CN204377799U - Continuous interpolation production equipment containing cereal-granules milk beverage - Google Patents
Continuous interpolation production equipment containing cereal-granules milk beverage Download PDFInfo
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- CN204377799U CN204377799U CN201420795987.6U CN201420795987U CN204377799U CN 204377799 U CN204377799 U CN 204377799U CN 201420795987 U CN201420795987 U CN 201420795987U CN 204377799 U CN204377799 U CN 204377799U
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Abstract
The utility model discloses a kind of continuous interpolation production equipment containing cereal-granules milk beverage, comprise aseptic tank, heat exchange sterilization transfer pipeline and particle add equipment, it is characterized in that: described particle adds equipment and comprises several tanks of precooking, blending tank and quantitatively throwing mechanism, cereal is thrown in and washes to tank of precooking, drain, precook, cooling, pre-well-done cereal-granules is continuous by quantitative throwing mechanism from tank of precooking, quantitative adds in blending tank, be uniformly mixed together with concurrently injected milk or beverage, then pasteurization, inject aseptic tank after cooling to store, stir, finally filling.The utility model utilizes existing sterilization machine and aseptic tank structure, achieves the beverage or milk produced containing cereal-granules, and online interpolation and continuously auto-filling, avoid line clogging, effectively enhance productivity, reduce production cost.
Description
Technical field
The utility model relates to a kind of liquid milk beverage production and processing technology, particularly relates to a kind of continuous interpolation production equipment containing cereal-granules milk beverage, mainly for the production of milk or the beverage of band cereal.
Background technology
Cereal comprises glutinous rice, brown rice, corn, seed of Job's tears, wheat, barley, paddy, millet, jowar etc., it is main, the most economical heat energy source of human body, containing multiple nutritional components in cereal, there are carbohydrate, protein, fat, inorganic salts and abundant vitamin.Use modern processing technique, cereal is added in milk or beverage and go, fully can not only retain nutritional labeling useful to human body in cereal, and mouthfeel is good, it is easier to absorb, and becomes one of approach that in the life of solution modern fast pace, city dweller's diet nutritional is unbalance.
Milk containing cereal or beverage are in process of production, key is sterilization and filling process, the UHTS used in current beverage industry and sterile filling device and technique are mainly used for the production of dairy products, due to containing the milk after cereal or beverage products viscosity high, excessive temperature differentials, product is fouling very easily, thus cause for the heat exchanger tube fouling of pasteurization, blocking, heat transfer is not good at, and central temperature does not reach sterilization requirement, causes the not optimum of product.Therefore, the milk containing cereal-granules or the beverage of production aseptic packaging is not suitable for.
In addition, cereal is before being invested in milk beverage, need through cleaning, draining, precook and cooling procedure, then proportionally content makes an addition in liquid milk beverage, current equipment is that segmentation is carried out when processing above-mentioned operation, and the cereal after that is precooking is put into interpolation equipment and gone the combination with liquid milk beverage.Formation multiple working procedure like this, needs the cooperation between multiple equipment and transmission, and discontinuous interpolation operation, adds production cost, reduces production efficiency, and cooperation control overflow between each equipment is higher, finally affects uniformity and the stability of product.
Summary of the invention
The utility model object is to provide a kind of continuous interpolation production equipment containing cereal-granules milk beverage, by the improvement to instrument and supplies, simplifies complete equipment, reduces production cost, can improve the quality of product simultaneously, realize automated production.
For achieving the above object, the technical solution adopted in the utility model is: a kind of continuous interpolation production equipment containing cereal-granules milk beverage, comprise aseptic tank, heat exchange sterilization transfer pipeline and particle and add equipment, it is characterized in that: described particle adds equipment and comprises several tanks of precooking, blending tank and quantitative throwing mechanism:
Described tank top of precooking is provided with cereal dog-house and water filling port, bottom is provided with products export, heating arrangements is provided with inside tank skin, tank body is near described products export place, screen cloth is provided with along tank skin madial wall, be provided with cavity between described screen cloth and tank skin, the tank skin at corresponding described cavity place have and is provided with discharge outlet, in described tank body, be provided with agitator;
Described blending tank top offers grain inlet and liquid beverage import, is provided with mixture export bottom it, and this mixture export is communicated with described aseptic tank through described heat exchange sterilization transfer pipeline, is provided with agitator in described blending tank;
Described quantitative throwing mechanism comprises flowmeter, conveyance conduit and controller, propelling movement screw rod is provided with in described conveyance conduit, the entrance of conveyance conduit is connected with the products export of described tank of precooking, its outlet is connected with the grain inlet of described blending tank, described flowmeter arranges the liquid beverage import department of described blending tank, and the drive end of described propelling movement screw rod and the signal output part of described flowmeter are connected with described controller respectively.
In technique scheme, described heating arrangements is the steam jacket arranged on tank body, and described steam jacket is provided with steam inlet duct and steam outleting pipe, and steam inlet duct and steam outleting pipe are respectively equipped with automatic valve.
Further technical scheme is, described in precook between tank outer wall and described heating arrangements and be provided with heat-insulation layer.
In technique scheme, described aseptic tank is horizontal aseptic tank, raker stirrer is provided with in aseptic tank, described raker stirrer is made up of horizontally disposed central rotating shaft and several scraper plates be arranged on central rotating shaft, described scraper plate take central rotating shaft as symmetry axis cross-distribution, be connected with central rotating shaft through supporting leg, and described scraper plate outward flange is close to the inwall of described aseptic tank, described central rotating shaft drives through the motor be arranged at outside described aseptic tank.
Further technical scheme is, described scraper plate is arranged along tank body bearing of trend, is grader leveling blade, and the scraper plate near described tank body both ends place is curved, matches with described tank end inner shape.
In technique scheme, described heat exchange sterilization transfer pipeline comprises the preheating section of the liquid beverage of prime, middle high temperature sterilization section and the cooling section of rear class, described particle adds equipment and is serially connected with between described preheating section and high temperature sterilization section, and the outlet of described cooling section is connected with described aseptic tank.
Further technical scheme is, described preheating section comprises plural level double pipe heat exchanger, degassing tank and homogenizer, described liquid beverage input exports two-way after a compensator, wherein a road is delivered in described aseptic tank by the road, another road is delivered in first set pipe heat exchanger through positive-dispacement pump, and after after described degassing tank, homogenizer, then access the liquid beverage import of described blending tank through the second double pipe heat exchanger.
Because technique scheme is used, the present invention compared with prior art has following advantages:
1. the utility model is by the setting of precook tank and quantitative throwing mechanism, the washing to cereal-granules is completed by tank of precooking, drain, precook, cooling, then online by quantitative throwing mechanism, continuous print is thrown in blending tank, mix in the lump by a certain percentage with liquid beverage, due to quantitative input, controller controls mixed proportion, can guarantee that cereal-granules passes through smoothly in subsequent delivery water back, avoid the blocking of pipeline, realize adopting existing sterilization machine and aseptic tank to produce the beverage or milk containing cereal-granules, online interpolation and continuously auto-filling, save operation, reduce production cost,
2. quantitatively throw in cereal-granules, ensure that the uniformity of cereal-granules content, can prevent the blocking of pipeline on the one hand, the continuous operating time of extension device, enhances productivity; Control by controller the rotating speed pushing screw rod on the other hand, realize automatic on-line and add, relatively accurate and constant process flow, temperature and time, production process is easy to control, and product has good accuracy and constancy, the quality of improving product;
3. adopt horizontal aseptic tank, be provided with the horizontal scraped-surface agitator arranged with spindle central crossed-symmetrical in it, make the cereal-granules be stored in aseptic tank obtain good being uniformly mixed, avoid precipitation, ensure the even of grain content;
4. produce terminate rear sterilization machine, aseptic tank, precook tank and particle add equipment and all can carry out situ cleaning, easy to maintenance, periodic cleaning can avoid the residual of cereal-granules.
Accompanying drawing explanation
Fig. 1 is technological process of production schematic diagram in the utility model embodiment one;
Fig. 2 is the structural representation of tank of precooking in the utility model embodiment one;
Fig. 3 is the structural representation of aseptic tank in the utility model embodiment one;
Fig. 4 is quantitative throwing mechanism schematic diagram in the utility model embodiment one.
Wherein: tank of 1, precooking; 2, cereal dog-house; 3, products export; 4, screen cloth; 5, blending tank; 6, quantitative throwing mechanism; 7, steam jacket; 8, heat-insulation layer; 9, aseptic tank; 10, central rotating shaft; 11, scraper plate; 12, supporting leg; 13, motor.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described:
Embodiment one: shown in Fig. 1 ~ 4, a kind of continuous interpolation production equipment containing cereal-granules milk beverage, comprise aseptic tank, heat exchange sterilization transfer pipeline and particle and add equipment, described particle adds equipment and comprises several tanks of precooking (mixing for several cereal is added), blending tank and quantitative throwing mechanism:
Described tank 1 top of precooking is provided with cereal dog-house 2 and water filling port, bottom is provided with products export 3, heating arrangements is provided with inside tank skin, tank body is near described products export place, screen cloth 4 is provided with along tank skin madial wall, be provided with cavity between described screen cloth 4 and tank skin, the tank skin at corresponding described cavity place have and is provided with discharge outlet, in described tank body, be provided with agitator;
Described blending tank 5 top offers grain inlet and liquid beverage import, is provided with mixture export bottom it, and this mixture export is communicated with described aseptic tank through described heat exchange sterilization transfer pipeline, is provided with agitator in described blending tank 5;
As shown in Figure 4, described quantitative throwing mechanism 6 comprises flowmeter, conveyance conduit and controller, propelling movement screw rod is provided with in described conveyance conduit, the entrance of conveyance conduit is connected with the products export 3 of described tank 1 of precooking, its outlet is connected with the grain inlet of described blending tank 5, described flowmeter arranges the liquid beverage import department of described blending tank 5, and the drive end of described propelling movement screw rod and the signal output part of described flowmeter are connected with described controller respectively.
As shown in Figure 1, described heat exchange sterilization transfer pipeline comprises the preheating section of the liquid beverage of prime, middle high temperature sterilization section and the cooling section of rear class, described particle adds equipment and is serially connected with between described preheating section and high temperature sterilization section, and the outlet of described cooling section is connected with described aseptic tank.Wherein, described preheating section comprises two-stage double pipe heat exchanger, degassing tank and homogenizer, described liquid beverage (milk) input exports two-way after a compensator, wherein a road is delivered in described aseptic tank by the road, another road is delivered to preheating in first set pipe heat exchanger through positive-dispacement pump, and after after described degassing tank, homogenizer, then be heated to 90 DEG C through the second double pipe heat exchanger, access the liquid beverage import of described blending tank 5.Herein pipeline arranges flowmeter, record injects the quantity of the liquid beverage (milk) in blending tank 5, is supplied to controller, for calculating the content of cereal-granules.
As shown in Figure 2, the heating arrangements of tank 1 of precooking is the steam jacket 7 arranged on tank body, and described steam jacket 7 is provided with steam inlet duct and steam outleting pipe, and steam inlet duct and steam outleting pipe are respectively equipped with automatic valve.Be provided with heat-insulation layer 8 outside steam jacket 7 and between tank wall, usually can select and fill expanded polyethylene foam, rock wool or cast polyurethane foaming.By controlling the quantity of steam that passes in steam jacket 7, realize the control to heating-up temperature in tank 1 of precooking, heat-insulation layer 8 ensures the stable of temperature in tank body, reduces and extraneous heat exchange.
Also comprise in described quantitative throwing mechanism 6 and change jar structure, when throwing in for cereal-granules, the exchange of precooking between tank, so that artificial original position places the cereal of different cultivars.
As shown in Figure 3, described aseptic tank 9 is horizontal aseptic tank, raker stirrer is provided with in aseptic tank 9, described raker stirrer is made up of horizontally disposed central rotating shaft 10 and seven scraper plates 11 be arranged on central rotating shaft 10, described scraper plate 11 is symmetry axis cross-distribution with central rotating shaft 10, be connected with central rotating shaft 10 through supporting leg 12, and described scraper plate 11 outward flange is close to the inwall of described aseptic tank 9, described scraper plate 11 is arranged along tank body bearing of trend, for grader leveling blade, especially the scraper plate 11 near described tank body both ends place is curved, match with described tank end inner shape, described central rotating shaft 10 drives through the motor 13 be arranged at outside described aseptic tank 9.By the grader leveling blade of structure like this, effectively and fully the material in tank body is stirred, precipitation can be prevented, ensure that the uniformity of cereal-granules.Meanwhile, each supporting leg 12 can arrange Weighing module, motor 13 and scraper plate 11 can be protected further, avoid moment of torsion excessive, damage motor 13 or the scraper plate 11 that fractures.
Concrete production technology, comprising:
A. dry cereal is added into and precooks in tank 1, controlled by controller, add water in tank to cereal stirring and washing, again add water after draining, and heating is carried out to cereal precook; Precook after terminating and add water cooling and drain;
B. the milk prepared or beverage are after preheating and homogeneous process, be heated to 90 DEG C again, by pre-well-done cereal-granules from precook tank 1 by quantitative throwing mechanism 6 continuous, quantitative add in blending tank 5, be uniformly mixed together with concurrently injected milk or beverage, be then output from products export;
C. the milk containing cereal-granules or beverage are heated continuously to 140 DEG C/4s sterilization, be cooled continuously again after sterilization to 30 DEG C and enter horizontal aseptic tank, product stores in aseptic tank 9, stirring, and is supplied to later process equably, carries out sterile filling by bottle placer.
" cereal-granules from tank 1 of precooking by continuous, quantitative the adding in blending tank 5 of quantitative throwing mechanism 6 " in described step b is, by the milk in flowmeter detection injection blending tank 5 or beverage metering, and data are delivered in controller, the velocity of rotation of the propelling movement screw rod in quantitative throwing mechanism is controlled by controller, to guarantee that the ratio of cereal-granules in real time in blending tank 5 by pushing screw rod transmission is less than 8%, generally can be controlled in 4% ~ 6%.
Production terminates rear sterilization machine, aseptic tank 9, precook tank 1 and particle add equipment and carry out situ cleaning, self-cleaning after passing into water, to ensure the degree of purity that subsequent production is processed, also can prevent the blocking of pipeline further.
In the present embodiment, cereal-granules can select oat, polished rice, walnut, wheat, buckwheat, and particle size can be: 3 × 3 × 3 ㎜, 5 × 5 × 5 ㎜, 3 × 3 × 10 ㎜, and viscosity is 50cps (25 DEG C, 10r/min), manner of packing is carton bag 250ml or plastic bottle 500ml.
Claims (7)
1. the continuous interpolation production equipment containing cereal-granules milk beverage, comprises aseptic tank, heat exchange sterilization transfer pipeline and particle and adds equipment, it is characterized in that: described particle adds equipment and comprises several tanks of precooking, blending tank and quantitative throwing mechanism:
Described tank top of precooking is provided with cereal dog-house and water filling port, bottom is provided with products export, heating arrangements is provided with inside tank skin, tank body is near described products export place, screen cloth is provided with along tank skin madial wall, be provided with cavity between described screen cloth and tank skin, the tank skin at corresponding described cavity place have and is provided with discharge outlet, in described tank body, be provided with agitator;
Described blending tank top offers grain inlet and liquid beverage import, is provided with mixture export bottom it, and this mixture export is communicated with described aseptic tank through described heat exchange sterilization transfer pipeline, is provided with agitator in described blending tank;
Described quantitative throwing mechanism comprises flowmeter, conveyance conduit and controller, propelling movement screw rod is provided with in described conveyance conduit, the entrance of conveyance conduit is connected with the products export of described tank of precooking, its outlet is connected with the grain inlet of described blending tank, described flowmeter arranges the liquid beverage import department of described blending tank, and the drive end of described propelling movement screw rod and the signal output part of described flowmeter are connected with described controller respectively.
2. the continuous interpolation production equipment containing cereal-granules milk beverage according to claim 1, it is characterized in that: described heating arrangements is the steam jacket arranged on tank body, described steam jacket is provided with steam inlet duct and steam outleting pipe, and steam inlet duct and steam outleting pipe are respectively equipped with automatic valve.
3. the continuous interpolation production equipment containing cereal-granules milk beverage according to claim 1 and 2, is characterized in that: described in precook between tank outer wall and described heating arrangements and be provided with heat-insulation layer.
4. the continuous interpolation production equipment containing cereal-granules milk beverage according to claim 1, it is characterized in that: described aseptic tank is horizontal aseptic tank, raker stirrer is provided with in aseptic tank, described raker stirrer is made up of horizontally disposed central rotating shaft and several scraper plates be arranged on central rotating shaft, described scraper plate take central rotating shaft as symmetry axis cross-distribution, be connected with central rotating shaft through supporting leg, and described scraper plate outward flange is close to the inwall of described aseptic tank, described central rotating shaft drives through the motor be arranged at outside described aseptic tank.
5. the continuous interpolation production equipment containing cereal-granules milk beverage according to claim 4, it is characterized in that: described scraper plate is arranged along tank body bearing of trend, for grader leveling blade, the scraper plate near described tank body both ends place is curved, matches with described tank end inner shape.
6. the continuous interpolation production equipment containing cereal-granules milk beverage according to claim 1, it is characterized in that: described heat exchange sterilization transfer pipeline comprises the preheating section of the liquid beverage of prime, middle high temperature sterilization section and the cooling section of rear class, described particle adds equipment and is serially connected with between described preheating section and high temperature sterilization section, and the outlet of described cooling section is connected with described aseptic tank.
7. the continuous interpolation production equipment containing cereal-granules milk beverage according to claim 6, it is characterized in that: described preheating section comprises plural level double pipe heat exchanger, degassing tank and homogenizer, described liquid beverage input exports two-way after a compensator, wherein a road is delivered in described aseptic tank by the road, another road is delivered in first set pipe heat exchanger through positive-dispacement pump, and after after described degassing tank, homogenizer, then access the liquid beverage import of described blending tank through the second double pipe heat exchanger.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420795987.6U CN204377799U (en) | 2014-12-15 | 2014-12-15 | Continuous interpolation production equipment containing cereal-granules milk beverage |
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| CN201420795987.6U CN204377799U (en) | 2014-12-15 | 2014-12-15 | Continuous interpolation production equipment containing cereal-granules milk beverage |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108669404A (en) * | 2018-05-21 | 2018-10-19 | 江苏新美星包装机械股份有限公司 | A kind of the configuration disinfection equipment and configuration method of the beverage containing particle-liquid |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108669404A (en) * | 2018-05-21 | 2018-10-19 | 江苏新美星包装机械股份有限公司 | A kind of the configuration disinfection equipment and configuration method of the beverage containing particle-liquid |
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