CN204372904U - The boiler deironing water supply part of steam utilization condensation water recovery system - Google Patents
The boiler deironing water supply part of steam utilization condensation water recovery system Download PDFInfo
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Abstract
蒸汽利用冷凝水回收系统的锅炉除铁供水部分,包括锅炉(100)、除氧器(101)、软化水站(102)、定期排污膨胀罐(103)、第一除铁设备(110)和第二除铁设备(111)。本实用新型从锅炉产出蒸汽至蒸汽冷凝成水又回收进锅炉,形成了较为完善的闭式循环,将冷凝水的热、水、闪蒸汽的回收利用率大大提高,不但节约了资源而且减少了对环境的污染。
Boiler iron removal water supply part of steam utilization condensate recovery system, including boiler (100), deaerator (101), softened water station (102), regular blowdown expansion tank (103), first iron removal equipment (110) and The second iron removal equipment (111). The utility model forms a relatively complete closed cycle from the steam produced by the boiler until the steam is condensed into water and then recycled into the boiler. pollution to the environment.
Description
技术领域 technical field
本实用新型属于卷烟生产技术领域,具体涉及一种蒸汽利用冷凝水回收系统的锅炉除铁供水部分。 The utility model belongs to the technical field of cigarette production, and in particular relates to a boiler iron removal water supply part of a steam utilization condensate recovery system.
背景技术 Background technique
卷烟厂制丝车间的真空回潮、润梗、润叶、加香加料等很多制丝工艺设备需要大量利用蒸汽对叶片、烟丝进行加热、加湿,工艺设备在加热过程中产生大量冷凝水。制丝车间、贮丝房、卷包车间对环境温湿度有严格要求,安装了大量组合空调机组,组合空调机组利用蒸汽提升环境温度后也产生大量蒸汽冷凝水。蒸汽进管在输送蒸汽过程中由于散热也产生大量冷凝水。由于工艺设备、组合空调机组、蒸汽进管等排放的冷凝水温度高且纯净,直接排掉会影响环境,还造成热能和水资源浪费。如果回收冷凝水,由于工艺设备、组合空调、蒸汽进管中蒸汽压力不一样,排放的冷凝水压力和温度不一样,这样在回收冷凝水时,高压冷凝水会阻碍低压冷凝水的正常排放和回收,且传统的回收方式不能完全回收冷凝水,或即使回收冷凝水但冷凝水产生的闪蒸汽排放掉,且不能完全利用水或闪蒸汽。 Vacuum dampening, stem moistening, leaf moistening, flavoring and adding materials in the tobacco factory's silk workshop require a lot of steam to heat and humidify the leaves and shredded tobacco, and the process equipment produces a large amount of condensed water during the heating process. Silk workshops, silk storage rooms, and wrapping workshops have strict requirements on ambient temperature and humidity, and a large number of combined air-conditioning units are installed. The combined air-conditioning units use steam to raise the ambient temperature and produce a large amount of steam condensate. The steam inlet pipe also produces a large amount of condensed water due to heat dissipation during steam delivery. Due to the high temperature and purity of condensed water discharged from process equipment, combined air-conditioning units, and steam inlet pipes, direct discharge will affect the environment and cause waste of heat energy and water resources. If the condensed water is recovered, the pressure and temperature of the discharged condensed water are different due to the different steam pressures in the process equipment, combined air conditioner, and steam inlet pipe. In this way, when the condensed water is recovered, the high-pressure condensed water will hinder the normal discharge and discharge of the low-pressure condensed water. Recovery, and the traditional recovery method cannot completely recover the condensed water, or even if the condensed water is recovered, the flash steam generated by the condensed water is discharged, and the water or flash steam cannot be fully utilized.
发明内容 Contents of the invention
本实用新型为了解决现有技术中的不足之处,提供一种可对工艺设备、组合空调和蒸汽进管所排放的冷凝水分别回收并循环利用的蒸汽利用冷凝水回收系统的锅炉除铁供水部分。 In order to solve the deficiencies in the prior art, the utility model provides a boiler iron removal water supply system that can separately recover and recycle the condensed water discharged from the process equipment, combined air conditioner and steam inlet pipe. part.
为解决上述技术问题,本实用新型采用如下技术方案:蒸汽利用冷凝水回收系统的锅炉除铁供水部分,包括锅炉100、除氧器101、软化水站102、定期排污膨胀罐103、第一除铁设备110和第二除铁设备111; In order to solve the above technical problems, the utility model adopts the following technical scheme: the boiler iron removal and water supply part of the steam utilization condensate recovery system includes a boiler 100, a deaerator 101, a softened water station 102, a regular blowdown expansion tank 103, a first Iron equipment 110 and the second iron removal equipment 111;
软化水站102的出水口通过第一水管117与除氧器101的进水口连接,第一水管117上沿水流方向依次设有第一水泵36和第一球阀37,除氧器101的出水口通过第二水管118与锅炉100的进水口连接,第二水管118上沿水流方向依次设有第二水泵33和第二球阀34; The water outlet of the demineralized water station 102 is connected with the water inlet of the deaerator 101 through the first water pipe 117, and the first water pump 36 and the first ball valve 37 are arranged successively along the water flow direction on the first water pipe 117, and the water outlet of the deaerator 101 The second water pipe 118 is connected to the water inlet of the boiler 100, and the second water pipe 118 is provided with a second water pump 33 and a second ball valve 34 in sequence along the water flow direction;
第二除铁设备111的出口连接有第四回收管道125,第四回收管道125上设有临近第二除铁设备111的第一三通电动阀25;第一除铁设备110的出口通过第七回收管道127与除氧器101的进口连接,第七回收管道127上设有临近第一除铁设备110的第二三通电动阀29和临近除氧器101的第十二球阀41,第四回收管道125的出口连接在第七回收管道127上的第十二球阀41和第二三通电动阀29之间;第一三通电动阀25和第二三通电动阀29的第三个连接口为杂物排出口; The outlet of the second iron removal equipment 111 is connected with the fourth recovery pipeline 125, and the fourth recovery pipeline 125 is provided with the first three-way electric valve 25 adjacent to the second iron removal equipment 111; the outlet of the first iron removal equipment 110 passes through the first The seven recovery pipeline 127 is connected with the inlet of the deaerator 101, and the seventh recovery pipeline 127 is provided with the second three-way electric valve 29 close to the first iron removal equipment 110 and the twelfth ball valve 41 close to the deaerator 101, and the twelfth ball valve 41 close to the deaerator 101. The outlet of the four recovery pipelines 125 is connected between the twelfth ball valve 41 and the second three-way electric valve 29 on the seventh recovery pipeline 127; the third of the first three-way electric valve 25 and the second three-way electric valve 29 The connection port is a sundry discharge port;
锅炉100的排杂口通过第八回收管道128与定期排污膨胀罐103的进口连接,第八回收管道128上设有第一电磁阀35。 The miscellaneous discharge port of the boiler 100 is connected to the inlet of the regular blowdown expansion tank 103 through the eighth recovery pipeline 128 , and the eighth recovery pipeline 128 is provided with a first solenoid valve 35 .
所述第一水管117在第一水泵36和第一球阀37之间连接有反冲洗管143,反冲洗管143的出口分别与第一除铁设备110和第二除铁设备111上部连接,反冲洗管143上设有临近第一水管117的第十九球阀38、临近第一除铁设备110的第二十球阀42和临近第二除铁设备111的第十八球阀23。 The first water pipe 117 is connected with a backwash pipe 143 between the first water pump 36 and the first ball valve 37, and the outlet of the backwash pipe 143 is respectively connected to the upper part of the first iron removal equipment 110 and the second iron removal equipment 111, and the reverse The flushing pipe 143 is provided with a nineteenth ball valve 38 adjacent to the first water pipe 117 , a twentieth ball valve 42 adjacent to the first iron removal device 110 and an eighteenth ball valve 23 adjacent to the second iron removal device 111 .
所述定期排污膨胀罐103顶部设有第四排空管145,第四排空管145上设有第四排空阀32,定期排污膨胀罐103上部连接有溢流管30,定期排污膨胀罐103底部设有第三排污阀31。 The top of the regular blowdown expansion tank 103 is provided with a fourth emptying pipe 145, the fourth emptying pipe 145 is provided with a fourth emptying valve 32, the top of the regular blowdown expansion tank 103 is connected with an overflow pipe 30, and the regular blowdown expansion tank The bottom of 103 is provided with a third drain valve 31.
所述第一除铁设备110和第二除铁设备111的底部分别设有第四排污阀26和第五排污阀22。 The bottoms of the first iron removal device 110 and the second iron removal device 111 are respectively provided with a fourth blowdown valve 26 and a fifth blowdown valve 22 .
采用上述技术方案,蒸汽利用冷凝水回收系统还包括高温工艺设备104、低温工艺设备105、组合空调106、闪蒸罐107、高压冷凝水回收罐108、低压冷凝水回收罐109; Using the above technical solution, the steam utilization condensate recovery system also includes high-temperature process equipment 104, low-temperature process equipment 105, combined air conditioner 106, flash tank 107, high-pressure condensate recovery tank 108, and low-pressure condensate recovery tank 109;
锅炉100的蒸汽出口连接有蒸汽主进管113,蒸汽主进管113上分别通过第一蒸汽进管114、第二蒸汽进管115和第三蒸汽进管116与高温工艺设备104、低温工艺设备105和组合空调106的进气口连接,第一蒸汽进管114、第二蒸汽进管115和第三蒸汽进管116上分别设有第一截止阀3、第二截止阀6和第三截止阀8,低温工艺设备105通过第一回收管道119与闪蒸罐107内的第一过滤器51连接,第一过滤器51的出口连接有伸出闪蒸罐107外的第一排杂管122,第一排杂管122上设有第四球阀53;第一回收管道119上设有临近低温工艺设备105的第一疏水阀组7和临近闪蒸罐107的第三球阀52,蒸汽主进管113与第一回收管道119之间连接有冷凝水回收管120,冷凝水回收管120上设有第二疏水阀组1,高温工艺设备104的出口通过蒸汽动力疏水装置与第一回收管道119连接; The steam outlet of the boiler 100 is connected with a steam main inlet pipe 113, and the steam main inlet pipe 113 passes through the first steam inlet pipe 114, the second steam inlet pipe 115 and the third steam inlet pipe 116, and the high-temperature process equipment 104 and the low-temperature process equipment respectively. 105 is connected to the air inlet of the combined air conditioner 106, and the first steam inlet pipe 114, the second steam inlet pipe 115 and the third steam inlet pipe 116 are respectively provided with a first shut-off valve 3, a second shut-off valve 6 and a third shut-off valve The valve 8 and the low temperature process equipment 105 are connected to the first filter 51 in the flash tank 107 through the first recovery pipeline 119, and the outlet of the first filter 51 is connected to the first miscellaneous discharge pipe 122 extending out of the flash tank 107 , the first miscellaneous pipe 122 is provided with a fourth ball valve 53; the first recovery pipe 119 is provided with a first steam trap group 7 adjacent to the low-temperature process equipment 105 and a third ball valve 52 adjacent to the flash tank 107, and the main steam inlet A condensed water recovery pipe 120 is connected between the pipe 113 and the first recovery pipeline 119. The condensed water recovery pipe 120 is provided with a second steam trap group 1, and the outlet of the high-temperature process equipment 104 passes through a steam power drainage device and the first recovery pipeline 119. connect;
组合空调106的出口通过第二回收管道121与低压冷凝水回收罐109内的第二过滤器17连接,第二回收管道121上设有临近组合空调106的第三疏水阀组9和临近低压冷凝水回收罐109的第五球阀16,第二过滤器17的出口连接有伸出低压冷凝水回收罐109外的第二排杂管123,第二排杂管123上设有第六球阀18,低压冷凝水回收罐109的出口通过第三回收管道124与第二除铁设备111的进口连接,第三回收管道124上设有第三水泵20和第七球阀21; The outlet of the combined air conditioner 106 is connected with the second filter 17 in the low-pressure condensed water recovery tank 109 through the second recovery pipeline 121, and the second recovery pipeline 121 is provided with the third steam trap group 9 adjacent to the combined air conditioner 106 and the low-pressure condensate The fifth ball valve 16 of the water recovery tank 109, the outlet of the second filter 17 is connected with the second miscellaneous pipe 123 stretching out of the low-pressure condensed water recovery tank 109, the second miscellaneous pipe 123 is provided with the sixth ball valve 18, The outlet of the low-pressure condensed water recovery tank 109 is connected to the inlet of the second iron removal equipment 111 through the third recovery pipeline 124, and the third recovery pipeline 124 is provided with a third water pump 20 and a seventh ball valve 21;
闪蒸罐107的出口通过第五回收管道126与高压冷凝水回收罐108内的第三过滤器45连接,第五回收管道126上设有临近高压冷凝水回收罐108的第八球阀47以及临近闪蒸罐107的第六疏水阀组11和第九球阀10,第三过滤器45的出口连接有伸出高压冷凝水回收罐108外的第三排杂管137,第三排杂管137上设有第十球阀12;高压冷凝水回收罐108的出口通过第六回收管道138与第一除铁设备110的进口连接,第六回收管道138上设有第四水泵44和第十一球阀43。 The outlet of the flash tank 107 is connected to the third filter 45 in the high-pressure condensate recovery tank 108 through the fifth recovery pipeline 126, and the fifth recovery pipeline 126 is provided with the eighth ball valve 47 adjacent to the high-pressure condensate recovery tank 108 and the adjacent The sixth steam trap group 11 and the ninth ball valve 10 of the flash tank 107, the outlet of the third filter 45 is connected with the third miscellaneous pipe 137 stretching out of the high-pressure condensed water recovery tank 108, and the third miscellaneous pipe 137 is A tenth ball valve 12 is provided; the outlet of the high-pressure condensed water recovery tank 108 is connected to the inlet of the first iron removal equipment 110 through the sixth recovery pipeline 138, and the fourth water pump 44 and the eleventh ball valve 43 are arranged on the sixth recovery pipeline 138 .
所述蒸汽动力疏水装置包括第一集水槽5、蒸汽动力疏水阀泵112和第二集水槽54,高温工艺设备104的出口通过第九回收管道129与第一集水槽5的进口连接,第九回收管道129上设有第四疏水阀组4,第一蒸汽进管114与第二集水槽54之间通过第一蒸汽动力管130连接,第一蒸汽动力管130上设有减压阀组2,第一蒸汽动力管130与蒸汽动力疏水阀泵112之间通过第二蒸汽动力管131连接,第二蒸汽动力管131位于第二集水槽54上方,第二集水槽54的出水口与第一集水槽5的进水口之间通过第十回收管道132连接,第十回收管道132上设有第五疏水阀组57,第一集水槽5的出水口与蒸汽动力疏水阀泵112的进水口通过第十一回收管道133连接,第十一回收管道132上设有第十三球阀58,蒸汽动力疏水阀泵112的出水口通过第十二回收管道134与第一回收管道119连接,蒸汽动力疏水阀泵112的顶部与第一集水槽5的顶部之间设有冷凝平衡管135,冷凝平衡管135上设有第十四球阀56。 The steam power drainage device comprises a first water collection tank 5, a steam power trap valve pump 112 and a second water collection tank 54, the outlet of the high temperature process equipment 104 is connected with the inlet of the first water collection tank 5 through the ninth recovery pipeline 129, the ninth The recovery pipeline 129 is provided with a fourth steam trap group 4, the first steam inlet pipe 114 and the second water collection tank 54 are connected through the first steam power pipe 130, and the first steam power pipe 130 is provided with a pressure reducing valve group 2 , the first steam power pipe 130 is connected with the steam power trap pump 112 through the second steam power pipe 131, the second steam power pipe 131 is located above the second sump 54, the water outlet of the second sump 54 is connected to the first The water inlets of the sump 5 are connected by the tenth recovery pipeline 132, the fifth steam trap group 57 is arranged on the tenth recovery pipeline 132, the water outlet of the first sump 5 and the water inlet of the steam power trap pump 112 pass through The eleventh recovery pipeline 133 is connected, the eleventh recovery pipeline 132 is provided with a thirteenth ball valve 58, the water outlet of the steam power trap pump 112 is connected with the first recovery pipeline 119 through the twelfth recovery pipeline 134, and the steam power drain A condensation balance pipe 135 is provided between the top of the valve pump 112 and the top of the first water collection tank 5 , and a fourteenth ball valve 56 is provided on the condensation balance pipe 135 .
所述第一回收管道119通过第十三回收管道136分别与第五回收管道126和第二回收管道121连接,第十三回收管道136上设有临近第一回收管道119的第十五球阀49和临近第二回收管道121的第十六球阀13。 The first recovery pipeline 119 is respectively connected to the fifth recovery pipeline 126 and the second recovery pipeline 121 through the thirteenth recovery pipeline 136, and the thirteenth recovery pipeline 136 is provided with a fifteenth ball valve 49 adjacent to the first recovery pipeline 119 And the sixteenth ball valve 13 adjacent to the second recovery pipeline 121 .
所述闪蒸罐107顶部通过第十四回收管道139与除氧器101连接,第十四回收管道139上设有临近闪蒸罐107的二通电动阀50和临近除氧器101的第十七球阀40,高压冷凝水回收罐108的底部设有第一排污阀14,高压冷凝水回收罐108的顶部设有第一排空管140,第一排空管140上设有第一排空阀46,第一排空管140与闪蒸罐107顶部之间连接有第二排空管141,第二排空管141上设有第二排空阀48。 The top of the flash tank 107 is connected with the deaerator 101 through the fourteenth recovery pipeline 139, and the fourteenth recovery pipeline 139 is provided with a two-way electric valve 50 close to the flash tank 107 and a tenth valve close to the deaerator 101. Seven ball valves 40, the bottom of the high-pressure condensate recovery tank 108 is provided with a first drain valve 14, the top of the high-pressure condensate recovery tank 108 is provided with a first emptying pipe 140, and the first emptying pipe 140 is provided with a first emptying valve. Valve 46 , a second emptying pipe 141 is connected between the first emptying pipe 140 and the top of the flash tank 107 , and a second emptying valve 48 is provided on the second emptying pipe 141 .
所述蒸汽主进管113与除氧器117之间连接有第十五回收管道142,第十五回收管道142上设有第二电磁阀39。 A fifteenth recovery pipeline 142 is connected between the main steam inlet pipe 113 and the deaerator 117 , and a second solenoid valve 39 is provided on the fifteenth recovery pipeline 142 .
所述低压冷凝水回收罐109的底部设有第二排污阀19,低压冷凝水回收罐109的顶部设有第三排空管144,第三排空管144上设有第三排空阀15。 The bottom of the low-pressure condensed water recovery tank 109 is provided with a second drain valve 19, the top of the low-pressure condensed water recovery tank 109 is provided with a third emptying pipe 144, and the third emptying pipe 144 is provided with a third emptying valve 15 .
蒸汽利用冷凝水回收系统的工作原理及工作过程如下: The working principle and working process of the steam utilization condensate recovery system are as follows:
锅炉产生的蒸汽压力约1.0MPa,锅炉产生的蒸汽经蒸汽管道输送给高温工艺设备、低温工艺设备、组合空调,蒸汽主进管在输送蒸汽过程中,由于蒸汽主进管长度较长,散热会产生冷凝水,蒸汽主进管中的冷凝水经第二疏水阀组输出,输出的冷凝水温度在100℃以上;蒸汽经第一蒸汽进管输送给高温工艺设备,高温工艺设备为低压用汽设备,蒸汽经高温工艺设备自带的减压阀降压至0.5MPa以下后,通过高温工艺设备加热烟丝后冷凝成冷凝水经第四疏水阀组输出,输出的冷凝水温度在100℃以上;蒸汽经第二蒸汽进管输送给低温工艺设备,低温工艺设备为高压用汽设备,1.0MPa的蒸汽直接在低温工艺设备中加热烟丝后冷凝成冷凝水经第一疏水阀组输出,输出的冷凝水温度在100℃以上;蒸汽经第三蒸汽进管再经减压阀组降压至0.3MPa以下输送给组合空调,在组合空调内给空气加热后冷凝成60℃以下的冷凝水经第三疏水阀组输出。由于第二疏水阀组、第四疏水阀组、第一疏水阀组输出的冷凝水温度在100℃以上,第三疏水阀组输出的冷凝水温度在60℃以下,两种冷凝水温度和压力差异较大,若经同一个回收管道和冷凝水回收装置,高温高压冷凝水会影响低温低压冷凝水的排放。故将100℃以上的冷凝水(蒸汽主进管、高温工艺设备、低温工艺设备产生的冷凝水)经一根冷凝水主管道(第一回收管道)回收进一个高压冷凝水回收装置,60℃以下的冷凝水(组合空调的冷凝水)单独经另一根冷凝水主管道(第二回收管道)回收进一个低压冷凝水回收装置。 The steam pressure generated by the boiler is about 1.0MPa. The steam generated by the boiler is transported to high-temperature process equipment, low-temperature process equipment, and combined air conditioners through the steam pipeline. Condensed water is generated, and the condensed water in the main steam inlet pipe is output through the second steam trap group, and the temperature of the output condensed water is above 100°C; the steam is sent to the high-temperature process equipment through the first steam inlet pipe, and the high-temperature process equipment is low-pressure steam Equipment, after the steam is reduced to below 0.5MPa by the pressure reducing valve attached to the high-temperature process equipment, the shredded tobacco is heated by the high-temperature process equipment and then condensed into condensed water, which is output through the fourth steam trap group, and the temperature of the output condensed water is above 100°C; The steam is transported to the low-temperature process equipment through the second steam inlet pipe. The low-temperature process equipment is high-pressure steam-using equipment. The 1.0MPa steam is directly heated in the low-temperature process equipment to condense into condensed water, which is output through the first steam trap group. The water temperature is above 100°C; the steam is sent to the combined air conditioner through the third steam inlet pipe and then depressurized to below 0.3MPa through the pressure reducing valve group. Traps output. Since the temperature of the condensed water output by the second steam trap group, the fourth steam trap group, and the first steam trap group is above 100°C, and the temperature of the condensate water output by the third steam trap group is below 60°C, the temperature and pressure of the two condensate water The difference is large. If it passes through the same recovery pipeline and condensate recovery device, high temperature and high pressure condensate will affect the discharge of low temperature and low pressure condensate. Therefore, the condensed water above 100°C (the condensed water produced by the main steam inlet pipe, high-temperature process equipment, and low-temperature process equipment) is recycled into a high-pressure condensate recovery device through a main condensate water pipe (the first recovery pipe), and the 60°C The following condensed water (condensed water of combined air conditioner) is recovered separately through another main condensed water pipe (second recovery pipe) into a low-pressure condensed water recovery device.
高温冷凝水管道即第二疏水阀组、第四疏水阀组、第一疏水阀组后的管道汇聚到一根第一回收管道上,经第三球阀进闪蒸罐,第十五球阀、第十六球阀、第一排空阀、第二排空阀平时关闭。经闪蒸罐的第一过滤器过滤后流进闪蒸罐底部。当第一过滤器脏污较多时,可以把第四球阀打开将脏污排掉。闪蒸罐顶部安装有二通电动阀,控制系统将二通电动阀打开压力设定为0.06MPa,关闭压力设定为0.03MPa,当闪蒸罐内的压力大于0.06 MPa时,二通电动阀自动打开,高温冷凝水产生的闪蒸汽经二通电动阀,再经第十四回收管道上的第十七球阀进入除氧器内加热除氧器的软化水,这样不但高温冷凝水产生的闪蒸汽得到利用,而且闪蒸罐通过其顶部二通电动阀降压,也就降低了闪蒸罐和凝结水回收管道内的压力,避免回收系统蹩压而影响高压工艺设备、低压工艺设备和蒸汽主进管冷凝水的正常排放。当闪蒸罐和冷凝水系统的压力低于0.03 MPa时,二通电动阀关闭,这样闪蒸罐内的压力可以保证将冷凝水经第九球阀、第六疏水阀组、第八球阀压进高压冷凝水回收罐,经高压冷凝水回收罐的第三过滤器过滤后流进高压冷凝水回收罐底部。当第三过滤器脏污较多时,可以把第十球阀打开将脏污排掉,并且高压冷凝水回收罐底部有第一排污阀。第一排空阀和第二排空阀平时关闭,第四水泵根据高压冷凝水回收罐的液位进行控制。高压冷凝水回收罐底部的冷凝水通过第四水泵经第十一球阀输送至除铁设备,冷凝水在第一除铁设备去除铁离子和其它杂质后,进入第二三通电动阀。第二三通电动阀与铁离子在线监测仪连接,当除铁后的铁离子浓度达到规定浓度以下时,第二三通电动阀下行关闭,上行打开,冷凝水过第二三通电动阀经第十二球阀进除氧器。当冷凝水除铁后铁离子浓度仍在规定浓度以上,不能回收利用,第二三通电动阀下行打开,上行关闭,冷凝水过第二三通电动阀进入锅炉定期排污膨胀罐,在定期排污膨胀罐内初步降温后经定期排污膨胀罐的溢流管排进地沟,经地沟排至室外排污降温池。 The high-temperature condensate pipes, that is, the pipes after the second steam trap group, the fourth steam trap group, and the first steam trap group, converge on a first recovery pipe, enter the flash tank through the third ball valve, and enter the flash tank through the third ball valve. Sixteen ball valves, the first exhaust valve, and the second exhaust valve are usually closed. After filtering through the first filter of the flash tank, it flows into the bottom of the flash tank. When the first filter is more dirty, the fourth ball valve can be opened to drain the dirt. A two-way electric valve is installed on the top of the flash tank. The control system sets the opening pressure of the two-way electric valve to 0.06MPa and the closing pressure to 0.03MPa. When the pressure in the flash tank is greater than 0.06 MPa, the two-way electric valve Automatically open, the flash steam generated by high temperature condensed water passes through the two-way electric valve, and then enters the deaerator through the seventeenth ball valve on the fourteenth recovery pipeline to heat the softened water of the deaerator, so that not only the flash steam generated by high temperature condensed water The steam is utilized, and the pressure of the flash tank is reduced through the two-way electric valve on the top, which also reduces the pressure in the flash tank and the condensate recovery pipeline, avoiding the impact of high pressure process equipment, low pressure process equipment and steam in the recovery system. Normal discharge of main inlet condensate. When the pressure of the flash tank and the condensate water system is lower than 0.03 MPa, the two-way electric valve is closed, so that the pressure in the flash tank can ensure that the condensate is pressed in through the ninth ball valve, the sixth steam trap group and the eighth ball valve. The high-pressure condensate recovery tank flows into the bottom of the high-pressure condensate recovery tank after being filtered by the third filter of the high-pressure condensate recovery tank. When the third filter has a lot of dirt, the tenth ball valve can be opened to drain the dirt, and there is a first drain valve at the bottom of the high-pressure condensate recovery tank. The first emptying valve and the second emptying valve are usually closed, and the fourth water pump is controlled according to the liquid level of the high-pressure condensate recovery tank. The condensed water at the bottom of the high-pressure condensed water recovery tank is transported to the iron removal equipment through the fourth water pump through the eleventh ball valve. After the first iron removal equipment removes iron ions and other impurities, the condensed water enters the second three-way electric valve. The second three-way electric valve is connected to the iron ion online monitor. When the iron ion concentration after iron removal reaches the specified concentration, the second three-way electric valve is closed downward and opened upward, and the condensed water passes through the second three-way electric valve. The twelfth ball valve enters the deaerator. When the concentration of iron ions in the condensed water after iron removal is still above the specified concentration, it cannot be recycled, the second three-way electric valve is opened downwards, and the upwards is closed. After the initial cooling in the expansion tank, it is discharged into the trench through the overflow pipe of the expansion tank for regular sewage discharge, and then discharged to the outdoor sewage cooling pool through the trench.
高温工艺设备产生的冷凝水温度虽然在100℃以上,但高温工艺设备是低压用汽设备,产生的冷凝水温度和压力要比蒸汽主进管、低温工艺设备等产生的冷凝水温度和压力低,这样低温工艺设备及其连接管道产生的冷凝水可能影响高温工艺设备冷凝水的正常排放。因此,在高温工艺设备的第四疏水阀组后加装一套蒸汽动力疏水阀泵,蒸汽动力疏水阀泵在没有动力的情况下相当于疏水阀。当第四疏水阀组后的冷凝水压力足以克服凝结水主管道的背压输水时,冷凝水通过蒸汽动力疏水阀泵直接克服背压输出。当第四疏水阀组后的凝结水压力不能克服凝结水主管道的背压输水时,随着蒸汽动力疏水阀泵内冷凝水液位的升高,内部联锁机构动作,蒸汽经减压阀组减压后,进入蒸汽动力疏水阀泵给冷凝水加压,使冷凝水压力升高克服管道背压,蒸汽动力疏水阀泵内冷凝水排进第一回收管道。动力蒸汽进入蒸汽动力疏水阀泵前,在动力蒸汽管道上加装一个第二集水槽,这样进入蒸汽动力疏水阀泵的动力蒸汽品质会比较高,避免影响输水。而第二集水槽中的冷凝水通过第五疏水阀组流进第一集水槽。第十四球阀和所安装的管道为蒸汽动力疏水阀泵的冷凝平衡管,冷凝平衡管用来平衡蒸汽动力疏水阀泵内和前部冷凝水之间的压力,避免蒸汽动力疏水阀泵内余汽影响前部冷凝水流进蒸汽动力疏水阀泵内。第一集水槽也起到平衡压力有利输水的作用。 Although the temperature of condensed water produced by high-temperature process equipment is above 100°C, the high-temperature process equipment is low-pressure steam-consuming equipment, and the temperature and pressure of condensed water produced by the high-temperature process equipment are lower than those produced by the main steam inlet pipe and low-temperature process equipment. , so that the condensed water produced by the low-temperature process equipment and its connecting pipes may affect the normal discharge of condensed water from the high-temperature process equipment. Therefore, a set of steam-powered trap pumps should be installed behind the fourth steam trap group of high-temperature process equipment, and the steam-powered steam trap pumps are equivalent to steam traps without power. When the pressure of the condensed water after the fourth steam trap group is sufficient to overcome the back pressure of the condensed water main pipeline, the condensed water will be output directly against the back pressure through the steam power trap pump. When the condensed water pressure behind the fourth steam trap group cannot overcome the back pressure of the condensed water main pipeline for water delivery, as the condensed water level in the steam-powered steam trap pump increases, the internal interlock mechanism operates, and the steam is decompressed After the valve group is decompressed, it enters the steam power trap pump to pressurize the condensed water, so that the pressure of the condensed water rises to overcome the pipeline back pressure, and the condensed water in the steam power trap pump is discharged into the first recovery pipeline. Before the power steam enters the steam power trap pump, a second sump is installed on the power steam pipeline, so that the quality of power steam entering the steam power trap pump will be relatively high and avoid affecting water delivery. And the condensed water in the second sump flows into the first sump through the fifth steam trap group. The fourteenth ball valve and the installed pipe are the condensate balance pipe of the steam power trap pump. The condensate balance pipe is used to balance the pressure between the steam power trap pump and the condensed water at the front, and avoid the residual steam in the steam power trap pump. Affects forward condensate flow into the steam powered trap pump. The first water collecting tank also plays the role of balancing pressure and facilitating water delivery.
蒸汽动力疏水阀泵也可以根据高温工艺设备运行情况和第四疏水阀组并联,当高温工艺设备的冷凝水量较大又能克服管道背压时,冷凝水可以同时通过第四疏水阀组和蒸汽动力泵输水,输水能力加大。即使高温工艺设备产生的冷凝水压力不能克服管道背压从第四疏水阀组输出,动力蒸汽起作用,也可以通过蒸汽动力疏水阀泵输出,且输水能力在动力蒸汽启用时也较大。 The steam-powered steam trap pump can also be connected in parallel with the fourth steam trap group according to the operation conditions of the high-temperature process equipment. The power pump delivers water, and the water delivery capacity increases. Even if the condensed water pressure generated by the high-temperature process equipment cannot overcome the pipeline back pressure and output from the fourth steam trap group, and the power steam is active, it can also be output through the steam power trap pump, and the water delivery capacity is also larger when the power steam is activated.
高压冷凝水回收罐附近的第一排空阀、第二排空阀平时关闭,当闪蒸罐顶部的第八球阀故障不能打开,或蒸汽主进管内的蒸汽通过第二疏水阀组漏进凝结水回收系统,第八球阀降压较慢,系统内部压力过高时,可以将第一排空阀、第二排空阀打开,将部分闪蒸汽排入室外,部分经三通第八球阀回收利用,实现快速泄压凝结水回收系统,达到不会因为以上原因阻碍冷凝水排放而影响车间正常生产。 The first emptying valve and the second emptying valve near the high-pressure condensate recovery tank are usually closed. When the eighth ball valve on the top of the flash tank fails to open, or the steam in the main steam inlet pipe leaks into the condensate through the second steam trap group In the water recovery system, the eighth ball valve depressurizes slowly. When the internal pressure of the system is too high, the first and second exhaust valves can be opened to discharge part of the flash steam to the outside, and part of it can be recovered through the three-way eighth ball valve. Utilize and realize the rapid pressure relief condensate recovery system, so that the normal production of the workshop will not be affected due to the above reasons hindering the discharge of condensate.
第一排空阀、第二排空阀、第十五球阀平时关闭,冷凝水回收为闭式冷凝水回收系统。若闪蒸罐出现故障,可以将第十五球阀打开,第三球阀关闭,第一排空阀打开,高温冷凝水管道即第二疏水阀组、第四疏水阀组、第一疏水阀组后的管道汇聚到一根第十三回收管道上,冷凝水不经过第三球阀进闪蒸罐,而是依次经第十五球阀和第八球阀直接流进高压冷凝水回收罐,高温闪蒸汽经第一排空阀直接排出室外,变为开式冷凝水回收系统,从而即使闪蒸罐故障也不会影响工艺设备的冷凝水回收。 The first emptying valve, the second emptying valve, and the fifteenth ball valve are usually closed, and the condensate recovery is a closed condensate recovery system. If the flash tank fails, the fifteenth ball valve can be opened, the third ball valve can be closed, and the first emptying valve can be opened. The pipelines converge to a thirteenth recovery pipeline. The condensed water does not enter the flash tank through the third ball valve, but directly flows into the high-pressure condensate recovery tank through the fifteenth ball valve and the eighth ball valve in sequence. The high-temperature flash steam passes through The first emptying valve directly discharges to the outside and becomes an open condensed water recovery system, so that even if the flash tank fails, it will not affect the condensed water recovery of the process equipment.
组合空调的冷凝水温度一般在60℃以下,温度和压力都较低,如果和100℃以上高温高压冷凝水采用同一个回收管道和回收装置,高温冷凝水会影响组合空调的冷凝水正常排放。因此,组合空调的冷凝水经第三疏水阀组、第五球阀进入低压冷凝水回收罐,经低压冷凝水回收罐的第二过滤器后流进低压冷凝水回收罐底部,当第二过滤器脏污较多时,可以把第六球阀打开将脏污排掉。低压冷凝水回收罐内的冷凝水通过第三水泵经第七球阀输送至第二除铁设备,冷凝水在第二除铁设备中去除铁离子和其它杂质后,进入第一三通电动阀。第一三通电动阀与铁离子在线监测仪连接,当除铁后的铁离子浓度达到规定浓度以下时,第一三通电动阀下行关闭,上行打开,冷凝水过第一三通电动阀经第十二球阀进除氧器。当冷凝水除铁后铁离子浓度仍在规定浓度以上,不能回收利用,第一三通电动阀下行打开,上行关闭,冷凝水过第一三通电动阀进入锅炉定期排污膨胀罐,再经锅炉排污膨胀罐的溢流管排进地沟,经地沟排至室外排污降温池。 The condensed water temperature of the combined air conditioner is generally below 60°C, and the temperature and pressure are relatively low. If the same recovery pipe and recovery device are used for the high temperature and high pressure condensed water above 100°C, the high temperature condensed water will affect the normal discharge of the condensed water of the combined air conditioner. Therefore, the condensed water of the combined air conditioner enters the low-pressure condensed water recovery tank through the third steam trap group and the fifth ball valve, and flows into the bottom of the low-pressure condensed water recovery tank after passing through the second filter of the low-pressure condensed water recovery tank. When there is a lot of dirt, the sixth ball valve can be opened to drain the dirt. The condensed water in the low-pressure condensed water recovery tank is transported to the second iron removal equipment through the third water pump through the seventh ball valve. After the iron ions and other impurities are removed in the second iron removal equipment, the condensed water enters the first three-way electric valve. The first three-way electric valve is connected to the iron ion online monitor. When the iron ion concentration after iron removal reaches the specified concentration, the first three-way electric valve is closed downward and opened upward, and the condensed water passes through the first three-way electric valve. The twelfth ball valve enters the deaerator. When the concentration of iron ions in the condensed water is still above the specified concentration after iron removal, it cannot be recycled. The first three-way electric valve is opened downward and closed upward. The overflow pipe of the sewage expansion tank is discharged into the trench, and then discharged to the outdoor sewage cooling pool through the trench.
低压冷凝水回收罐顶部的第三排空阀平时关闭,系统为闭式冷凝水回收系统,当组合空调有疏水阀直通漏汽进凝结水回收系统或有人误操作疏水阀组的旁通阀使蒸汽进入冷凝水回收系统,导致冷凝水回收系统压力升高时,可以将第三排空阀打开,将闭式冷凝水回收系统变成开式回收系统,将系统内的压力快速释放掉,从而不影响设备冷凝水的排放和冷凝水的回收。 The third emptying valve on the top of the low-pressure condensate recovery tank is usually closed. The system is a closed condensate recovery system. When the steam enters the condensate recovery system and causes the pressure of the condensate recovery system to rise, the third emptying valve can be opened to turn the closed condensate recovery system into an open recovery system to quickly release the pressure in the system, thereby It does not affect the discharge of condensed water and the recovery of condensed water.
第十六球阀平时关闭,第十六球阀可以使高温冷凝水回收罐和低温冷凝水回收罐互为备用,只要将其中一个系统的冷凝水回收罐顶部的排空阀打开,变成开式回收系统就可以互为备用。当高压冷凝水回收罐或第一除铁设备故障时,可以将第十六球阀打开,将第八球阀、第三球阀关闭,将第三排空阀打开低温冷凝水回收变成开式回收系统,高温冷凝水直接从第十三回收管道依次经第十五球阀、第十六球阀进入低压冷凝水回收罐。同样,当低压冷凝水回收罐或第二除铁设备故障时,将第一排空阀打开高温冷凝水回收变成开式回收系统,低压冷凝水依次经第十六球阀和第八球阀进入高压冷凝水回收罐。 The sixteenth ball valve is usually closed. The sixteenth ball valve can make the high-temperature condensate recovery tank and the low-temperature condensate recovery tank serve as backups for each other. Just open the emptying valve on the top of the condensate recovery tank of one of the systems to turn it into an open recovery system. The systems can be used as backups for each other. When the high-pressure condensate recovery tank or the first iron removal equipment fails, the sixteenth ball valve can be opened, the eighth ball valve and the third ball valve can be closed, and the third emptying valve can be opened to recover low-temperature condensate and become an open recovery system , the high-temperature condensed water enters the low-pressure condensed water recovery tank directly from the thirteenth recovery pipeline through the fifteenth ball valve and the sixteenth ball valve in turn. Similarly, when the low-pressure condensate recovery tank or the second iron removal equipment fails, the first emptying valve is opened and the high-temperature condensate recovery becomes an open recovery system, and the low-pressure condensate enters the high-pressure system through the sixteenth ball valve and the eighth ball valve in turn. Condensate recovery tank.
控制系统如果检测到除铁设备内部的压差较大,证明除铁设备中的脏污较多,第一除铁设备和第二除铁设备需要定期利用软化水进行反冲洗。当第一除铁设备反冲洗时,软化水站的软化水通过第一水泵依次经第十九球阀、第二十球阀进入第一除铁设备,反洗的水经第四排污阀排入地沟。当第二除铁设备反冲洗时,软化水站的软化水通过第一水泵依次经第十九球阀、第十八球阀进入第二除铁设备,反洗的水经第五排污阀排入地沟。如果需要自动控制,只需要加装电动阀门或气动阀门即可。 If the control system detects that the pressure difference inside the iron removal equipment is large, it proves that there is a lot of dirt in the iron removal equipment. The first iron removal equipment and the second iron removal equipment need to be backwashed with demineralized water regularly. When the first iron removal equipment is backwashed, the softened water from the softened water station enters the first iron removal equipment through the first water pump through the 19th ball valve and the 20th ball valve in turn, and the backwashed water is discharged into the ditch through the fourth blowdown valve . When the second iron removal equipment backwashes, the softened water from the softening water station enters the second iron removal equipment through the first water pump through the 19th ball valve and the 18th ball valve in turn, and the backwashed water is discharged into the ditch through the fifth drain valve . If automatic control is required, only electric valves or pneumatic valves need to be installed.
除氧器主要为锅炉提供除氧后的软化水。除氧器除氧主要靠锅炉的蒸汽加热。锅炉蒸汽通过管道输送经第二电磁阀至除氧器,除氧器的水通过第二水泵加压后经第二球阀为锅炉提供补水。因此,闪蒸汽被除氧器的水吸收能够节约能源。 The deaerator mainly provides the softened water after deaeration for the boiler. The deaerator is mainly heated by the steam of the boiler. The boiler steam is transported through the pipeline through the second solenoid valve to the deaerator, and the water in the deaerator is pressurized by the second water pump to provide makeup water for the boiler through the second ball valve. Therefore, flash steam is absorbed by the deaerator water to save energy.
软化水站的软化水通过水泵加压后经第一球阀给除氧器供水,除氧器的水通过第二水泵加压后经第二球阀为锅炉提供补水。锅炉产生的蒸汽经蒸汽主进管送给除氧器、高温工艺设备、低温工艺设备、组合空调等设备,以上设备及管道产生的冷凝水经疏水阀组回收进冷凝水回收设备,冷凝水经除铁合格后进除氧器,然后又进锅炉产生蒸汽。这样就形成了一个循环的蒸汽冷凝水系统。锅炉排污水和除铁后仍不合格冷凝水进入定期排污膨胀罐,在排污膨胀罐内初步降温后溢流进排水地沟,经地沟排至室外排污降温池。 The softened water in the demineralized water station is pressurized by the water pump and then supplied to the deaerator through the first ball valve. The water in the deaerator is pressurized by the second water pump and then supplied to the boiler through the second ball valve. The steam generated by the boiler is sent to the deaerator, high-temperature process equipment, low-temperature process equipment, combined air conditioner and other equipment through the main steam inlet pipe. After iron removal is qualified, it enters the deaerator, and then enters the boiler to generate steam. This forms a circulating steam condensate system. Boiler blowdown water and unqualified condensed water after iron removal enters the regular blowdown expansion tank, overflows into the drainage ditch after initial cooling in the blowdown expansion tank, and is discharged to the outdoor blowdown cooling pool through the trench.
综上所述,蒸汽利用冷凝水回收系统将高温和低温两种冷凝水分成两个系统回收,回收设备可以互为备用,在冷凝水回收系统故障时又能将闭式回收系统转换成开式回收系统,灵活性和可靠性大大提高,克服了不同输水点输出冷凝水的温度、压力不一样导致的冷凝水回收难题。由于本实用新型从锅炉产出蒸汽至蒸汽冷凝成水又回收进锅炉,形成了较为完善的闭式循环,将冷凝水的热、水、闪蒸汽的回收利用率大大提高,不但节约了资源而且减少了对环境的污染。 To sum up, the steam uses the condensate recovery system to divide the high-temperature and low-temperature condensate into two systems for recovery. The recovery equipment can be used as backup for each other. When the condensate recovery system fails, the closed recovery system can be converted into an open system. The recovery system greatly improves the flexibility and reliability, and overcomes the problem of condensate recovery caused by the different temperature and pressure of the output condensate at different water delivery points. Since the utility model forms a relatively complete closed cycle from the steam output from the boiler to the steam condensed into water and then recycled into the boiler, the recovery and utilization rate of the heat, water and flash steam of the condensed water is greatly improved, which not only saves resources but also Reduced environmental pollution.
附图说明 Description of drawings
图1是蒸汽利用冷凝水回收系统的结构示意图。 Figure 1 is a schematic structural diagram of a steam utilization condensate recovery system.
具体实施方式 Detailed ways
如图1所示,蒸汽利用冷凝水回收系统,包括锅炉100、除氧器101、软化水站102、定期排污膨胀罐103、高温工艺设备104、低温工艺设备105、组合空调106、闪蒸罐107、高压冷凝水回收罐108、低压冷凝水回收罐109、第一除铁设备110和第二除铁设备111; As shown in Figure 1, the steam utilization condensate recovery system includes a boiler 100, a deaerator 101, a softened water station 102, a periodic blowdown expansion tank 103, high-temperature process equipment 104, low-temperature process equipment 105, combined air conditioner 106, and a flash tank 107. High pressure condensate recovery tank 108, low pressure condensate recovery tank 109, first iron removal equipment 110 and second iron removal equipment 111;
软化水站102的出水口通过第一水管117与除氧器101的进水口连接,第一水管117上沿水流方向依次设有第一水泵36和第一球阀37,除氧器101的出水口通过第二水管118与锅炉100的进水口连接,第二水管118上沿水流方向依次设有第二水泵33和第二球阀34; The water outlet of the demineralized water station 102 is connected with the water inlet of the deaerator 101 through the first water pipe 117, and the first water pump 36 and the first ball valve 37 are arranged successively along the water flow direction on the first water pipe 117, and the water outlet of the deaerator 101 The second water pipe 118 is connected to the water inlet of the boiler 100, and the second water pipe 118 is provided with a second water pump 33 and a second ball valve 34 in sequence along the water flow direction;
锅炉100的蒸汽出口连接有蒸汽主进管113,蒸汽主进管113上分别通过第一蒸汽进管114、第二蒸汽进管115和第三蒸汽进管116与高温工艺设备104、低温工艺设备105和组合空调106的进气口连接,第一蒸汽进管114、第二蒸汽进管115和第三蒸汽进管116上分别设有第一截止阀3、第二截止阀6和第三截止阀8,低温工艺设备105通过第一回收管道119与闪蒸罐107内的第一过滤器51连接,第一过滤器51的出口连接有伸出闪蒸罐107外的第一排杂管122,第一排杂管122上设有第四球阀53;第一回收管道119上设有临近低温工艺设备105的第一疏水阀组7和临近闪蒸罐107的第三第三球阀52,蒸汽主进管113与第一回收管道119之间连接有冷凝水回收管120,冷凝水回收管120上设有第二疏水阀组1,高温工艺设备104的出口通过蒸汽动力疏水装置与第一回收管道119连接; The steam outlet of the boiler 100 is connected with a steam main inlet pipe 113, and the steam main inlet pipe 113 passes through the first steam inlet pipe 114, the second steam inlet pipe 115 and the third steam inlet pipe 116, and the high-temperature process equipment 104 and the low-temperature process equipment respectively. 105 is connected to the air inlet of the combined air conditioner 106, and the first steam inlet pipe 114, the second steam inlet pipe 115 and the third steam inlet pipe 116 are respectively provided with a first shut-off valve 3, a second shut-off valve 6 and a third shut-off valve The valve 8 and the low temperature process equipment 105 are connected to the first filter 51 in the flash tank 107 through the first recovery pipeline 119, and the outlet of the first filter 51 is connected to the first miscellaneous discharge pipe 122 extending out of the flash tank 107 , the first miscellaneous pipe 122 is provided with a fourth ball valve 53; the first recovery pipe 119 is provided with the first steam trap group 7 adjacent to the low temperature process equipment 105 and the third third ball valve 52 adjacent to the flash tank 107, steam A condensed water recovery pipe 120 is connected between the main inlet pipe 113 and the first recovery pipe 119. The condensed water recovery pipe 120 is provided with a second steam trap group 1, and the outlet of the high-temperature process equipment 104 is connected to the first water recovery pipe through a steam-powered water trap. Pipeline 119 connection;
组合空调106的出口通过第二回收管道121与低压冷凝水回收罐109内的第二过滤器17连接,第二回收管道121上设有临近组合空调106的第三疏水阀组9和临近低压冷凝水回收罐109的第五球阀16,第二过滤器17的出口连接有伸出低压冷凝水回收罐109外的第二排杂管123,第二排杂管123上设有第六球阀18,低压冷凝水回收罐109的出口通过第三回收管道124与第二除铁设备111的进口连接,第三回收管道124上设有第三水泵20和第七球阀21,第二除铁设备111的出口连接有第四回收管道125,第四回收管道125上设有临近第二除铁设备111的第一三通电动阀25; The outlet of the combined air conditioner 106 is connected with the second filter 17 in the low-pressure condensed water recovery tank 109 through the second recovery pipeline 121, and the second recovery pipeline 121 is provided with the third steam trap group 9 adjacent to the combined air conditioner 106 and the low-pressure condensate The fifth ball valve 16 of the water recovery tank 109, the outlet of the second filter 17 is connected with the second miscellaneous pipe 123 stretching out of the low-pressure condensed water recovery tank 109, the second miscellaneous pipe 123 is provided with the sixth ball valve 18, The outlet of the low-pressure condensed water recovery tank 109 is connected with the inlet of the second iron removal equipment 111 through the third recovery pipeline 124, the third recovery pipeline 124 is provided with the third water pump 20 and the seventh ball valve 21, the second iron removal equipment 111 The outlet is connected with a fourth recovery pipeline 125, and the fourth recovery pipeline 125 is provided with a first three-way electric valve 25 adjacent to the second iron removal equipment 111;
闪蒸罐107的出口通过第五回收管道126与高压冷凝水回收罐108内的第三过滤器45连接,第五回收管道126上设有临近高压冷凝水回收罐108的第八球阀47以及临近闪蒸罐107的第六疏水阀组11和第九球阀10,第三过滤器45的出口连接有伸出高压冷凝水回收罐108外的第三排杂管137,第三排杂管137上设有第十球阀12;高压冷凝水回收罐108的出口通过第六回收管道138与第一除铁设备110的进口连接,第六回收管道138上设有第四水泵44和第十一球阀43,第一除铁设备110的出口通过第七回收管道127与除氧器101的进口连接,第七回收管道127上设有临近第一除铁设备110的第二三通电动阀29和临近除氧器101的第十二球阀41,第四回收管道125的出口连接在第七回收管道127上的第十二球阀41和第二三通电动阀29之间;第一三通电动阀25和第二三通电动阀29的第三个连接口为杂物排出口; The outlet of the flash tank 107 is connected to the third filter 45 in the high-pressure condensate recovery tank 108 through the fifth recovery pipeline 126, and the fifth recovery pipeline 126 is provided with the eighth ball valve 47 adjacent to the high-pressure condensate recovery tank 108 and the adjacent The sixth steam trap group 11 and the ninth ball valve 10 of the flash tank 107, the outlet of the third filter 45 is connected with the third miscellaneous pipe 137 stretching out of the high-pressure condensed water recovery tank 108, and the third miscellaneous pipe 137 is A tenth ball valve 12 is provided; the outlet of the high-pressure condensed water recovery tank 108 is connected to the inlet of the first iron removal equipment 110 through the sixth recovery pipeline 138, and the fourth water pump 44 and the eleventh ball valve 43 are arranged on the sixth recovery pipeline 138 , the outlet of the first iron removal equipment 110 is connected with the inlet of the deaerator 101 through the seventh recovery pipeline 127, and the seventh recovery pipeline 127 is provided with the second three-way electric valve 29 adjacent to the first iron removal equipment 110 and the adjacent deaerator The twelfth ball valve 41 of oxygenator 101, the outlet of the fourth recovery pipeline 125 is connected between the twelfth ball valve 41 on the seventh recovery pipeline 127 and the second three-way electric valve 29; the first three-way electric valve 25 and The third connecting port of the second three-way electric valve 29 is a debris discharge port;
锅炉100的排杂口通过第八回收管道128与定期排污膨胀罐103的进口连接,第八回收管道128上设有第一电磁阀35。 The miscellaneous discharge port of the boiler 100 is connected to the inlet of the regular blowdown expansion tank 103 through the eighth recovery pipeline 128 , and the eighth recovery pipeline 128 is provided with a first solenoid valve 35 .
蒸汽动力疏水装置包括第一集水槽5、蒸汽动力疏水阀泵55和第二集水槽54,高温工艺设备104的出口通过第九回收管道129与第一集水槽5的进口连接,第九回收管道129上设有第四疏水阀组4,第一蒸汽进管114与第二集水槽54之间通过第一蒸汽动力管130连接,第一蒸汽动力管130上设有减压阀组2,第一蒸汽动力管130与蒸汽动力疏水阀泵55之间通过第二蒸汽动力管131连接,第二蒸汽动力管131位于第二集水槽54上方,第二集水槽54的出水口与第一集水槽5的进水口之间通过第十回收管道132连接,第十回收管道132上设有第五疏水阀组57,第一集水槽5的出水口与蒸汽动力疏水阀泵55的进水口通过第十一回收管道133连接,第十一回收管道132上设有第十三球阀58,蒸汽动力疏水阀泵55的出水口通过第十二回收管道134与第一回收管道119连接,蒸汽动力疏水阀泵55的顶部与第一集水槽5的顶部之间设有冷凝平衡管135,冷凝平衡管135上设有第十四球阀56。 The steam power drainage device comprises a first sump 5, a steam power trap pump 55 and a second sump 54, the outlet of the high temperature process equipment 104 is connected with the inlet of the first sump 5 through the ninth recovery pipeline 129, and the ninth recovery pipeline 129 is provided with a fourth steam trap group 4, the first steam inlet pipe 114 and the second sump 54 are connected through the first steam power pipe 130, the first steam power pipe 130 is provided with a pressure reducing valve group 2, and the first steam power pipe 130 is provided with a pressure reducing valve group 2. A steam power pipe 130 is connected with the steam power trap pump 55 through a second steam power pipe 131, the second steam power pipe 131 is located above the second water collection tank 54, and the water outlet of the second water collection tank 54 is connected to the first water collection tank The water inlets of 5 are connected through the tenth recovery pipeline 132, and the fifth steam trap group 57 is arranged on the tenth recovery pipeline 132, and the water outlet of the first sump 5 and the water inlet of the steam power trap pump 55 pass through the tenth recovery pipeline 132. A recovery pipeline 133 is connected, the eleventh recovery pipeline 132 is provided with a thirteenth ball valve 58, the water outlet of the steam power trap pump 55 is connected with the first recovery pipeline 119 through the twelfth recovery pipeline 134, and the steam power trap pump A condensate balance pipe 135 is provided between the top of 55 and the top of the first water collecting tank 5 , and a fourteenth ball valve 56 is provided on the condensate balance pipe 135 .
第一回收管道119通过第十三回收管道136分别与第五回收管道126和第二回收管道121连接,第十三回收管道136上设有临近第一回收管道119的第十五球阀49和临近第二回收管道121的第十六球阀13。 The first recovery pipeline 119 is respectively connected with the fifth recovery pipeline 126 and the second recovery pipeline 121 through the thirteenth recovery pipeline 136. The thirteenth recovery pipeline 136 is provided with a fifteenth ball valve 49 adjacent to the first recovery pipeline 119 and adjacent The sixteenth ball valve 13 of the second recovery pipeline 121 .
闪蒸罐107顶部通过第十四回收管道139与除氧器101连接,第十四回收管道139上设有临近闪蒸罐107的二通电动阀50和临近除氧器101的第十七球阀40,高压冷凝水回收罐108的底部设有第一排污阀14,高压冷凝水回收罐108的顶部设有第一排空管140,第一排空管140上设有第一排空阀46,第一排空管140与闪蒸罐107顶部之间连接有第二排空管141,第二排空管141上设有第二排空阀48。 The top of the flash tank 107 is connected to the deaerator 101 through the fourteenth recovery pipeline 139, and the fourteenth recovery pipeline 139 is provided with a two-way electric valve 50 adjacent to the flash tank 107 and a seventeenth ball valve adjacent to the deaerator 101 40. The bottom of the high-pressure condensate recovery tank 108 is provided with a first drain valve 14, the top of the high-pressure condensate recovery tank 108 is provided with a first emptying pipe 140, and the first emptying pipe 140 is provided with a first emptying valve 46 A second emptying pipe 141 is connected between the first emptying pipe 140 and the top of the flash tank 107 , and a second emptying valve 48 is provided on the second emptying pipe 141 .
第一水管117在第一水泵36和第一球阀37之间连接有反冲洗管143,反冲洗管143的出口分别与第一除铁设备110和第二除铁设备111上部连接,反冲洗管143上设有临近第一水管117的第十九球阀38、临近第一除铁设备110的第二十球阀42和临近第二除铁设备111的第十八球阀23。 The first water pipe 117 is connected with a backwash pipe 143 between the first water pump 36 and the first ball valve 37, and the outlet of the backwash pipe 143 is respectively connected with the first iron removal equipment 110 and the second iron removal equipment 111 top, and the backwash pipe 143 is provided with a nineteenth ball valve 38 adjacent to the first water pipe 117 , a twentieth ball valve 42 adjacent to the first iron removal equipment 110 and an eighteenth ball valve 23 adjacent to the second iron removal equipment 111 .
蒸汽主进管113与除氧器117之间连接有第十五回收管道142,第十五回收管道142上设有第二电磁阀39。 A fifteenth recovery pipeline 142 is connected between the main steam inlet pipe 113 and the deaerator 117 , and a second electromagnetic valve 39 is provided on the fifteenth recovery pipeline 142 .
低压冷凝水回收罐109的底部设有第二排污阀19,低压冷凝水回收罐109的顶部设有第三排空管144,第三排空管144上设有第三排空阀15。 The bottom of the low-pressure condensed water recovery tank 109 is provided with a second drain valve 19 , and the top of the low-pressure condensed water recovery tank 109 is provided with a third emptying pipe 144 , and a third emptying valve 15 is provided on the third emptying pipe 144 .
定期排污膨胀罐103顶部设有第四排空管145,第四排空管145上设有第四排空阀32,定期排污膨胀罐103上部连接有溢流管30,定期排污膨胀罐103底部设有第三排污阀31。 The top of the regular blowdown expansion tank 103 is provided with a fourth emptying pipe 145, the fourth emptying pipe 145 is provided with a fourth emptying valve 32, the top of the regular blowdown expansion tank 103 is connected with an overflow pipe 30, and the bottom of the regular blowdown expansion tank 103 is A third drain valve 31 is provided.
本实用新型的工作原理及工作过程如下: Working principle and working process of the present utility model are as follows:
锅炉产生的蒸汽压力约1.0MPa,锅炉产生的蒸汽经蒸汽管道输送给高温工艺设备104、低温工艺设备105、组合空调106,蒸汽主进管113在输送蒸汽过程中,由于蒸汽主进管113长度较长,散热会产生冷凝水,蒸汽主进管113中的冷凝水经第二疏水阀组1输出,输出的冷凝水温度在100℃以上;蒸汽经第一蒸汽进管114输送给高温工艺设备104,高温工艺设备104为低压用汽设备,蒸汽经高温工艺设备104自带的减压阀降压至0.5MPa以下后,通过高温工艺设备104加热烟丝后冷凝成冷凝水经第四疏水阀组4输出,输出的冷凝水温度在100℃以上;蒸汽经第二蒸汽进管115输送给低温工艺设备105,低温工艺设备105为高压用汽设备,1.0MPa的蒸汽直接在低温工艺设备105中加热烟丝后冷凝成冷凝水经第一疏水阀组7输出,输出的冷凝水温度在100℃以上;蒸汽经第三蒸汽进管116再经减压阀组降压至0.3MPa以下输送给组合空调106,在组合空调106内给空气加热后冷凝成60℃以下的冷凝水经第三疏水阀组9输出。由于第二疏水阀组1、第四疏水阀组4、第一疏水阀组7输出的冷凝水温度在100℃以上,第三疏水阀组9输出的冷凝水温度在60℃以下,两种冷凝水温度和压力差异较大,若经同一个回收管道和冷凝水回收装置,高温高压冷凝水会影响低温低压冷凝水的排放。故将100℃以上的冷凝水(蒸汽主进管113、高温工艺设备104、低温工艺设备105产生的冷凝水)经一根冷凝水主管道(第一回收管道119)回收进一个高压冷凝水回收装置,60℃以下的冷凝水(组合空调106的冷凝水)单独经另一根冷凝水主管道(第二回收管道121)回收进一个低压冷凝水回收装置。 The pressure of the steam generated by the boiler is about 1.0 MPa. The steam generated by the boiler is transported to the high-temperature process equipment 104, the low-temperature process equipment 105, and the combined air conditioner 106 through the steam pipeline. Longer, heat dissipation will produce condensed water, the condensed water in the main steam inlet pipe 113 is output through the second steam trap group 1, and the temperature of the output condensed water is above 100°C; the steam is transported to high-temperature process equipment through the first steam inlet pipe 114 104. The high-temperature process equipment 104 is low-pressure steam-using equipment. After the steam is depressurized to below 0.5 MPa by the pressure-reducing valve attached to the high-temperature process equipment 104, the shredded tobacco is heated by the high-temperature process equipment 104 and then condensed into condensed water, which passes through the fourth steam trap group 4 output, the temperature of the output condensed water is above 100°C; the steam is transported to the low-temperature process equipment 105 through the second steam inlet pipe 115, and the low-temperature process equipment 105 is high-pressure steam equipment, and the steam of 1.0 MPa is directly heated in the low-temperature process equipment 105 After the shredded tobacco is condensed into condensed water, it is output through the first steam trap group 7, and the temperature of the output condensed water is above 100°C; the steam passes through the third steam inlet pipe 116, and then the pressure is reduced to below 0.3MPa by the pressure reducing valve group, and then sent to the combined air conditioner 106 After the air is heated in the combined air conditioner 106, the condensed water condensed to below 60° C. is output through the third steam trap group 9 . Since the temperature of the condensed water output by the second steam trap group 1, the fourth steam trap group 4, and the first steam trap group 7 is above 100°C, and the temperature of the condensed water output by the third steam trap group 9 is below 60°C, the two condensate The water temperature and pressure are quite different. If it passes through the same recovery pipeline and condensate recovery device, the high temperature and high pressure condensate will affect the discharge of low temperature and low pressure condensate. Therefore, the condensed water above 100°C (the condensed water produced by the steam main inlet pipe 113, the high-temperature process equipment 104, and the low-temperature process equipment 105) is recycled into a high-pressure condensed water recovery through a main condensed water pipeline (the first recovery pipeline 119) device, the condensed water below 60°C (the condensed water of the combined air conditioner 106) is recovered separately through another main condensed water pipeline (the second recovery pipeline 121) into a low-pressure condensed water recovery device.
高温冷凝水管道即第二疏水阀组1、第四疏水阀组4、第一疏水阀组7后的管道汇聚到一根第一回收管道119上,经第三球阀52进闪蒸罐107,第十五球阀49、第十六球阀13、第一排空阀46、第二排空阀48平时关闭。经闪蒸罐107的第一过滤器51过滤后流进闪蒸罐107底部。当第一过滤器51脏污较多时,可以把第四球阀53打开将脏污排掉。闪蒸罐107顶部安装有二通电动阀50,控制系统将二通电动阀50打开压力设定为0.06MPa,关闭压力设定为0.03MPa,当闪蒸罐107内的压力大于0.06 MPa时,二通电动阀50自动打开,高温冷凝水产生的闪蒸汽经二通电动阀50,再经第十四回收管道139上的第十七球阀40进入除氧器101内加热除氧器101的软化水,这样不但高温冷凝水产生的闪蒸汽得到利用,而且闪蒸罐107通过其顶部二通电动阀50降压,也就降低了闪蒸罐107和凝结水回收管道内的压力,避免回收系统蹩压而影响高压工艺设备104、低压工艺设备105和蒸汽主进管113冷凝水的正常排放。当闪蒸罐107和冷凝水系统的压力低于0.03 MPa时,二通电动阀50关闭,这样闪蒸罐107内的压力可以保证将冷凝水经第九球阀10、第六疏水阀组11、第八球阀47压进高压冷凝水回收罐108,经高压冷凝水回收罐108的第三过滤器45过滤后流进高压冷凝水回收罐108底部。当第三过滤器45脏污较多时,可以把第十球阀12打开将脏污排掉,并且高压冷凝水回收罐108底部有第一排污阀14。第一排空阀46和第二排空阀48平时关闭,第四水泵44根据高压冷凝水回收罐108的液位进行控制。高压冷凝水回收罐108底部的冷凝水通过第四水泵44经第十一球阀43输送至除铁设备1,冷凝水在第一除铁设备110去除铁离子和其它杂质后,进入第二三通电动阀29。第二三通电动阀29与铁离子在线监测仪连接,当除铁后的铁离子浓度达到规定浓度以下时,第二三通电动阀29下行关闭,上行打开,冷凝水过第二三通电动阀29经第十二球阀41进除氧器101。当冷凝水除铁后铁离子浓度仍在规定浓度以上,不能回收利用,第二三通电动阀29下行打开,上行关闭,冷凝水过第二三通电动阀29进入锅炉定期排污膨胀罐103,在定期排污膨胀罐103内初步降温后经定期排污膨胀罐103的溢流管30排进地沟,经地沟排至室外排污降温池。 The high-temperature condensed water pipelines, that is, the pipelines after the second steam trap group 1, the fourth steam trap group 4, and the first steam trap group 7 converge on a first recovery pipeline 119, and enter the flash tank 107 through the third ball valve 52, The fifteenth ball valve 49, the sixteenth ball valve 13, the first emptying valve 46, and the second emptying valve 48 are normally closed. After being filtered by the first filter 51 of the flash tank 107, it flows into the bottom of the flash tank 107. When the first filter 51 is more dirty, the fourth ball valve 53 can be opened to drain the dirt. A two-way electric valve 50 is installed on the top of the flash tank 107, and the control system sets the opening pressure of the two-way electric valve 50 to 0.06 MPa, and the closing pressure is set to 0.03 MPa. When the pressure in the flash tank 107 is greater than 0.06 MPa, The two-way electric valve 50 is automatically opened, and the flash steam generated by the high-temperature condensed water passes through the two-way electric valve 50, and then enters the deaerator 101 through the seventeenth ball valve 40 on the fourteenth recovery pipeline 139 to heat the softening of the deaerator 101 In this way, not only the flash steam produced by high-temperature condensed water can be utilized, but also the pressure of the flash tank 107 can be reduced through the top two-way electric valve 50, which reduces the pressure in the flash tank 107 and the condensate recovery pipeline, avoiding the recovery system The lame pressure affects the normal discharge of condensed water from the high-pressure process equipment 104, the low-pressure process equipment 105, and the main steam inlet pipe 113. When the pressure of the flash tank 107 and the condensed water system was lower than 0.03 MPa, the two-way electric valve 50 was closed, so that the pressure in the flash tank 107 could ensure that the condensed water would pass through the ninth ball valve 10, the sixth drain valve group 11, The eighth ball valve 47 is pressed into the high-pressure condensate recovery tank 108 , and flows into the bottom of the high-pressure condensate recovery tank 108 after being filtered by the third filter 45 of the high-pressure condensate recovery tank 108 . When the third filter 45 is more dirty, the tenth ball valve 12 can be opened to drain the dirt, and there is a first drain valve 14 at the bottom of the high-pressure condensed water recovery tank 108 . The first emptying valve 46 and the second emptying valve 48 are usually closed, and the fourth water pump 44 is controlled according to the liquid level of the high-pressure condensed water recovery tank 108 . The condensed water at the bottom of the high-pressure condensed water recovery tank 108 is transported to the iron removal equipment 1 through the fourth water pump 44 through the eleventh ball valve 43, and the condensed water enters the second tee after removing iron ions and other impurities in the first iron removal equipment 110 Electric valve 29. The second three-way electric valve 29 is connected to the iron ion online monitor. When the iron ion concentration after iron removal reaches the specified concentration, the second three-way electric valve 29 is closed downward and opened upward, and the condensed water passes through the second three-way electric valve. The valve 29 enters the deaerator 101 through the twelfth ball valve 41 . When the concentration of iron ions in the condensed water is still above the specified concentration after iron removal, and cannot be recycled, the second three-way electric valve 29 is opened downward and closed upward, and the condensed water enters the expansion tank 103 for periodic blowdown of the boiler through the second three-way electric valve 29. After preliminary cooling in the regular blowdown expansion tank 103, it is discharged into the sewer through the overflow pipe 30 of the regular blowdown expansion tank 103, and then discharged to the outdoor blowdown cooling pool through the trench.
高温工艺设备104产生的冷凝水温度虽然在100℃以上,但高温工艺设备104是低压用汽设备,产生的冷凝水温度和压力要比蒸汽主进管113、低温工艺设备105等产生的冷凝水温度和压力低,这样低温工艺设备105及其连接管道产生的冷凝水可能影响高温工艺设备104冷凝水的正常排放。因此,在高温工艺设备104的第四疏水阀组4后加装一套蒸汽动力疏水阀泵55,蒸汽动力疏水阀泵55在没有动力的情况下相当于疏水阀。当第四疏水阀组4后的冷凝水压力足以克服凝结水主管道的背压输水时,冷凝水通过蒸汽动力疏水阀泵55直接克服背压输出。当第四疏水阀组4后的凝结水压力不能克服凝结水主管道的背压输水时,随着蒸汽动力疏水阀泵55内冷凝水液位的升高,内部联锁机构动作,蒸汽经减压阀组2减压后,进入蒸汽动力疏水阀泵55给冷凝水加压,使冷凝水压力升高克服管道背压,蒸汽动力疏水阀泵55内冷凝水排进第一回收管道119。动力蒸汽进入蒸汽动力疏水阀泵55前,在动力蒸汽管道上加装一个第二集水槽54,这样进入蒸汽动力疏水阀泵55的动力蒸汽品质会比较高,避免影响输水。而第二集水槽54中的冷凝水通过第五疏水阀组57流进第一集水槽5。第十四球阀56和所安装的管道为蒸汽动力疏水阀泵55的冷凝平衡管135,冷凝平衡管用来平衡蒸汽动力疏水阀泵55内和前部冷凝水之间的压力,避免蒸汽动力疏水阀泵55内余汽影响前部冷凝水流进蒸汽动力疏水阀泵55内。第一集水槽5也起到平衡压力有利输水的作用。 Although the temperature of the condensed water produced by the high-temperature process equipment 104 is above 100°C, the high-temperature process equipment 104 is a low-pressure steam-using equipment, and the temperature and pressure of the condensed water produced are higher than those produced by the main steam inlet pipe 113 and the low-temperature process equipment 105. The temperature and pressure are low, so the condensed water produced by the low-temperature process equipment 105 and its connecting pipes may affect the normal discharge of condensed water from the high-temperature process equipment 104 . Therefore, a set of steam-powered trap pump 55 is installed behind the fourth steam trap group 4 of the high-temperature process equipment 104, and the steam-powered steam trap pump 55 is equivalent to a steam trap without power. When the pressure of the condensed water after the fourth steam trap group 4 is sufficient to overcome the back pressure of the condensed water main pipeline for water delivery, the condensed water is directly outputted through the steam-powered trap pump 55 against the back pressure. When the condensed water pressure behind the fourth steam trap group 4 cannot overcome the back pressure of the condensed water main pipeline to deliver water, as the condensed water level in the steam-powered trap pump 55 rises, the internal interlock mechanism operates, and the steam passes through After the pressure reducing valve group 2 is decompressed, it enters the steam power trap pump 55 to pressurize the condensed water, so that the pressure of the condensed water rises to overcome the pipeline back pressure, and the condensed water in the steam power trap pump 55 is discharged into the first recovery pipeline 119 . Before the power steam enters the steam power trap pump 55, a second sump 54 is installed on the power steam pipeline, so that the quality of power steam entering the steam power trap pump 55 will be relatively high and avoid affecting water delivery. The condensed water in the second water collecting tank 54 flows into the first water collecting tank 5 through the fifth steam trap group 57 . The fourteenth ball valve 56 and the installed pipeline are the condensation balance pipe 135 of the steam power trap pump 55. The condensation balance pipe is used to balance the pressure between the inside of the steam power trap pump 55 and the condensed water at the front to avoid the steam power trap pump The residual steam in the pump 55 affects the flow of the condensed water in the front part into the steam-powered trap pump 55 . The first water collecting tank 5 also plays the role of balancing pressure and facilitating water delivery.
蒸汽动力疏水阀泵55也可以根据高温工艺设备104运行情况和第四疏水阀组4并联,当高温工艺设备104的冷凝水量较大又能克服管道背压时,冷凝水可以同时通过第四疏水阀组4和蒸汽动力泵输水,输水能力加大。即使高温工艺设备104产生的冷凝水压力不能克服管道背压从第四疏水阀组4输出,动力蒸汽起作用,也可以通过蒸汽动力疏水阀泵55输出,且输水能力在动力蒸汽启用时也较大。 The steam-powered steam trap pump 55 can also be connected in parallel with the fourth steam trap group 4 according to the operating conditions of the high-temperature process equipment 104. The valve group 4 and the steam power pump deliver water, and the water delivery capacity increases. Even if the condensed water pressure generated by the high-temperature process equipment 104 cannot overcome the pipeline back pressure and output from the fourth steam trap group 4, and the power steam is active, it can also be output through the steam power steam trap pump 55, and the water delivery capacity is also reduced when the power steam is activated. larger.
高压冷凝水回收罐108附近的第一排空阀46、第二排空阀48平时关闭,当闪蒸罐107顶部的第八球阀47故障不能打开,或蒸汽主进管113内的蒸汽通过第二疏水阀组1漏进凝结水回收系统,第八球阀47降压较慢,系统内部压力过高时,可以将第一排空阀46、第二排空阀48打开,将部分闪蒸汽排入室外,部分经三通第八球阀47回收利用,实现快速泄压凝结水回收系统,达到不会因为以上原因阻碍冷凝水排放而影响车间正常生产。 The first evacuation valve 46 and the second evacuation valve 48 near the high-pressure condensate recovery tank 108 are usually closed. When the eighth ball valve 47 on the top of the flash tank 107 fails to open, or the steam in the main steam inlet pipe 113 passes through the first The second steam trap group 1 leaks into the condensate recovery system, and the eighth ball valve 47 decompresses slowly. When the internal pressure of the system is too high, the first emptying valve 46 and the second emptying valve 48 can be opened to discharge part of the flash steam. Into the outdoors, part of it is recycled through the eighth three-way ball valve 47 to realize a rapid pressure relief condensate recovery system, so that the normal production of the workshop will not be affected by the obstruction of condensate discharge due to the above reasons.
第一排空阀46、第二排空阀48、第十五球阀49平时关闭,冷凝水回收为闭式冷凝水回收系统。若闪蒸罐107出现故障,可以将第十五球阀49打开,第三球阀52关闭,第一排空阀46打开,高温冷凝水管道即第二疏水阀组1、第四疏水阀组4、第一疏水阀组7后的管道汇聚到一根第十三回收管道136上,冷凝水不经过第三球阀52进闪蒸罐107,而是依次经第十五球阀49和第八球阀47直接流进高压冷凝水回收罐108,高温闪蒸汽经第一排空阀46直接排出室外,变为开式冷凝水回收系统,从而即使闪蒸罐107故障也不会影响工艺设备的冷凝水回收。 The first emptying valve 46, the second emptying valve 48, and the fifteenth ball valve 49 are usually closed, and the condensed water recovery is a closed condensed water recovery system. If the flash tank 107 breaks down, the fifteenth ball valve 49 can be opened, the third ball valve 52 is closed, the first emptying valve 46 is opened, and the high-temperature condensed water pipeline is the second steam trap group 1, the fourth steam trap group 4, The pipeline behind the first steam trap group 7 converges on a thirteenth recovery pipeline 136, and the condensed water does not enter the flash tank 107 through the third ball valve 52, but directly passes through the fifteenth ball valve 49 and the eighth ball valve 47 in sequence. Flowing into the high-pressure condensate recovery tank 108, the high-temperature flash steam is directly discharged outdoors through the first emptying valve 46, turning into an open condensate recovery system, so that even if the flash tank 107 fails, it will not affect the condensate recovery of the process equipment.
组合空调106的冷凝水温度一般在60℃以下,温度和压力都较低,如果和100℃以上高温高压冷凝水采用同一个回收管道和回收装置,高温冷凝水会影响组合空调106的冷凝水正常排放。因此,组合空调106的冷凝水经第三疏水阀组9、第五球阀16进入低压冷凝水回收罐109,经低压冷凝水回收罐109的第二过滤器17后流进低压冷凝水回收罐109底部,当第二过滤器17脏污较多时,可以把第六球阀18打开将脏污排掉。低压冷凝水回收罐109内的冷凝水通过第三水泵20经第七球阀21输送至第二除铁设备111,冷凝水在第二除铁设备111中去除铁离子和其它杂质后,进入第一三通电动阀25。第一三通电动阀25与铁离子在线监测仪连接,当除铁后的铁离子浓度达到规定浓度以下时,第一三通电动阀25下行关闭,上行打开,冷凝水过第一三通电动阀25经第十二球阀41进除氧器101。当冷凝水除铁后铁离子浓度仍在规定浓度以上,不能回收利用,第一三通电动阀25下行打开,上行关闭,冷凝水过第一三通电动阀25进入锅炉定期排污膨胀罐103,再经锅炉排污膨胀罐的溢流管30排进地沟,经地沟排至室外排污降温池。 The temperature of the condensed water of the combined air conditioner 106 is generally below 60°C, and the temperature and pressure are low. If the same recovery pipe and recovery device are used for the high temperature and high pressure condensed water above 100°C, the high temperature condensed water will affect the normal operation of the condensed water of the combined air conditioner 106. emission. Therefore, the condensed water of the combined air conditioner 106 enters the low-pressure condensed water recovery tank 109 through the third steam trap group 9 and the fifth ball valve 16, and flows into the low-pressure condensed water recovery tank 109 after passing through the second filter 17 of the low-pressure condensed water recovery tank 109 At the bottom, when the second filter 17 is more dirty, the sixth ball valve 18 can be opened to drain the dirt. The condensed water in the low-pressure condensed water recovery tank 109 is transported to the second iron removal equipment 111 through the third water pump 20 through the seventh ball valve 21, and the condensed water enters the first iron removal equipment 111 after iron ions and other impurities are removed in the second iron removal equipment 111. Three-way electric valve 25. The first three-way electric valve 25 is connected to the iron ion online monitor. When the iron ion concentration after iron removal reaches the specified concentration, the first three-way electric valve 25 is closed downward and opened upward, and the condensed water passes through the first three-way electric The valve 25 enters the deaerator 101 through the twelfth ball valve 41 . When the concentration of iron ions in the condensed water is still above the specified concentration after iron removal, and cannot be recycled, the first three-way electric valve 25 is opened downward and closed upward, and the condensed water enters the expansion tank 103 for periodic blowdown of the boiler through the first three-way electric valve 25, Then it is discharged into the trench through the overflow pipe 30 of the boiler blowdown expansion tank, and then discharged to the outdoor blowdown cooling pool through the trench.
低压冷凝水回收罐109顶部的第三排空阀15平时关闭,系统为闭式冷凝水回收系统,当组合空调106有疏水阀直通漏汽进凝结水回收系统或有人误操作疏水阀组的旁通阀使蒸汽进入冷凝水回收系统,导致冷凝水回收系统压力升高时,可以将第三排空阀15打开,将闭式冷凝水回收系统变成开式回收系统,将系统内的压力快速释放掉,从而不影响设备冷凝水的排放和冷凝水的回收。 The third emptying valve 15 on the top of the low-pressure condensate recovery tank 109 is usually closed, and the system is a closed condensate recovery system. The through valve allows steam to enter the condensed water recovery system, and when the pressure of the condensed water recovery system rises, the third emptying valve 15 can be opened to turn the closed condensed water recovery system into an open recovery system, and the pressure in the system can be rapidly reduced. Released, so as not to affect the discharge of condensed water and the recovery of condensed water.
第十六球阀13平时关闭,第十六球阀13可以使高温冷凝水回收罐108和低温冷凝水回收罐109互为备用,只要将其中一个系统的冷凝水回收罐顶部的排空阀打开,变成开式回收系统就可以互为备用。当高压冷凝水回收罐108或第一除铁设备110故障时,可以将第十六球阀13打开,将第八球阀47、第三球阀52关闭,将第三排空阀15打开低温冷凝水回收变成开式回收系统,高温冷凝水直接从第十三回收管道136依次经第十五球阀49、第十六球阀13进入低压冷凝水回收罐109。同样,当低压冷凝水回收罐109或第二除铁设备111故障时,将第一排空阀46打开高温冷凝水回收变成开式回收系统,低压冷凝水依次经第十六球阀13和第八球阀47进入高压冷凝水回收罐108。 The sixteenth ball valve 13 is usually closed, and the sixteenth ball valve 13 can make the high-temperature condensed water recovery tank 108 and the low-temperature condensed water recovery tank 109 mutually standby, as long as the emptying valve on the top of the condensed water recovery tank of one of the systems is opened, the Forming an open recovery system can be used as a backup for each other. When the high-pressure condensed water recovery tank 108 or the first iron removal equipment 110 fails, the sixteenth ball valve 13 can be opened, the eighth ball valve 47 and the third ball valve 52 can be closed, and the third emptying valve 15 can be opened to recover low-temperature condensed water It becomes an open recovery system, and the high-temperature condensed water enters the low-pressure condensed water recovery tank 109 directly from the thirteenth recovery pipeline 136 through the fifteenth ball valve 49 and the sixteenth ball valve 13 in sequence. Similarly, when the low-pressure condensed water recovery tank 109 or the second iron removal equipment 111 fails, the first emptying valve 46 is opened to recover the high-temperature condensed water into an open recovery system, and the low-pressure condensed water passes through the sixteenth ball valve 13 and the first The eight-ball valve 47 enters the high-pressure condensed water recovery tank 108 .
控制系统如果检测到除铁设备内部的压差较大,证明除铁设备中的脏污较多,第一除铁设备110和第二除铁设备111需要定期利用软化水进行反冲洗。当第一除铁设备110反冲洗时,软化水站102的软化水通过第一水泵36依次经第十九球阀38、第二十球阀42进入第一除铁设备110,反洗的水经第四排污阀26排入地沟。当第二除铁设备111反冲洗时,软化水站102的软化水通过第一水泵36依次经第十九球阀38、第十八球阀23进入第二除铁设备111,反洗的水经第五排污阀22排入地沟。如果需要自动控制,只需要加装电动阀门或气动阀门即可。 If the control system detects that the pressure difference inside the iron removal equipment is large, it proves that the iron removal equipment is dirty, and the first iron removal equipment 110 and the second iron removal equipment 111 need to be regularly backwashed with demineralized water. When the first iron removal equipment 110 is backwashed, the demineralized water in the softened water station 102 enters the first iron removal equipment 110 through the first water pump 36 through the nineteenth ball valve 38 and the twentieth ball valve 42 in turn, and the backwashed water passes through the first water pump 36. Four drain valves 26 are discharged into the sewer. When the second iron removal equipment 111 is backwashed, the demineralized water from the softened water station 102 enters the second iron removal equipment 111 through the first water pump 36 through the nineteenth ball valve 38 and the eighteenth ball valve 23 in turn, and the backwashed water passes through the first water pump 36. Five blowdown valves 22 are discharged into the sewer. If automatic control is required, only electric valves or pneumatic valves need to be installed.
除氧器101主要为锅炉提供除氧后的软化水。除氧器101除氧主要靠锅炉100的蒸汽加热。锅炉100蒸汽通过管道输送经第二电磁阀39至除氧器101,除氧器101的水通过第二水泵33加压后经第二球阀34为锅炉100提供补水。因此,闪蒸汽被除氧器101的水吸收能够节约能源。 The deaerator 101 mainly provides deoxidized demineralized water for the boiler. The deaerator 101 deoxidizes mainly by the steam heating of the boiler 100 . The steam from the boiler 100 is transported through the pipeline to the deaerator 101 through the second solenoid valve 39 , and the water in the deaerator 101 is pressurized by the second water pump 33 and then supplied to the boiler 100 through the second ball valve 34 to make up water. Therefore, the absorption of the flash steam by the water in the deaerator 101 can save energy.
软化水站102的软化水通过水泵36加压后经第一球阀37给除氧器101供水,除氧器101的水通过第二水泵33加压后经第二球阀34为锅炉100提供补水。锅炉100产生的蒸汽经蒸汽主进管113送给除氧器101、高温工艺设备104、低温工艺设备105、组合空调106等设备,以上设备及管道产生的冷凝水经疏水阀组回收进冷凝水回收设备,冷凝水经除铁合格后进除氧器101,然后又进锅炉100产生蒸汽。这样就形成了一个循环的蒸汽冷凝水系统。锅炉100排污水和除铁后仍不合格冷凝水进入定期排污膨胀罐103,在排污膨胀罐内初步降温后溢流进排水地沟,经地沟排至室外排污降温池。 The demineralized water in the demineralized water station 102 is pressurized by the water pump 36 and then supplied to the deaerator 101 through the first ball valve 37 , and the water in the deaerator 101 is pressurized by the second water pump 33 and then supplied to the boiler 100 through the second ball valve 34 . The steam generated by the boiler 100 is sent to the deaerator 101, high temperature process equipment 104, low temperature process equipment 105, combined air conditioner 106 and other equipment through the steam main inlet pipe 113, and the condensed water generated by the above equipment and pipelines is recycled into the condensed water through the steam trap group Recovery equipment, the condensed water enters the deaerator 101 after passing iron removal, and then enters the boiler 100 to generate steam. This forms a circulating steam condensate system. Unqualified condensed water from the boiler 100 after blowdown and iron removal enters the regular blowdown expansion tank 103, overflows into the drainage ditch after initial cooling in the blowdown expansion tank, and is discharged to the outdoor blowdown cooling pool through the trench.
以上实施例仅用以说明而非限制本实用新型的技术方案,尽管参照上述实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解:依然可以对本实用新型进行修改或者等同替换,而不脱离本实用新型的精神和范围的任何修改或局部替换,其均应涵盖在本实用新型的权利要求范围当中。 The above embodiments are only used to illustrate and not limit the technical solutions of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present utility model can still be modified or equivalently replaced. Any modification or partial replacement without departing from the spirit and scope of the present utility model shall fall within the scope of the claims of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107044631A (en) * | 2016-11-15 | 2017-08-15 | 河南中烟工业有限责任公司 | A kind of residual neat recovering system of thermal deaerator discharge |
| CN108168336A (en) * | 2017-12-20 | 2018-06-15 | 广东也节能科技有限公司 | Condensation water residual heat recovery system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107044631A (en) * | 2016-11-15 | 2017-08-15 | 河南中烟工业有限责任公司 | A kind of residual neat recovering system of thermal deaerator discharge |
| CN107044631B (en) * | 2016-11-15 | 2019-08-27 | 河南中烟工业有限责任公司 | A Waste Heat Recovery System Discharged from a Thermal Deaerator |
| CN108168336A (en) * | 2017-12-20 | 2018-06-15 | 广东也节能科技有限公司 | Condensation water residual heat recovery system |
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Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Patentee after: CHINA TOBACCO HENAN INDUSTRIAL Co.,Ltd. Address before: 450000 Zhengzhou agricultural road, Henan, No. 29 Patentee before: CHINA TOBACCO HENAN INDUSTRIAL Co.,Ltd. |
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