CN204365863U - A kind of electric-controlled type riveting device - Google Patents

A kind of electric-controlled type riveting device Download PDF

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Publication number
CN204365863U
CN204365863U CN201420728245.1U CN201420728245U CN204365863U CN 204365863 U CN204365863 U CN 204365863U CN 201420728245 U CN201420728245 U CN 201420728245U CN 204365863 U CN204365863 U CN 204365863U
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punch
cylinder
riveting
control circuit
pneumatic valve
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Expired - Lifetime
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CN201420728245.1U
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Chinese (zh)
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陈荣
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Xiangxin Technology Co Ltd
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Xiangxin Technology Co Ltd
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Abstract

一种电控式铆合装置,包括机架、气缸、调压器、气动阀、控制电路装置、控制开关以及安装于机架内的加工机构;所述机架由底板、顶板以及支撑连接顶板与底板的若干个立柱组成;所述顶板的上方固定有气缸,该气缸的输出主轴穿过顶板垂直向下伸出连接加工机构,所述底板的一侧设有控制电路装置以及受控制电路控制的调压器,另一侧安装有控制开关,该控制开关与外接电源、调压器连接,所述立柱上安装有气动阀,该气动阀与调压器、气缸连接;所述加工机构包括基板、活动块、基座、弹簧、铆合冲头和限位冲针。由于采用上述的结构设计,即通过电器控制铆合动作,不仅工作效率高,而且不良产品得到有效控制,产品品质大幅提升。

An electronically controlled riveting device, including a frame, a cylinder, a pressure regulator, a pneumatic valve, a control circuit device, a control switch, and a processing mechanism installed in the frame; It is composed of several columns on the bottom plate; a cylinder is fixed above the top plate, and the output spindle of the cylinder passes through the top plate and protrudes vertically downwards to connect with the processing mechanism. One side of the bottom plate is provided with a control circuit device and is controlled by the control circuit. The pressure regulator, the other side is equipped with a control switch, the control switch is connected with the external power supply and the voltage regulator, and the pneumatic valve is installed on the column, and the pneumatic valve is connected with the pressure regulator and the cylinder; the processing mechanism includes Base plate, movable block, base, spring, riveting punch and limit punch. Due to the above-mentioned structural design, that is, the riveting action is controlled by electrical appliances, not only the work efficiency is high, but also defective products are effectively controlled, and the product quality is greatly improved.

Description

一种电控式铆合装置An electronically controlled riveting device

技术领域 technical field

本实用新型涉及一种零配件铆合装置,具体的说是一种用电器控制铆合动作的装置。 The utility model relates to a riveting device for spare parts, in particular to a device for controlling the riveting action with electric appliances.

背景技术 Background technique

很多零件产品在生产完成后需要与其它零件产品铆合,这就需要使用到铆合,现在的铆合多使用人工单个操作,在实际生产过程中,因人工操作及气压存在较大的不稳定性,故而极易出现虚铆、铆而不留、铆合紧闭处承受压力不够等情况。 Many parts products need to be riveted with other parts products after the production is completed, which requires the use of riveting. The current riveting mostly uses a single manual operation. In the actual production process, there is a large instability due to manual operation and air pressure. Therefore, it is very easy to have false riveting, riveting without leaving, and insufficient pressure on the riveted closed part.

因此,现有技术有待于提高和改善。 Therefore, the prior art needs to be improved and improved.

实用新型内容 Utility model content

针对上述现有技术中存在的技术问题,本实用新型的目的在于提供一种效率高、生产产品品质高的电控式铆合装置。 In view of the above-mentioned technical problems in the prior art, the purpose of this utility model is to provide an electronically controlled riveting device with high efficiency and high product quality.

为实现上述目的,本实用新型所采用的技术方案是: In order to achieve the above object, the technical solution adopted in the utility model is:

一种电控式铆合装置,包括机架、气缸、调压器、气动阀、控制电路装置、控制开关以及安装于机架内的加工机构;所述机架由底板、顶板以及支撑连接顶板与底板的若干个立柱组成;所述顶板的上方固定有气缸,该气缸的输出主轴穿过顶板垂直向下伸出连接加工机构,所述底板的一侧设有控制电路装置以及受控制电路控制的调压器,另一侧安装有控制开关,该控制开关与外接电源、调压器连接,所述立柱上安装有气动阀,该气动阀与调压器、气缸连接;所述加工机构包括基板、活动块、基座、弹簧、铆合冲头和限位冲针,所述基板上端面固接气缸输出主轴,其下端面通过一弹簧连接一活动块,该活动块套置于限位冲针和铆合冲头上,并可沿限位冲针和铆合冲头上下运动,所述限位冲针设置于基板与基座之间,该基座固设于底板上;所述铆合冲头的一端固设于基板下端面上,另一端对应于设于底板上的下模冲头;所述底板上还设有定位治具。 An electronically controlled riveting device, including a frame, a cylinder, a pressure regulator, a pneumatic valve, a control circuit device, a control switch, and a processing mechanism installed in the frame; It is composed of several columns on the bottom plate; a cylinder is fixed above the top plate, and the output spindle of the cylinder passes through the top plate and protrudes vertically downwards to connect with the processing mechanism. One side of the bottom plate is provided with a control circuit device and is controlled by the control circuit. The pressure regulator, the other side is equipped with a control switch, the control switch is connected with the external power supply and the pressure regulator, and the pneumatic valve is installed on the column, and the pneumatic valve is connected with the pressure regulator and the cylinder; the processing mechanism includes Base plate, movable block, base, spring, riveting punch and limit punch, the upper end surface of the base plate is fixedly connected to the output spindle of the cylinder, and the lower end surface is connected to a movable block through a spring, and the movable block is placed in the limit On the punching needle and the riveting punch, and can move up and down along the limiting punching needle and the riveting punch, the limiting punching needle is arranged between the base plate and the base, and the base is fixed on the bottom plate; One end of the riveting punch is fixed on the lower surface of the base plate, and the other end corresponds to the lower die punch on the base plate; the base plate is also provided with a positioning fixture.

与现有技术相比,本实用新型的有益效果是:由于采用上述的结构设计,即通过电器控制铆合动作,不仅工作效率高,而且不良产品得到有效控制,产品品质大幅提升。 Compared with the prior art, the beneficial effect of the utility model is: due to the adoption of the above-mentioned structural design, that is, the riveting action is controlled by electrical appliances, not only the work efficiency is high, but also the defective products are effectively controlled, and the product quality is greatly improved.

附图说明 Description of drawings

附图1为本实用新型的结构示意图。 Accompanying drawing 1 is the structural representation of the utility model.

图中各标号分别是:(1)气缸,(2)调压器,(3)气动阀,(4)控制电路装置,(5)控制开关,(6)底板,(7)顶板,(8)立柱,(10)基板,(11)活动块,(12)基座,(13)弹簧,(14)铆合冲头,(15)限位冲针,(16)下模冲头,(17)定位治具,(9)待铆合的零件和产品。 The labels in the figure are: (1) cylinder, (2) pressure regulator, (3) pneumatic valve, (4) control circuit device, (5) control switch, (6) bottom plate, (7) top plate, (8) ) column, (10) base plate, (11) movable block, (12) base, (13) spring, (14) riveting punch, (15) limit punch, (16) lower die punch, ( 17) Positioning jig, (9) Parts and products to be riveted.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步的详细描述,但并非是对本实用新型的限定。 The utility model will be described in further detail below in conjunction with the accompanying drawings, but it is not intended to limit the utility model.

请参见图1,本实用新型一种电控式铆合装置,包括机架、气缸1、调压器2、气动阀3、控制电路装置4、控制开关5以及安装于机架内的加工机构;所述机架由底板6、顶板7以及支撑连接顶板与底板的四个立柱8组成;所述顶板的上方固定有气缸1,该气缸的输出主轴穿过顶板垂直向下伸出连接加工机构,所述底板6的一侧设有控制电路装置4以及受控制电路装置控制的调压器2,另一侧安装有控制开关5,该控制开关5与外接电源、调压器2连接,所述立柱8上安装有气动阀3,该气动阀3与调压器2、气缸1连接;所述加工机构包括基板10、活动块11、基座12、弹簧13、铆合冲头14和限位冲针15,所述基板10上端面固接气缸输出主轴,其下端面通过一弹簧13连接一活动块11,该活动块11套置于限位冲针14和铆合冲头15上,并可沿限位冲针14和铆合冲头15上下运动,所述限位冲针14设置于基板10与基座12之间,该基座12固设于底板6上;所述铆合冲头14的一端固设于基板10下端面上,另一端对应于设于底板6上的下模冲头16;所述底板6上还设有定位治具17。 Please refer to Fig. 1, an electronically controlled riveting device of the present invention, including a frame, a cylinder 1, a pressure regulator 2, a pneumatic valve 3, a control circuit device 4, a control switch 5 and a processing mechanism installed in the frame The frame is composed of a base plate 6, a top plate 7 and four columns 8 supporting and connecting the top plate and the base plate; a cylinder 1 is fixed above the top plate, and the output spindle of the cylinder passes through the top plate and extends vertically downwards to connect the processing mechanism One side of the base plate 6 is provided with a control circuit device 4 and a voltage regulator 2 controlled by the control circuit device, and the other side is equipped with a control switch 5, which is connected to an external power supply and the voltage regulator 2, so A pneumatic valve 3 is installed on the column 8, and the pneumatic valve 3 is connected with the pressure regulator 2 and the cylinder 1; Position punching needle 15, the upper end surface of the base plate 10 is fixedly connected to the output spindle of the cylinder, and the lower end surface thereof is connected to a movable block 11 through a spring 13, and the movable block 11 is set on the limiting punching needle 14 and the riveting punch 15, And can move up and down along the limit punch 14 and the riveting punch 15, the limit punch 14 is arranged between the base plate 10 and the base 12, and the base 12 is fixed on the bottom plate 6; the riveting One end of the punch 14 is fixed on the lower surface of the base plate 10 , and the other end corresponds to the lower die punch 16 provided on the base plate 6 ; the base plate 6 is also provided with a positioning jig 17 .

本实用新型工作时,将待铆合的零件和产品9放置于定位治具17内,待铆合的部位放置于下模冲头16上;打开控制开关5,气缸1运动带动基板10下行,同时带动活动块11下压,铆合冲头14与下模冲头16对待铆合处进行铆合作业,其中铆合时间长短由控制电路装置4控制,铆合强度由调压器2控制。 When the utility model works, the parts to be riveted and the product 9 are placed in the positioning jig 17, and the part to be riveted is placed on the lower die punch 16; the control switch 5 is turned on, and the movement of the cylinder 1 drives the base plate 10 to go down. At the same time, the movable block 11 is driven to press down, and the riveting punch 14 and the lower die punch 16 are riveted at the place to be riveted, wherein the riveting time is controlled by the control circuit device 4, and the riveting strength is controlled by the voltage regulator 2.

综上所述,本实用新型通过上述的结构设计,解决现有技术中存在的不足之处,具有效率高,生产产品品质高等特点。 To sum up, the utility model solves the deficiencies in the prior art through the above-mentioned structural design, and has the characteristics of high efficiency and high quality of produced products.

Claims (1)

1.一种电控式铆合装置,包括机架、气缸、调压器、气动阀、控制电路装置、控制开关以及安装于机架内的加工机构;其特征在于,所述机架由底板、顶板以及支撑连接顶板与底板的若干个立柱组成;所述顶板的上方固定有气缸,该气缸的输出主轴穿过顶板垂直向下伸出连接加工机构,所述底板的一侧设有控制电路装置以及受控制电路控制的调压器,另一侧安装有控制开关,该控制开关与外接电源、调压器连接,所述立柱上安装有气动阀,该气动阀与调压器、气缸连接;所述加工机构包括基板、活动块、基座、弹簧、铆合冲头和限位冲针,所述基板上端面固接气缸输出主轴,其下端面通过一弹簧连接一活动块,该活动块套置于限位冲针和铆合冲头上,并可沿限位冲针和铆合冲头上下运动,所述限位冲针设置于基板与基座之间,该基座固设于底板上;所述铆合冲头的一端固设于基板下端面上,另一端对应于设于底板上的下模冲头;所述底板上还设有定位治具。 1. An electronically controlled riveting device, comprising a frame, a cylinder, a pressure regulator, a pneumatic valve, a control circuit device, a control switch and a processing mechanism installed in the frame; it is characterized in that the frame consists of a base plate , a top plate, and a number of columns supporting the connection between the top plate and the bottom plate; a cylinder is fixed above the top plate, and the output spindle of the cylinder passes through the top plate and extends downward vertically to connect with the processing mechanism; one side of the bottom plate is provided with a control circuit device and the voltage regulator controlled by the control circuit, and a control switch is installed on the other side, the control switch is connected with the external power supply and the voltage regulator, and the pneumatic valve is installed on the column, and the pneumatic valve is connected with the voltage regulator and the cylinder The processing mechanism includes a base plate, a movable block, a base, a spring, a riveting punch and a limit punch, the upper end surface of the base plate is fixedly connected to the output spindle of the cylinder, and the lower end surface is connected to a movable block through a spring. The block sleeve is placed on the limiting punch and the riveting punch, and can move up and down along the limiting punch and the riveting punch. The limiting punch is arranged between the base plate and the base, and the base is fixed on the bottom plate; one end of the riveting punch is fixed on the lower end surface of the base plate, and the other end corresponds to the lower die punch on the bottom plate; a positioning jig is also provided on the bottom plate.
CN201420728245.1U 2014-11-28 2014-11-28 A kind of electric-controlled type riveting device Expired - Lifetime CN204365863U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420728245.1U CN204365863U (en) 2014-11-28 2014-11-28 A kind of electric-controlled type riveting device

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Application Number Priority Date Filing Date Title
CN201420728245.1U CN204365863U (en) 2014-11-28 2014-11-28 A kind of electric-controlled type riveting device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107745047A (en) * 2017-10-09 2018-03-02 福泰科塑料技术(无锡)有限公司 A kind of gearbox partition board dedicated iron ring extruder
CN109093010A (en) * 2018-07-14 2018-12-28 安徽枫雅轩科技信息服务有限公司 A kind of square nut presses Pneumatic fixture fastly

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107745047A (en) * 2017-10-09 2018-03-02 福泰科塑料技术(无锡)有限公司 A kind of gearbox partition board dedicated iron ring extruder
CN109093010A (en) * 2018-07-14 2018-12-28 安徽枫雅轩科技信息服务有限公司 A kind of square nut presses Pneumatic fixture fastly

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Granted publication date: 20150603