CN204367434U - Carbon fiber gives dipping machine - Google Patents
Carbon fiber gives dipping machine Download PDFInfo
- Publication number
- CN204367434U CN204367434U CN201420841181.6U CN201420841181U CN204367434U CN 204367434 U CN204367434 U CN 204367434U CN 201420841181 U CN201420841181 U CN 201420841181U CN 204367434 U CN204367434 U CN 204367434U
- Authority
- CN
- China
- Prior art keywords
- resin glue
- roll
- carbon fiber
- roller
- rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Coating Apparatus (AREA)
Abstract
The utility model is that a kind of carbon fiber gives dipping machine, comprise body, body arranges transport tape, be characterized in, body be provided be opposite to above transport tape with several of upper and lower surface be right conveyor belts support roller and several be right upper stack, lower calendering hot-rolling, be provided with stack pressure regulator, cooling blower, every type paper let off roll, reclaim winding up roller, plastic diaphragms let off roll and finished product wind-up roll every type paper, Circulation and Hot Oil Spray loop, body is provided with on-line monitoring device.Have rational in infrastructure, low cost of manufacture, steadily, motion is reliable to give transmission in dipped journey, resin glue amount, calendering force and temperature-controllable, automaticity is high, and operating efficiency is high, saving raw material, and resin glue utilization rate can improve 5-7%, temperature ± 1 DEG C, the uniformity ± 1%, unreels, winding tension is constant, the advantages such as quality of finished product good.
Description
Technical field
The utility model relates to carbon fibre producing facility, is that a kind of carbon fiber gives dipping machine, uses carbon fiber to give dipping machine and carbon fiber and resin-dipping can be made the carbon fiber product with resin molding.
Background technology
Carbon fiber be content higher than 90% fibrous material, excellent in mechanical performance, its proportion is less than 1/4th of steel, tensile strength is but 7-9 times of steel, high temperature resistant, corrosion-resistant, insulated heat performance is good, all have broad application prospects in various fields such as military project, space flight, architectural engineering, communications and transportation, wind power equipment, sports equipments.Carbon fiber belongs to fragile material, and except being used alone as encapsulant and high-temperature heat-resistance material, the overwhelming majority will combine with stock well could play the mechanical property of its excellence as reinforced composite.Current more than 50% carbon fiber is by giving with resin the carbon fiber product that infuse becomes to have resin molding.
Existing carbon fiber gives dipping machine unreasonable structure, and resin glue controls inaccuracy, and stack arrangement is unreasonable, temperature control weak effect, is giving in dipped journey, hot calender non-uniform temperature, and resin glue uneven thickness hung by carbon fiber, causes end product quality poor.
Summary of the invention
The purpose of this utility model is, substantial improvements and innovation are carried out to prior art, there is provided a kind of rational in infrastructure, give transmission in dipped journey steady, motion is reliable, resin glue amount, calendering force and temperature-controllable, and automaticity is high, operating efficiency is high, saving raw material, and the carbon fiber of quality of finished product good gives dipping machine.
The purpose of this utility model is realized by following technical scheme: a kind of carbon fiber gives dipping machine, it comprises body, body arranges transport tape, it is characterized in that, transport tape is on the lower calendering hot-rolling of the transport tape drive roll that arranges on the right side of body of loop-like solderless wrapped connection and the leftmost side, be provided with successively to be from right to left opposite to above transport tape at body and bring, several of lower surface be right conveyor belts support roller and several be right upper stack, lower calendering hot-rolling, stack pressure regulator is being provided with in on the upper stack arranged and lower calendering hot-rolling, on body, the right side being positioned at stack pressure regulator is provided with cooling blower, what the body above conveyor belts support roller is provided with fluid motor-driven reclaims winding up roller every type paper, the finished product wind-up roll of plastic diaphragms let off roll and fluid motor-driven, the roll shaft of transport tape drive roll is connected with the axle of the drive motors of band decelerator, on the left of body, a high position is equipped with resin glue case, the gum outlet of resin glue case is put resin glue ball valve by several being connected and is controlled, on body, it is that the resin glue amount of Clearance Flow regulates a roller that the below of resin glue case gum outlet is provided with a pair resin glue, resin glue amount regulates two rollers, frame is provided with resin glue amount and regulates the hot-pressing roller of a roller by contacting every type paper, on body, be positioned at resin glue amount to regulate on the right side of two rollers and be provided with every type paper let off roll, the carbon fiber let off roll support be connected on the left of support is equipped with carbon fiber let off roll, bottom in fuel tank is provided with heater, fuel tank inserts thermocouple, the oil-out of fuel tank is connected with oil pump, oil pump is connected with deep fat distribution drum, deep fat distribution drum is communicated with by the outer separator oil-in of in-line with heated resin glue case, the oil-feed chamber of deep fat distribution drum and lower calendering hot-rolling, the outer separator oil return opening of heated resin glue case is communicated with tank drainback mouth by oil return pipe with the oil return opening of lower calendering hot-rolling, body is provided with on-line monitoring device.
Agitator is equipped with on the top of resin glue case.
Carbon fiber of the present utility model gives dipping machine can realize heating-up temperature closed-loop control, both pressure force control the unwinding tension of carbon cloth in calender line, pressure roller spacer, pressure, carbon cloth to the temperature distribution history of the resin flows performance of molten, the effect of wetting property the most at last resin glue dipping be compounded on carbon cloth and make carbon cloth reach best mechanical property.Have rational in infrastructure, low cost of manufacture, steadily, motion is reliable to give transmission in dipped journey, resin glue amount, calendering force and temperature-controllable, automaticity is high, and operating efficiency is high, saving raw material, and resin glue utilization rate can improve 5-7%, temperature ± 1 DEG C, the uniformity ± 1%, unreels, winding tension is constant, the advantages such as quality of finished product good.
Accompanying drawing explanation
Fig. 1 is the structure schematic front view that carbon fiber gives dipping machine;
Fig. 2 is the schematic top plan view of Fig. 1;
Fig. 3 is that schematic diagram is looked on a left side of Fig. 1;
Fig. 4 is the transmission principle schematic diagram that carbon fiber gives dipping machine.
In figure: 1 body, the finished product wind-up roll of 2 fluid motor-driven, the drive motors of 3 band decelerators, 4 plastic diaphragms let off roll, 5 fluid motor-driven every type paper reclaim winding up roller, 6 conveyor belts support rollers, 7 every type paper let off roll, stack on 8, 9 times calendering hot-rollings, 10 stack pressure regulators, 11 stack supports, 12 resin glue casees, 13 resin glue amounts regulate a roller, 14 hot-pressing rollers, 15 resin glue amounts regulate two rollers, 16 every type letterweight roller, 17 fuel tanks, 18 oil pumps, 19 oil pump bases, 20 deep fat distribution drum, 21 carbon fiber let off roll, 22 carbon fiber let off roll supports, 23 enter deep fat pipe, 24 protective covers, 25 safety guards, 26 transmission protective covers, 27 oil-feed protective covers, 28 oil return pipes, 29 outer separators, 30 put resin glue ball valve, 31 heaters, 32 thermocouples, 34 bands subtract the drive motors bearing of device, 35 transport tape drive rolls, 36 adapter sleeves, 37 transport tapes, 38 agitators, 39 cooling blowers, 40 on-line monitoring devices.
Detailed description of the invention
Drawings and Examples are utilized to be further described the utility model below.
With reference to Fig. 1-Fig. 3, carbon fiber of the present utility model gives dipping machine, comprise body 1, body 1 arranges transport tape 37, on the lower calendering hot-rolling 9 of the transport tape drive roll 35 that transport tape 37 is arranged on the right side of body 1 in loop-like solderless wrapped connection and the leftmost side, be provided with successively to be from right to left opposite to above transport tape 37 at body 1 and bring, several of lower surface be right conveyor belts support roller 6 and several be right upper stack 8, lower calendering hot-rolling 9, stack pressure regulator 10 is being provided with in on the upper stack 8 arranged and lower calendering hot-rolling 9, stack pressure regulator 10 passes through stack support 11 to upper stack 8, lower calendering hot-rolling 9 chucking powers, realize the adjustment of calendering force, on body 1, the right side being positioned at stack pressure regulator 10 is provided with cooling blower 39, what the body 1 above conveyor belts support roller 6 is provided with fluid motor-driven reclaims winding up roller 5 every type paper, the finished product wind-up roll 2 of plastic diaphragms let off roll 4 and fluid motor-driven, the roll shaft of transport tape drive roll 35 is connected by adapter sleeve 36 with the axle of the drive motors 3 of band decelerator, on the left of body 1, a high position is equipped with resin glue case 12, the gum outlet of resin glue case 12 is put resin glue ball valve 30 by several being connected and is controlled, on body 1, it is that the resin glue amount of Clearance Flow regulates a roller 13 that the below of resin glue case 12 gum outlet is provided with a pair resin glue, resin glue amount regulates two rollers 15, frame 1 is provided with resin glue amount regulates a roller 13 to support pressure roller 16 by the hot-pressing roller 14 that contacts every type paper with every type paper, on body 1, be positioned at resin glue amount to regulate on the right side of two rollers 15 and be provided with every type paper let off roll 7, the carbon fiber let off roll support 22 be connected on the left of support 1 is equipped with carbon fiber let off roll 21, bottom in fuel tank 17 is provided with heater 31, fuel tank 17 inserts thermocouple 32, the oil-out of fuel tank 17 is connected with oil pump 18, oil pump 18 is fixed on oil pump base 19, oil pump 18 is connected with deep fat distribution drum 20, deep fat distribution drum 20 is communicated with outer separator 29 oil-in of heated resin glue case 12 by in-line 23, the oil-feed chamber of deep fat distribution drum 20 and lower calendering hot-rolling 9, outer separator 29 oil return opening of heated resin glue case 12 is communicated with fuel tank 17 oil return opening by oil return pipe 28 with the oil return opening of lower calendering hot-rolling 9, body 1 is provided with on-line monitoring device 40.Agitator 38 is equipped with on the top of resin glue case 12.For ensureing safety, upper stack 8 and lower calendering hot-rolling 9 are contained in 24 protective covers, one end of conveyor belts support roller 6 is contained in safety guard 25, and the other end of conveyor belts support roller 6 and transport tape drive roll 35 are contained in transmission protective cover 26, and the oil inlet end of lower calendering hot-rolling 9 is contained in oil-feed protective cover 27.
With reference to Fig. 4, carbon fiber of the present utility model give dipping machine work time, at resin glue case 12, resin glue is housed, be equipped with every type paper let off roll 7 rolling every type paper, the carbon cloth of rolling is housed at carbon fiber let off roll 21, plastic diaphragms let off roll 4 is equipped with the plastic diaphragms of rolling.Passing through every type letterweight roller 16 every type paper every type paper let off roll 7, resin glue amount regulates a roller 13, resin glue amount regulates two rollers 15 and hot-pressing roller 14 to put on the carbon cloth of carbon fiber let off roll 21, and transport tape drive roll 35 drive conveyer belt 37 together through on stack 8, move from left to right between lower calendering hot-rolling 9, the carbon fiber of carbon fiber let off roll 21 is arranged under type paper by being with the drive motors 3 of decelerator as driving force, band subtracts the drive motors 3 of device for 1.5KW drive cycloidal planetary gear speed reducer, frequency control can be realized, transport tape drive roll 35 drives conveyer belt 37 to make conveyor belts support roller 6, upper stack 8, lower calendering hot-rolling 9, carbon fiber let off roll 21, resin glue amount regulates a roller 13, resin glue amount regulates two rollers 14, hot-pressing roller 15 and all rotating every type letterweight roller 16, be contained in the resin glue of resin glue case 12 under the control of putting resin glue ball valve 30, regulate a roller 13 through resin glue amount, resin glue amount regulates between two rollers 14, resin glue Jun Yun Roll is made to be pressed onto every type paper on the surface, when hanging the contacting with carbon cloth every type paper of resin glue, upper stack 8, with lower calendering hot-rolling 9 to Roll prolong pressure and heat effect under, resin glue between the two forms conforming layer, the resin glue conforming layer formed forms resin glue rete in carbon cloth surface recombination after being cooled by cooling blower 39 again.Fluid motor-driven every type paper reclaim winding up roller 3 driving under, be separated with the resin glue rete of carbon cloth surface recombination every the rolling of type paper, reclaim on winding up roller 3 around every type paper, plastic diaphragms is put on the resin glue rete of carbon cloth surface recombination by carbon cloth plastic diaphragms let off roll 4, to prevent resin glue rete inter-adhesive, by the finished product wind-up roll 2 of fluid motor-driven, the carbon fiber finished product giving the composite resin membrane of leaching is wound up on finished product wind-up roll 2.Carbon fiber of the present utility model gives dipping machine and adopts machine, and the adjustable clearance being regulated a roller 13 and resin glue amount to regulate to arrange between two rollers 15 by resin glue amount is to realize the adjustment of resin glue amount, bottom in fuel tank 17 is provided with heater 31, fuel tank 17 inserts thermocouple 32, the oil-out of fuel tank 17 is connected with oil pump 18, oil pump 18 is fixed on oil pump base 19, oil pump 18 is connected with deep fat distribution drum 20, deep fat distribution drum 20 is communicated with outer separator 29 oil-in of heated resin glue case 12 by in-line 23, the oil-feed chamber of deep fat distribution drum 20 and lower calendering hot-rolling 9, outer separator 29 oil return opening of heated resin glue case 12 and the oil return opening of lower calendering hot-rolling 9 to be communicated with fuel tank 17 oil return opening by oil return pipe 28 and to form Automatic-heating, temperature-controllable oil supply system, automatic control carbon fiber of the present utility model being given to dipping machine is realized by commercially available on-line monitoring device 40.
Carbon fiber of the present utility model gives dipping machine, the affecting laws of the technological parameter such as spacing, temperature, viscosity, the speed of service, tension force to the grammes per square metre of the resin glued membrane both uniformity, the resin glued membrane coating processes of realization the best of glue spreader in gluing process.
Carbon fiber of the present utility model gives the temperature scaling factor of dipping machine heating system, both pressure force control the unwinding tension of carbon cloth in calender line, pressure roller spacer, pressure, carbon cloth to the temperature distribution history of the resin flows performance of molten, the effect of wetting property the most at last resin glue dipping be compounded on carbon cloth and make carbon cloth reach best mechanical property.
The feature had is: structure is simple, low cost of manufacture, and precision is high, and resin glue utilization rate can improve 5-7%, temperature ± 1 DEG C, the uniformity ± 1%, unreels, winding tension is constant.
Claims (2)
1. a carbon fiber gives dipping machine, it comprises body, body arranges transport tape, it is characterized in that, transport tape is on the lower calendering hot-rolling of the transport tape drive roll that arranges on the right side of body of loop-like solderless wrapped connection and the leftmost side, be provided with successively to be from right to left opposite to above transport tape at body and bring, several of lower surface be right conveyor belts support roller and several be right upper stack, lower calendering hot-rolling, stack pressure regulator is being provided with in on the upper stack arranged and lower calendering hot-rolling, on body, the right side being positioned at stack pressure regulator is provided with cooling blower, what the body above conveyor belts support roller is provided with fluid motor-driven reclaims winding up roller every type paper, the finished product wind-up roll of plastic diaphragms let off roll and fluid motor-driven, the roll shaft of transport tape drive roll is connected with the axle of the drive motors of band decelerator, on the left of body, a high position is equipped with resin glue case, the gum outlet of resin glue case is put resin glue ball valve by several being connected and is controlled, on body, it is that the resin glue amount of Clearance Flow regulates a roller that the below of resin glue case gum outlet is provided with a pair resin glue, resin glue amount regulates two rollers, frame is provided with resin glue amount and regulates the hot-pressing roller of a roller by contacting every type paper, on body, be positioned at resin glue amount to regulate on the right side of two rollers and be provided with every type paper let off roll, the carbon fiber let off roll support be connected on the left of support is equipped with carbon fiber let off roll, bottom in fuel tank is provided with heater, fuel tank inserts thermocouple, the oil-out of fuel tank is connected with oil pump, oil pump is connected with deep fat distribution drum, deep fat distribution drum is communicated with by the outer separator oil-in of in-line with heated resin glue case, the oil-feed chamber of deep fat distribution drum and lower calendering hot-rolling, the outer separator oil return opening of heated resin glue case is communicated with tank drainback mouth by oil return pipe with the oil return opening of lower calendering hot-rolling, body is provided with on-line monitoring device.
2. carbon fiber according to claim 1 gives dipping machine, it is characterized in that, is equipped with agitator on the top of described resin glue case.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420841181.6U CN204367434U (en) | 2014-12-26 | 2014-12-26 | Carbon fiber gives dipping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420841181.6U CN204367434U (en) | 2014-12-26 | 2014-12-26 | Carbon fiber gives dipping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204367434U true CN204367434U (en) | 2015-06-03 |
Family
ID=53323680
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420841181.6U Active CN204367434U (en) | 2014-12-26 | 2014-12-26 | Carbon fiber gives dipping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204367434U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106738448A (en) * | 2016-12-20 | 2017-05-31 | 中国科学院宁波材料技术与工程研究所 | A kind of pre-preg reinforcing fiber molding cycles device |
| CN113882089A (en) * | 2021-10-27 | 2022-01-04 | 浙江毅聚新材料有限公司 | Process for preparing prepreg by continuous method |
-
2014
- 2014-12-26 CN CN201420841181.6U patent/CN204367434U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106738448A (en) * | 2016-12-20 | 2017-05-31 | 中国科学院宁波材料技术与工程研究所 | A kind of pre-preg reinforcing fiber molding cycles device |
| CN113882089A (en) * | 2021-10-27 | 2022-01-04 | 浙江毅聚新材料有限公司 | Process for preparing prepreg by continuous method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109605781A (en) | Surface is covered with the moulding process and molding equipment of the carbon fiber pultrusion plate of release cloth | |
| CN204367434U (en) | Carbon fiber gives dipping machine | |
| CN203917035U (en) | The continuous coating machine of a kind of alum battery diaphragm one side | |
| CN107877836A (en) | A kind of carbon fiber winding machine technological parameter regulating system and tension adjustment | |
| CN202826146U (en) | Gum dipping device for continuously infiltrating sizing agent on surfaces of multiple fibers | |
| CN112337718B (en) | Precision coating machine for rubber coated fabric | |
| CN110712383A (en) | Device and method for preparing carbon fiber thermoplastic impregnated tape by water-based powder impregnation | |
| CN204210129U (en) | PUR paper tinsel film hot-rolling equipment complex | |
| CN106914386B (en) | Artificial leather manufacturing equipment and its method | |
| KR20130046430A (en) | Dry-process artifical leather manufacturing machine | |
| CN204801190U (en) | Aluminium honeycomb core and aluminum plate heat bonding system | |
| CN204869702U (en) | A impregnating apparatus for producing one -way preimpregnation area of high temperature resistant thermoplasticity combined material | |
| CN204249507U (en) | A kind of PVC film make-up machine | |
| CN203977026U (en) | The fine device of a kind of carbon fiber vibration exhibition | |
| CN204282016U (en) | A kind of loom additional mechanism providing additional operation for resin-coating | |
| CN101831813A (en) | Processing equipment of longitude and latitude overlapping non-weaving composite material | |
| CN103991151A (en) | Heating speed-adjustable and temperature-controllable die device and control method thereof | |
| CN207058976U (en) | A kind of production of prepreg is with changing paper equipment | |
| CN202180560U (en) | Casting machine | |
| CN104441701A (en) | Resin coating and curing device for production of glass fiber board | |
| CN205398936U (en) | Rubber coating device of fabrics | |
| CN204184980U (en) | Kapton produces the film feeding device with imidization stove | |
| CN103612463A (en) | Combining device and method of composite PTFE (polytetrafluoroethylene) plate | |
| CN206015169U (en) | For adjusting the carbonizing apparatus of carbon fiber starching solid content | |
| CN206383332U (en) | A kind of prepreg equipment complex |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |