penetrate sand complete in exhaust, unclamps hold-down cylinder and complete and penetrate sand, add sand work; Utilize the interaction between upper and lower plunger tip plate during die sinking, core is ejected, and makes shell and completes.
This mould is directly installed on core shooter, and the workman without any training also can get qualified core.The average thickness of core at 12mm, simple and convenient assembly.The model up and down of core is preferably selected and is manufactured with HT250, and cost is more cheap.
Claims (5)
1. a sand cores of castings, comprises housing (1), upper impression (2) and lower impressions (3); It is characterized in that:
Described housing (1) lower surface is provided with upper impression (2), and upper surface is provided with lower impressions (3); Described upper impression (2) is corresponding with the first half shape of foundry goods, and described lower impressions (3) is corresponding with the latter half shape of foundry goods, and upper impression (2) and lower impressions (3) combine and just form complete part die cavity; Described housing (1) is provided with the sprue (4) be communicated with up and down.
2. sand cores of castings according to claim 1, is characterized in that: described housing (1) is evenly provided with 3-4 group upper impression (2) and lower impressions (3), and upper impression (2) and upper surface lower impressions (3) position of lower surface are mutually corresponding; Described sprue (4) is located at the center of housing (1).
3. sand cores of castings according to claim 1, is characterized in that: at least two group housings (1) are combined and formed complete sand cores of castings.
4. for process as the sand cores of castings of claim 1-3 as described in any one sand cores of castings make a shell mould, comprise patrix (5), counterdie (6), upper plunger tip plate (7), lower plunger tip plate (8), penetrate sand plate (9); It is characterized in that:
Described upper plunger tip plate (7) is arranged on the top of patrix (5), the below of upper plunger tip plate (7) is provided with plunger tip bar (11), described patrix (5) top board is provided with the through hole coordinating plunger tip bar (11), described lower plunger tip plate (8) is arranged on the below of counterdie (6), the base plate of described counterdie (6) is provided with the through hole coordinating plunger tip bar (11), and the plunger tip bar (11) machined on rear upper plunger tip plate (7) and lower plunger tip plate (8) cooperatively interacts to stretch in through hole and ejects core; Described patrix (5), counterdie (6) sidewall paneling are provided with the groove be communicated with space in mould, and patrix (5), counterdie (6) close up rear groove and piece together and penetrate Sha Kou (10), and described sand plate (9) correspondence of penetrating is penetrated Sha Kou (10) and arranged.
5. sand cores of castings according to claim 4 make shell mould, it is characterized in that: patrix (5) and counterdie (6) inside are equipped with electrothermal tube.
Priority Applications (1)
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CN201520025517.6U CN204381299U (en) | 2015-01-15 | 2015-01-15 | A kind of sand cores of castings and make shell mould |
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CN201520025517.6U CN204381299U (en) | 2015-01-15 | 2015-01-15 | A kind of sand cores of castings and make shell mould |
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CN201520025517.6U Expired - Fee Related CN204381299U (en) | 2015-01-15 | 2015-01-15 | A kind of sand cores of castings and make shell mould |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107309392A (en) * | 2017-06-26 | 2017-11-03 | 禹州市昆仑模具有限公司 | A kind of core mould of lightweight section fork |
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2015
- 2015-01-15 CN CN201520025517.6U patent/CN204381299U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107309392A (en) * | 2017-06-26 | 2017-11-03 | 禹州市昆仑模具有限公司 | A kind of core mould of lightweight section fork |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150610 Termination date: 20160115 |
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EXPY | Termination of patent right or utility model |