CN204365536U - A kind of full-automatic many concentration spraying system - Google Patents
A kind of full-automatic many concentration spraying system Download PDFInfo
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- CN204365536U CN204365536U CN201420762391.6U CN201420762391U CN204365536U CN 204365536 U CN204365536 U CN 204365536U CN 201420762391 U CN201420762391 U CN 201420762391U CN 204365536 U CN204365536 U CN 204365536U
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- release agent
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Abstract
A kind of full-automatic many concentration spraying system, the fog-spray nozzle comprising control system, robot and be installed in robot, the release agent transfer block that described fog-spray nozzle comprises spraying casing and is built in spraying casing and the gas transfer block be placed in spraying casing right panel; Described control system comprises fixed head, and be installed on Controlling solenoid valve group and the signal processor of described two kinds of nozzles on fixed head, the Controlling solenoid valve group of described two kinds of nozzles connects corresponding nozzle and blowing nozzle respectively by gas pipeline through air pipe interface.The utility model has the advantages that: simple and compact for structure, easily manufactured; Automatically, operate safer, the production cycle is shorter, substantially increases production efficiency; Failure rate is low, easy to maintenance, reduce production cost; Fog-spray nozzle 360 degree rotation, spraying is without dead angle; Atomizing effect is good, constant product quality.
Description
Technical field
The utility model relates to aluminium alloy compression casting production technology, especially a kind of full-automatic many concentration spraying system.
Background technology
In Die Casting, for improving die life, need mould spraying release agent, to accelerate the cooling of mould and to make the smooth demoulding of die casting.
At present, on the sprayer nozzle of conventional spraying release agent, all nozzles control by a bidirectional electromagnetic valve, and expulsion pressure is little, and atomizing effect is poor; And for some mould ad-hoc location, then need manual secondary to spray high concentration release agent, but manual spray is difficult to ensure on spraying position and spray time, causes unstable product quality, production cycle long, easily the series of problems such as generation security incident; In addition, all multiple faults such as leaking easily appears in spraying machine, leak gas, spray nozzle clogging, and fault rate height needs often maintenance, cause production cost high, production efficiency is low.
Therefore, prior art awaits improving and improving.
Summary of the invention
For the deficiencies in the prior art part, the purpose of this utility model is to provide that a kind of compact conformation, handling safety, spraying effect are good, full automatic many concentration spraying system of failure rate is low.
For achieving the above object, the technical scheme that the utility model adopts is:
A kind of full-automatic many concentration spraying system, the fog-spray nozzle comprising control system, robot and be installed in robot, the release agent transfer block that described fog-spray nozzle comprises spraying casing and is built in spraying casing and the gas transfer block be placed in spraying casing right panel; Described spraying casing is provided with at least two kinds of nozzles, and described release agent transfer block connects outside release agent storage device by the release agent main pipeline interface of casing side, and this release agent transfer block connects described two kinds of nozzles respectively by release agent pipeline; Described gas transfer block is provided with at least one blowing nozzle; Described control system comprises fixed head, and be installed on Controlling solenoid valve group and the signal processor of described two kinds of nozzles on fixed head, the Controlling solenoid valve group of described two kinds of nozzles connects corresponding nozzle and blowing nozzle respectively by gas pipeline through air pipe interface.
Preferably, described two kinds of nozzles comprise at least one the cover half release agent nozzle be arranged on spraying casing front panel and at least one the dynamic model release agent nozzle be arranged on spraying cabinet rear panel, and described fixed head is provided with the cover half release agent Jet control magnetic valve group and dynamic model release agent Jet control magnetic valve group that control cover half release agent nozzle and dynamic model release agent nozzle.
Preferably, described spraying casing also comprises one and be arranged at least one high concentration release agent nozzle on left panel, described fixed head also comprises the high concentration release agent Jet control magnetic valve controlling described high concentration release agent nozzle.
Preferably, described cover half release agent nozzle is four.
Preferably, described dynamic model release agent nozzle is four.
Preferably, described cover half release agent nozzle, dynamic model release agent nozzle and high concentration release agent nozzle are gimbaled nozzle.
Compared with prior art, the utility model has the advantages that:
1, simple and compact for structure, easily manufactured;
2, full-automatic, operate safer, the production cycle is shorter, substantially increases production efficiency;
3, failure rate is low, easy to maintenance, reduce production cost;
4, fog-spray nozzle 360 degree rotation, spraying is without dead angle;
5, atomizing effect is good, constant product quality.
Accompanying drawing explanation
Accompanying drawing 1 is the schematic diagram of the utility model fog-spray nozzle;
Accompanying drawing 2 is side view of the present utility model;
Accompanying drawing 3 is the schematic diagram of the utility model control system.
In figure, each label respectively: (1) control system, (2) fog-spray nozzle, (3) spraying casing, (4) release agent transfer block, (5) cover half release agent nozzle, (6) dynamic model release agent nozzle, (7) high concentration release agent nozzle, (8) blowing nozzle, (9) release agent main pipeline interface, (10) cover half release agent Jet control magnetic valve group, (11) dynamic model release agent Jet control magnetic valve group, (12) high concentration release agent Jet control magnetic valve, (13) blowing nozzle Controlling solenoid valve, (14) signal processor, (15) air pipe interface, (16) gas transfer block, (17) fixed head.
Detailed description of the invention
The utility model is described in further detail to provide an embodiment below in conjunction with accompanying drawing, but be not be further limited the utility model.
Please refer to Fig. 1-3, a kind of full-automatic many concentration spraying system of the utility model, comprise control system 1, robot and be installed on the fog-spray nozzle 2 in robot, described robot adopts the robot that market is purchased, and described fog-spray nozzle 2 comprises spraying casing 3 and is built in the release agent transfer block 4 of spraying in casing and the gas transfer block 16 be placed in spraying casing right panel; The front and back panel of described spraying casing 3 is separately installed with four cover half release agent nozzles 5 and four dynamic model release agent nozzles 6, left panel is provided with high concentration release agent nozzle 7, described gas transfer block 16 has four blowing nozzles 8; Described cover half release agent nozzle, dynamic model release agent nozzle and high concentration release agent nozzle are gimbaled nozzle, can 360 degree of rotations, are convenient to comprehensive enforcement spraying operation; Described release agent transfer block 4 connects outside release agent storage device by the release agent main pipeline interface 9 of casing side, and this release agent transfer block 4 connects cover half release agent nozzle 5, dynamic model release agent nozzle 6, high concentration release agent nozzle 7 respectively by release agent pipeline; Described control system 1 comprises fixed head 17, and being installed on cover half release agent Jet control magnetic valve group 10 on fixed head 17, dynamic model release agent Jet control magnetic valve group 11, high concentration release agent Jet control magnetic valve 12, blowing nozzle Controlling solenoid valve 13 and signal processor 14, described cover half release agent Jet control magnetic valve group 10, dynamic model release agent Jet control magnetic valve group 11, high concentration release agent Jet control magnetic valve 12, blowing nozzle Controlling solenoid valve 13 connect corresponding nozzle and blowing nozzle respectively by gas pipeline through air pipe interface 15.
Utility model works principle: in production process, after mould die sinking, die casting machine sends signal to extractor, after extractor taking-up product has been responded to, control system 1 sends signal to robot, robot controlling fog-spray nozzle 2 moves to spraying/air blowing assigned address, spraying starts, now, cover half release agent Jet control magnetic valve group 10 and the dynamic model release agent Jet control magnetic valve group 11 of cover half release agent nozzle 5 and dynamic model release agent nozzle 6 correspondence are opened, release agent nebulizes ejection under the impact of gases at high pressure, fog-spray nozzle 2 moves up and down to spray each position of mould between active and inactive mold simultaneously, after certain hour, dynamic, the spraying of cover half release agent is complete, its corresponding closed electromagnetic valve, robot controlling fog-spray nozzle rotates to an angle, the high concentration release agent Jet control magnetic valve 12 of high concentration release agent nozzle 7 and blowing nozzle 8 correspondence and blowing nozzle Controlling solenoid valve 13 are opened, corresponding dynamic, cover half two sides respectively, the spraying of mould ad-hoc location is carried out in dynamic model face and air-dry work of blowing is carried out in cover half face, after certain hour, the spraying of high concentration release agent is complete, its corresponding closed electromagnetic valve, now, blowing nozzle 8 continues to rotate to blow air-dry work to the another side of mould, after certain hour, blowing action terminates, its corresponding closed electromagnetic valve, this spraying/blown work terminates, fog-spray nozzle send signal to die casting machine matched moulds and return initial point wait for, go round and begin again and form spraying operation constantly.
In sum, the utility model, by above-mentioned structural design, solves the problems existed in prior art, has the features such as compact conformation, handling safety, spraying effect are good, failure rate is low, has market value and huge market potential widely.
Claims (7)
1. full-automatic many concentration spraying system, the fog-spray nozzle comprising control system, robot and be installed in robot, the release agent transfer block that described fog-spray nozzle comprises spraying casing and is built in spraying casing and the gas transfer block be placed in spraying casing right panel; It is characterized in that: described spraying casing is provided with at least two kinds of nozzles, described release agent transfer block connects outside release agent storage device by the release agent main pipeline interface of casing side, and this release agent transfer block connects described two kinds of nozzles respectively by release agent pipeline; Described gas transfer block is provided with at least one blowing nozzle; Described control system comprises fixed head, and be installed on Controlling solenoid valve group and the signal processor of described two kinds of nozzles on fixed head, the Controlling solenoid valve group of described two kinds of nozzles connects corresponding nozzle and blowing nozzle respectively by gas pipeline through air pipe interface.
2. full-automatic many concentration spraying system as claimed in claim 1, it is characterized in that: described two kinds of nozzles comprise at least one the cover half release agent nozzle be arranged on spraying casing front panel and at least one the dynamic model release agent nozzle be arranged on spraying cabinet rear panel, and described fixed head is provided with the cover half release agent Jet control magnetic valve group and dynamic model release agent Jet control magnetic valve group that control cover half release agent nozzle and dynamic model release agent nozzle.
3. full-automatic many concentration spraying system as claimed in claim 2, it is characterized in that: described spraying casing also comprises one and be arranged at least one high concentration release agent nozzle on left panel, described fixed head also comprises the high concentration release agent Jet control magnetic valve controlling described high concentration release agent nozzle.
4. full-automatic many concentration spraying system as claimed in claim 2, is characterized in that: described cover half release agent nozzle is four.
5. full-automatic many concentration spraying system as claimed in claim 2, is characterized in that: described dynamic model release agent nozzle is four.
6. full-automatic many concentration spraying system as claimed in claim 2, is characterized in that: described cover half release agent nozzle, dynamic model release agent nozzle are gimbaled nozzle.
7. full-automatic many concentration spraying system as claimed in claim 3, is characterized in that: described high concentration release agent nozzle is gimbaled nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420762391.6U CN204365536U (en) | 2014-12-08 | 2014-12-08 | A kind of full-automatic many concentration spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420762391.6U CN204365536U (en) | 2014-12-08 | 2014-12-08 | A kind of full-automatic many concentration spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204365536U true CN204365536U (en) | 2015-06-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420762391.6U Active CN204365536U (en) | 2014-12-08 | 2014-12-08 | A kind of full-automatic many concentration spraying system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105538328A (en) * | 2016-01-26 | 2016-05-04 | 唐亚波 | Intelligent die-casting robot part taking, spraying and stamping integrated device |
| CN113976372A (en) * | 2021-11-29 | 2022-01-28 | 广东鸿图科技股份有限公司 | Integrated board spraying system |
-
2014
- 2014-12-08 CN CN201420762391.6U patent/CN204365536U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105538328A (en) * | 2016-01-26 | 2016-05-04 | 唐亚波 | Intelligent die-casting robot part taking, spraying and stamping integrated device |
| CN113976372A (en) * | 2021-11-29 | 2022-01-28 | 广东鸿图科技股份有限公司 | Integrated board spraying system |
| CN113976372B (en) * | 2021-11-29 | 2024-01-26 | 广东鸿图科技股份有限公司 | Integrated board spraying system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |