CN204367527U - A kind of production equipment of double-deck air bubble type thermal isolation film - Google Patents
A kind of production equipment of double-deck air bubble type thermal isolation film Download PDFInfo
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- CN204367527U CN204367527U CN201420725195.1U CN201420725195U CN204367527U CN 204367527 U CN204367527 U CN 204367527U CN 201420725195 U CN201420725195 U CN 201420725195U CN 204367527 U CN204367527 U CN 204367527U
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- bubble
- isolation film
- thermal isolation
- roller
- roll assembly
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Abstract
The utility model relates to a kind of production equipment of double-deck air bubble type thermal isolation film, and it comprises aluminum foil bottom layer discharging device, first bubble body formable layer device, XPE foamed cotton layer shaped device, the second air bladder formable layer device, aluminium top foil discharging device and wrap-up.The utility model production equipment connection and reasonable arrangement, simple to operate, production efficiency is high, product percent of pass is high, double-deck air bubble type thermal isolation film material can be produced, and the thermal isolation film of producing is applicable to building ceiling and the heat insulation use of building exterior wall heat preserving, especially be applicable to simple type board house ceiling to use, construction ceiling can be laid immediately on, its coefficient of heat insulation is high, and effect of heat insulation is good, can provide normal working environment to operator, and being aluminum foil material due to thermal isolation film two sides, thermal isolation film whole service life is long.
Description
Technical field
The utility model relates to heat preserving and insulating material and production technical field thereof, particularly relates to heat preserving and insulating material for building, refers in particular to a kind of production equipment of double-deck air bubble type thermal isolation film.
Background technology
Heat preserving and insulating material divides kind more according to application place on the market, such as automobile-used thermal isolation film, windowpane thermal isolation film etc., heat preserving and insulating material for building is mainly based on materials such as styrofoam (EPS plate), polyurethane foam material and perlites, and mainly make hard tabular, extension is attached to external wall or top surface, and the production cost of this kind of building thermal insulation material is higher, and the cycle is longer, product weight is large, volume is large, construction inconvenience.At present at building field, also do not have the thermal isolation film section bar that can directly use, the coefficient of heat insulation of common thermal isolation film is low, and effect of heat insulation is poor, is not suitable as the heat preserving and insulating material of building.For this reason, the applicant have developed double-deck air bubble type thermal isolation film, and the equipment of common production thermal isolation film material cannot adapt to production requirement, therefore must develop special double-deck air bubble type thermal isolation film production equipment.
Utility model content
The purpose of this utility model is the above-mentioned weak point overcoming prior art, provides a kind of production equipment of double-deck air bubble type thermal isolation film.
For achieving the above object, the utility model is achieved through the following technical solutions: a kind of production equipment of double-deck air bubble type thermal isolation film, and it comprises aluminum foil bottom layer discharging device, first bubble body formable layer device, XPE foamed cotton layer shaped device, the second air bladder formable layer device, aluminium top foil discharging device and wrap-up; The first pressure-adjustable roll assembly that described first bubble body formable layer device, the second air bladder formable layer device include the bubble roll assembly be arranged in frame, be arranged in parallel with it, and between bubble roll assembly and the first pressure-adjustable roll assembly above the first extruder die head, the first extruder main frame at the first extruder die head place is arranged on the side of frame; Described XPE foamed cotton layer shaped device is arranged between first bubble body formable layer device, the second air bladder formable layer device, it the second pressure-adjustable roll assembly comprising the plain roller assembly be arranged in frame, be arranged in parallel with it, and between plain roller assembly and the second pressure-adjustable roll assembly above the second extruder die head, the second extruder main frame at the second extruder die head place is also arranged on the side of frame.
Described bubble roll assembly comprises one and has the interior cylinder of hollow rotating shaft, the bubble roller overcoat being arranged on interior cylinder periphery, the steam line be connected with described hollow rotating shaft end and the driving mechanism driving hollow rotating shaft and interior drum rotating, and described hollow rotating shaft two ends are arranged in frame by bearing; Described bubble roller sleeve surface is provided with some recesses, and concave bottom offers the gas hole communicated with interior drums inside, and hollow rotating shaft inside also has the pore communicated with interior drums inside.
The first adjusting cylinders that described first pressure-adjustable roll assembly comprises the first adjustable pressure roller and is connected with the clutch shaft bearing seat at the rotating shaft two ends of the first adjustable pressure roller, described clutch shaft bearing seat is arranged in the first slide track seat.
Trimming device and rim charge gathering-device is also included in this production equipment; Described trimming device comprises rack-mounted slitter shaft, and the two ends of slitter shaft are provided with adjustable insert seat, and tool rest is provided with cutting knife, and cutting knife direction is arranged along material direction of transfer, and the below of cutting knife is provided with a transmission roller that can contact with cutting knife blade; Described rim charge gathering-device comprise be arranged on frame rear end following side, to be driven by motor and lower transfer roller that belt pulley drives and upper pressure roller.
Two groups of blowing assemblies are equipped with in described aluminum foil bottom layer discharging device, aluminium top foil discharging device.
The utility model production equipment connection and reasonable arrangement, simple to operate, production efficiency is high, product percent of pass is high, double-deck air bubble type thermal isolation film material can be produced, and the thermal isolation film of producing is applicable to building ceiling and the heat insulation use of building exterior wall heat preserving, especially be applicable to simple type board house ceiling to use, construction ceiling can be laid immediately on, its coefficient of heat insulation is high, and effect of heat insulation is good, can provide normal working environment to operator, and being aluminum foil material due to thermal isolation film two sides, thermal isolation film whole service life is long.
Accompanying drawing explanation
The structural representation of the double-deck air bubble type thermal isolation film that Fig. 1 produces for the utility model;
Fig. 2 is the general structure schematic diagram of the utility model production equipment;
Fig. 3 is the structural representation of bubble roll assembly in the utility model;
Fig. 4 is the structural representation of trimming device and rim charge gathering-device in the utility model.
Detailed description of the invention
Below in conjunction with concrete embodiment, the utility model is described.
As shown in Figure 1, what the utility model was produced is a kind of double-deck air bubble type thermal isolation film, this thermal isolation film comprises aluminum foil bottom layer 101, first bubble body layer 102, XPE foamed cotton layer 103, second air bladder layer 104, aluminium top foil 105 successively, wherein, aluminum foil bottom layer 101 and aluminium top foil 105 are composited by aluminium foil 10a and PE film 10b, and aluminium foil 10a is positioned at skin, PE film 10b is positioned at internal layer.Namely product successively by aluminium foil 10a, PE film 10b, first bubble body layer 102, XPE foamed cotton layer 103, second air bladder layer 104, PE film 10b, aluminium foil 10a totally seven layers be compounded to form, before making, aluminium foil 10a and PE film 10b is first compounded to form aluminum foil bottom layer 101 or aluminium top foil 105, then layer compound each with centre.The utility model air bubble type thermal isolation film has seven layers of composite bed, and wherein have two-layer air bladder layer, therefore the heat insulating effect of product is better.
As shown in Figure 2, above-mentioned double-deck air bubble type thermal isolation film makes processing by diagram production equipment, and this production equipment comprises aluminum foil bottom layer discharging device 2, first bubble body formable layer device 3, XPE foamed cotton layer shaped device 4, second air bladder formable layer device 5, aluminium top foil discharging device 6 and wrap-up 7; The structure composition of described first bubble body formable layer device 3, second air bladder formable layer device 5 is identical, the the first pressure-adjustable roll assembly 32 comprise the bubble roll assembly 31 be arranged in frame respectively, be arrangeding with it in parallel, and between bubble roll assembly 31 and the first pressure-adjustable roll assembly 32 above the first extruder die head 33, the first extruder main frame 34 at the first extruder die head 33 place is arranged on the side of frame, and the first extruder main frame 35 can move adjusting position vertically; Described XPE foamed cotton layer shaped device 4 is arranged between first bubble body formable layer device 3, second air bladder formable layer device 5, it the second pressure-adjustable roll assembly 42 comprising the plain roller assembly 41 be arranged in frame, be arranged in parallel with it, and between plain roller assembly 41 and the second pressure-adjustable roll assembly 42 above the second extruder die head 43, the second extruder main frame 44 at the second extruder die head 43 place is also arranged on the side of frame, and namely the second extruder main frame 44 also can move adjusting position vertically.The specification, position etc. of extruder die head can carry out changing or adjusting according to need of production.
Specifically, as shown in Figure 3, described bubble roll assembly 31 comprises a driving mechanism () having the interior cylinder 312 of hollow rotating shaft 311, the bubble roller overcoat 313 being arranged on interior cylinder 312 periphery, the steam line 314 be connected with described hollow rotating shaft 311 end and drive hollow rotating shaft and interior drum rotating in figure slightly, and described hollow rotating shaft 311 two ends are arranged in frame by bearing; Described bubble roller overcoat 313 surface is provided with some recesses 3131, and offers the gas hole 3132 communicated with interior cylinder 312 inside bottom recess 3131, and hollow rotating shaft 311 inside also has the pore communicated with interior cylinder 312 inside.Hollow rotating shaft 311 is rotated by the driving mechanism of motor and chain gear transmission composition, and cylinder 312 and bubble roller overcoat 313 rotate in driving, simultaneously, steam line 314 is to air feed in hollow rotating shaft 311 and interior cylinder 312, air-flow is blown in the recess 3131 of bubble roller overcoat 313 through gas hole 3132, when bubble moulding material extrudes by the die head of extruder the recess 3131 falling into bubble roller overcoat 313, bubble is formed by acting in recess of air-flow, along with the rotation of roller and the cooling forming of bubble moulding material, the hole formed because blowing can be automatically closed, thus form the bubble of complete closure, and then the air bladder layer coordinating formation one overall with the first adjustable pressure roller of the first pressure-adjustable roll assembly 32 by bubble roll assembly 31.
The first adjusting cylinders 322 that the clutch shaft bearing seat () that described first pressure-adjustable roll assembly 32 comprises the first adjustable pressure roller 321 and the rotating shaft two ends with the first adjustable pressure roller 321 is connected in figure slightly, described clutch shaft bearing seat is arranged in the first slide track seat () in figure slightly.Clutch shaft bearing seat along the driving lower slider of the first slide track seat at the first adjusting cylinders 322, thus can regulate the distance between the first adjustable pressure roller 321 and bubble roller overcoat 313 as required, produces the air bladder layer of different-thickness specification.In like manner, the structure of the second pressure-adjustable roll assembly 42 forms consistent with the structure of the first pressure-adjustable roll assembly 32.
Again shown in composition graphs 4, in this production equipment, also include trimming device 8 and rim charge gathering-device 9; Described trimming device 8 comprises rack-mounted slitter shaft 81, the two ends of slitter shaft 81 are provided with adjustable insert seat 82, tool rest 82 is provided with cutting knife 83, cutting knife direction is arranged along material direction of transfer, and the below of cutting knife 83 is provided with a transmission roller 84 that can contact with cutting knife 83 blade; Described rim charge gathering-device 9 comprise be arranged on frame rear end following side, to be driven by motor and lower transfer roller 91 that belt pulley () drives in figure slightly and upper pressure roller 92.Run backward under the rolling pulling force effect of the thermal isolation film of whole forming wrap-up 7 in the wings, along traffic direction, the cutting knife 83 at two ends is according to regulating distance, trimming is carried out to thermal isolation film, the edge strip at the place of cutting is collected in special scrap-collecting box or collecting vessel 93, to keep the clean and tidy of whole production scene by the tractive force traction between the lower transfer roller 91 of rim charge gathering-device 9 and upper pressure roller 92.
Its course of work is: aluminum foil bottom layer discharging device 2 blowing is by aluminium foil and the good aluminum foil bottom layer 101 of PE film compound, through several rollers on the first adjustable pressure roller 321 of the first pressure-adjustable roll assembly 32 of first bubble body formable layer device 3, through the first adjustable pressure roller 321 and the bubble roller overcoat 313 of bubble roll assembly 31 above the pressure roller of the first pressure-adjustable roll assembly 32, simultaneously, first extruder die head 33 of top extrudes the air bladder moulding material of high temperature melt state, to between bubble roller overcoat 313 and the first adjustable pressure roller 321, melting state the air bladder moulding material with certain fluidity fall into the recess 3131 of the circle of bubble roller sleeve surface, blown in circular concave by gas hole in bubble roller inside, thus bubble is formed in circular concave, and along with the rotation of bubble roll assembly 31 and the first pressure-adjustable roll assembly 32, the first bubble body layer 102 formed utilizes the temperature of air bladder itself and viscosity to press together with the PE face of aluminum foil bottom layer 101, form first bubble body layer 102 and also depart from bubble roller from below with the composite bed of aluminum foil bottom layer 101, continue to run forward through some delivery rolls again, first bubble body layer 102 is transported to the side of XPE foamed cotton layer shaped device 4 with the composite bed of aluminum foil bottom layer 101, walks around plain roller assembly 41 enter between plain roller assembly 41 and the second pressure-adjustable roll assembly 42 from upside,
Meanwhile, be positioned at the second air bladder shaped device 5 and the aluminium top foil pay-off 6 of XPE foamed cotton layer shaped device 4 opposite side, the same with the forming process of first bubble body layer 102, be delivered to the opposite side of XPE foamed cotton layer shaped device 4 after making shaping second air bladder layer 104 and aluminium top foil 105 compound, and walk around the second pressure-adjustable roll assembly 42 from upside and enter between the second pressure-adjustable roll assembly 42 and plain roller assembly 41;
Simultaneously, intermediate layer moulding material is extruded between the second extruder die head 43 phototropic face roll assembly 41 above second pressure-adjustable roll assembly 42 and plain roller assembly 41 and the second pressure-adjustable roll assembly 42, utilize the pressing between plain roller assembly 41 and the second pressure-adjustable roll assembly 42, between first bubble body layer 102 and the surface of the second air bladder layer 104, direct pressing forms one deck XPE foamed cotton layer 103, and by the first bubble body layer 102 of both sides, second air bladder layer 105 is combined with each other, depart from from below again, formed containing aluminum foil bottom layer 101, first bubble body layer 102, XPE foamed cotton layer 103, two bubble stratotype composites of the second air bladder layer 104 and aluminium top foil 105, last easing up through several transition transmission roller again rushes district, carries out rolling by wrap-up 7 to the air bubble type composite made.Or, before rolling, by trimming device, cutting edge, deburring operation are carried out to it, make more smooth or on demand the specification of rolling carry out rolling.
Two groups of blowing assemblies are equipped with in described aluminum foil bottom layer discharging device, aluminium top foil discharging device.Facilitate alternately operating, avoid wasting time during continuous material, enhance productivity.
The utility model is applicable to building ceiling and the heat insulation use of building exterior wall heat preserving, especially be applicable to simple type board house ceiling to use, construction ceiling can be laid immediately on, its coefficient of heat insulation is high, effect of heat insulation is good, can provide normal working environment to operator, and be aluminum foil material due to thermal isolation film two sides, thermal isolation film whole service life is long.The utility model also has the features such as production technology is simple, efficiency is high, cost is low, and can rolling collect, and volume is little, constructs simple and easy.In outside air temperature 30 DEG C, identical sunshine and other equal conditions situations, carry out contrast test, do not adopt builder's temporary shed build-in test of the present utility model, ceiling sheet material temperature reaches 68 degrees Celsius, and indoor temperature reaches more than 45 degrees Celsius, seems very sultry; And the builder's temporary shed build-in test of the utility model thermal isolation film laid by ceiling, ceiling sheet material temperature only has 40 degrees Celsius, and indoor temperature is more below 30 degrees Celsius, and therefore effect of heat insulation is very remarkable.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.
Claims (5)
1. a production equipment for double-deck air bubble type thermal isolation film, is characterized in that: it comprises aluminum foil bottom layer discharging device, first bubble body formable layer device, XPE foamed cotton layer shaped device, the second air bladder formable layer device, aluminium top foil discharging device and wrap-up; The first pressure-adjustable roll assembly that described first bubble body formable layer device, the second air bladder formable layer device include the bubble roll assembly be arranged in frame, be arranged in parallel with it, and between bubble roll assembly and the first pressure-adjustable roll assembly above the first extruder die head, the first extruder main frame at the first extruder die head place is arranged on the side of frame; Described XPE foamed cotton layer shaped device is arranged between first bubble body formable layer device, the second air bladder formable layer device, it the second pressure-adjustable roll assembly comprising the plain roller assembly be arranged in frame, be arranged in parallel with it, and between plain roller assembly and the second pressure-adjustable roll assembly above the second extruder die head, the second extruder main frame at the second extruder die head place is also arranged on the side of frame.
2. the production equipment of double-deck air bubble type thermal isolation film according to claim 1, it is characterized in that: described bubble roll assembly comprises one and has the interior cylinder of hollow rotating shaft, the bubble roller overcoat being arranged on interior cylinder periphery, the steam line be connected with described hollow rotating shaft end and the driving mechanism driving hollow rotating shaft and interior drum rotating, and described hollow rotating shaft two ends are arranged in frame by bearing; Described bubble roller sleeve surface is provided with some recesses, and concave bottom offers the gas hole communicated with interior drums inside, and hollow rotating shaft inside also has the pore communicated with interior drums inside.
3. the production equipment of double-deck air bubble type thermal isolation film according to claim 1, it is characterized in that: the first adjusting cylinders that described first pressure-adjustable roll assembly comprises the first adjustable pressure roller and is connected with the clutch shaft bearing seat at the rotating shaft two ends of the first adjustable pressure roller, described clutch shaft bearing seat is arranged in the first slide track seat, clutch shaft bearing seat can along the driving lower slider of the first slide track seat at the first adjusting cylinders, thus the distance between the first adjustable pressure roller and bubble roller can be regulated as required, produce the air bladder layer of different-thickness specification.
4. the production equipment of double-deck air bubble type thermal isolation film according to claim 1, is characterized in that: also include trimming device and rim charge gathering-device in this production equipment; Described trimming device comprises rack-mounted slitter shaft, and the two ends of slitter shaft are provided with adjustable insert seat, and tool rest is provided with cutting knife, and cutting knife direction is arranged along material direction of transfer, and the below of cutting knife is provided with a transmission roller that can contact with cutting knife blade; Described rim charge gathering-device comprise be arranged on frame rear end following side, to be driven by motor and lower transfer roller that belt pulley drives and upper pressure roller.
5. the production equipment of double-deck air bubble type thermal isolation film according to claim 1, is characterized in that: be equipped with two groups of blowing assemblies in described aluminum foil bottom layer discharging device, aluminium top foil discharging device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420725195.1U CN204367527U (en) | 2014-11-26 | 2014-11-26 | A kind of production equipment of double-deck air bubble type thermal isolation film |
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CN201420725195.1U CN204367527U (en) | 2014-11-26 | 2014-11-26 | A kind of production equipment of double-deck air bubble type thermal isolation film |
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CN204367527U true CN204367527U (en) | 2015-06-03 |
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CN201420725195.1U Withdrawn - After Issue CN204367527U (en) | 2014-11-26 | 2014-11-26 | A kind of production equipment of double-deck air bubble type thermal isolation film |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104401048A (en) * | 2014-11-26 | 2015-03-11 | 东莞市宝绿榕节能科技有限公司 | Double-layer bubble type heat insulation film and production device thereof |
CN105500884A (en) * | 2015-12-29 | 2016-04-20 | 罗瑞尔工业薄膜(昆山)有限公司 | Production process of thermal insulation preservative film |
-
2014
- 2014-11-26 CN CN201420725195.1U patent/CN204367527U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104401048A (en) * | 2014-11-26 | 2015-03-11 | 东莞市宝绿榕节能科技有限公司 | Double-layer bubble type heat insulation film and production device thereof |
CN104401048B (en) * | 2014-11-26 | 2016-08-17 | 东莞市宝绿榕节能科技有限公司 | A kind of double-deck air bubble type thermal isolation film and the equipment of production thereof |
CN105500884A (en) * | 2015-12-29 | 2016-04-20 | 罗瑞尔工业薄膜(昆山)有限公司 | Production process of thermal insulation preservative film |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20150603 Effective date of abandoning: 20160817 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |