CN204361910U - A kind of container water-cooled medium-voltage frequency conversion system electric-controlled house - Google Patents
A kind of container water-cooled medium-voltage frequency conversion system electric-controlled house Download PDFInfo
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Abstract
本实用新型公开了一种集装箱水冷式中压变频系统电控房,它包括集装箱房体和房体内部的器件,房体内部器件包括第一出线板、第二出线板、第三出线板、中压开关柜组、第一整流变压器、第二整流变压器、第一中频变压器、第二中频变压器、第一散热器、第二散热器、工控机、PLC控制系统和辅助系统。本实用新型提供了一种集装箱水冷式中压变频系统电控房,该电控房满足国内道路运输限制的要求,在一个房体内集成两个中压变频器和其配套的整流变压器等设备,能够节省占地面积,其运输方便,有效节约成本,同时能够实现电控房的工厂标准化生产调试,缩短电控房的生产周期。
The utility model discloses a container water-cooled medium-voltage frequency conversion system electric control room, which includes a container room body and components inside the room body, and the internal components of the room body include a first outlet board, a second outlet board, a third outlet board, Medium voltage switchgear group, first rectifier transformer, second rectifier transformer, first intermediate frequency transformer, second intermediate frequency transformer, first radiator, second radiator, industrial computer, PLC control system and auxiliary system. The utility model provides a containerized water-cooled medium-voltage frequency conversion system electric control room. The electric control room meets the requirements of domestic road transportation restrictions. Two medium-voltage frequency converters and their matching rectifier transformers are integrated in one room. It can save floor area, and its transportation is convenient, which effectively saves costs. At the same time, it can realize the factory standardized production and debugging of the electric control room, and shorten the production cycle of the electric control room.
Description
技术领域 technical field
本实用新型涉及一种中压变频系统电控房,,特别是一种集装箱水冷式中压变频系统电控房。 The utility model relates to an electric control room of a medium-voltage frequency conversion system, in particular to a container water-cooled medium-voltage frequency conversion system electric control room.
背景技术 Background technique
近年来,随着中压变频器在石油、冶金、化工等各个行业的大规模应用,不但能大量节约能源,同时也提高了系统运行的安全稳定性,减少了后期检修和维护的工作量。但是在中压变频器使用过程中,传统的方法是需要先土建中压变频房,不但造成土地资源的极大浪费,而且施工周期长造成人员和物资的极大浪费,如果设备需要重复利用造成的移运,重复建设,则更增加使用成本;在交通运输不便,环境恶劣的地方土建中压变频房,施工难度更大,修建成本更高。 In recent years, with the large-scale application of medium-voltage frequency converters in various industries such as petroleum, metallurgy, and chemical industry, it can not only save a lot of energy, but also improve the safety and stability of system operation, and reduce the workload of later inspection and maintenance. However, in the process of using the medium-voltage frequency converter, the traditional method is to first construct the medium-voltage frequency conversion room, which not only causes a great waste of land resources, but also causes a great waste of personnel and materials due to the long construction period. If the equipment needs to be reused, it will cause The relocation and repeated construction will increase the cost of use; in places where transportation is inconvenient and the environment is harsh, the construction of medium-voltage frequency conversion houses is more difficult and the construction cost is higher.
实用新型内容 Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种集装箱水冷式中压变频系统电控房,该电控房满足国内道路运输限制的要求,在一个房体内集成两个中压变频器和其配套的整流变压器等设备,能够节省占地面积,其运输方便,有效节约成本,同时能够实现电控房的工厂标准化生产调试,缩短电控房的生产周期。 The purpose of this utility model is to overcome the deficiencies of the prior art, and provide a containerized water-cooled medium-voltage frequency conversion system electric control room, which meets the requirements of domestic road transportation restrictions, and integrates two medium-voltage frequency converters in one room And its matching rectifier transformer and other equipment can save floor space, and its transportation is convenient, which can effectively save costs. At the same time, it can realize the factory standardized production and debugging of the electric control room, and shorten the production cycle of the electric control room.
本实用新型的目的是通过以下技术方案来实现的:一种集装箱水冷式中压变频系统电控房,它包括集装箱房体和房体内部的器件,房体内部器件包括第一出线板、第二出线板、第三出线板、中压开关柜组、第一整流变压器、第二整流变压器、第一中频变压器、第二中频变压器、第一散热器、第二散热器、工控机、PLC控制系统和辅助系统;第一出线板连接外部电源输入到中压开关柜组,中压开关柜组分别连接第一整流变压器和第二整流变压器,经第一整流变压器整流后的电压传输到第一中压变频器,经变频后由第二出线板输出,经第二整流变频器整流后的电压传输到第二中压变频器,经变频后由第三出线板输出,第一散热器和第二散热器分别对第一中压变频器和第二中压变频器进行散热,PLC控制系统分别对第一中压变频器和第二中压变频器进行控制,PLC控制系统还与工控机和辅助系统连接。 The purpose of this utility model is achieved through the following technical solutions: a container water-cooled medium-voltage frequency conversion system electric control room, which includes a container body and components inside the body, and the components inside the body include the first outlet board, the second Second outlet board, third outlet board, medium voltage switchgear group, first rectifier transformer, second rectifier transformer, first intermediate frequency transformer, second intermediate frequency transformer, first radiator, second radiator, industrial computer, PLC control system and auxiliary system; the first outlet board is connected to the external power supply input to the medium-voltage switchgear group, and the medium-voltage switchgear group is respectively connected to the first rectifier transformer and the second rectifier transformer, and the voltage rectified by the first rectifier transformer is transmitted to the first The medium-voltage inverter is output by the second outlet board after frequency conversion, the voltage rectified by the second rectifier inverter is transmitted to the second medium-voltage inverter, and output by the third outlet board after frequency conversion, the first radiator and the second The second radiator dissipates heat for the first medium-voltage inverter and the second medium-voltage inverter, and the PLC control system controls the first medium-voltage inverter and the second medium-voltage inverter respectively. The PLC control system also communicates with the industrial computer and the second medium-voltage inverter. Auxiliary system connection.
所述的中压开关柜组设置在集装箱房体的左端,第一出线板设置在房体前板上与中压开关柜组对应的位置,中压开关柜组右侧依次设置有第一整流变压器和第二整流变压器,第二整流变压器右侧设置有第一中压变频器与第二出线板、第二中压变频器与第三出线板、PLC控制系统、工控机和辅助系统,第一中压变频器、第二出线板和PLC控制器设置在房体后板上,第二中压变频器、第三出线板、工控机和辅助系统设置在房体前板上,第一散热器和第二散热器设置在集装箱房体的右端,其中第一散热器靠近房体后板,第二散热器靠近房体前板。 The medium-voltage switchgear group is arranged at the left end of the container house body, the first outlet board is arranged on the front panel of the house body at a position corresponding to the medium-voltage switchgear group, and the right side of the medium-voltage switchgear group is sequentially provided with a first rectifier The transformer and the second rectifier transformer, the first medium-voltage inverter and the second outlet board, the second medium-voltage inverter and the third outlet board, the PLC control system, the industrial computer and the auxiliary system are arranged on the right side of the second rectifier transformer. A medium-voltage inverter, the second outlet board and PLC controller are arranged on the rear board of the house, the second medium-voltage inverter, the third outlet board, industrial computer and auxiliary systems are arranged on the front board of the house, and the first cooling The radiator and the second radiator are arranged at the right end of the container house body, wherein the first radiator is close to the rear plate of the house body, and the second radiator is close to the front plate of the house body.
所述的第一出线版包括10kV电源输入、400VAC电源输入和网络接口。 The first outgoing version includes 10kV power input, 400VAC power input and network interface.
所述的PLC控制系统为冷备冗余双通道PLC系统,它包括CPU及I/O模块、微型断路器及继电器、USP持续电源和端子。 The PLC control system is a cold standby redundant dual-channel PLC system, which includes CPU and I/O modules, miniature circuit breakers and relays, USP continuous power supply and terminals.
所述的辅助系统包括空调、插座、烟雾报警器、温湿度传感器和荧光灯,空调、烟雾报警器和温湿度传感器分别与PLC 控制系统相连。 The auxiliary system includes an air conditioner, a socket, a smoke alarm, a temperature and humidity sensor and a fluorescent lamp, and the air conditioner, the smoke alarm and the temperature and humidity sensor are respectively connected to the PLC control system.
本实用新型的有益效果是:本实用新型提供了一种集装箱水冷式中压变频系统电控房,该电控房满足国内道路运输限制的要求,在一个房体内集成两个中压变频器和其配套的整流变压器等设备,能够节省占地面积,其运输方便,有效节约成本,同时能够实现电控房的工厂标准化生产调试,缩短电控房的生产周期。 The beneficial effects of the utility model are: the utility model provides a containerized water-cooled medium-voltage frequency conversion system electric control room, which meets the requirements of domestic road transportation restrictions, and integrates two medium-voltage frequency converters and Its supporting rectifier transformer and other equipment can save floor space, and its transportation is convenient, which effectively saves costs. At the same time, it can realize the factory standardized production and debugging of the electric control room, and shorten the production cycle of the electric control room.
附图说明 Description of drawings
图1为中压变频器系统结构图; Figure 1 is a structural diagram of the medium voltage inverter system;
图2为电控房布局示意图。 Figure 2 is a schematic diagram of the layout of the electric control room.
具体实施方式 Detailed ways
下面结合附图进一步详细描述本实用新型的技术方案,但本实用新型的保护范围不局限于以下所述。 The technical scheme of the utility model is further described in detail below in conjunction with the accompanying drawings, but the protection scope of the utility model is not limited to the following description.
如图1所示,一种集装箱水冷式中压变频系统电控房,它包括集装箱房体和房体内部的器件,房体内部器件包括第一出线板、第二出线板、第三出线板、中压开关柜组、第一整流变压器、第二整流变压器、第一中频变压器、第二中频变压器、第一散热器、第二散热器、工控机、PLC控制系统和辅助系统;第一出线板连接外部电源输入到中压开关柜组,中压开关柜组分别连接第一整流变压器和第二整流变压器,经第一整流变压器整流后的电压传输到第一中压变频器,经变频后由第二出线板输出,经第二整流变频器整流后的电压传输到第二中压变频器,经变频后由第三出线板输出,第一散热器和第二散热器分别对第一中压变频器和第二中压变频器进行散热,PLC控制系统分别对第一中压变频器和第二中压变频器进行控制,PLC控制系统还与工控机和辅助系统连接。 As shown in Figure 1, a containerized water-cooled medium-voltage frequency conversion system electric control room includes a container body and components inside the room. The components inside the room include a first outlet board, a second outlet board, and a third outlet board. , medium voltage switchgear group, first rectifier transformer, second rectifier transformer, first intermediate frequency transformer, second intermediate frequency transformer, first radiator, second radiator, industrial computer, PLC control system and auxiliary system; first outgoing line The board is connected to the external power supply input to the medium-voltage switchgear group, and the medium-voltage switchgear group is respectively connected to the first rectifier transformer and the second rectifier transformer, and the voltage rectified by the first rectifier transformer is transmitted to the first medium-voltage inverter. Output from the second outlet board, the voltage rectified by the second rectifier inverter is transmitted to the second medium voltage inverter, and output by the third outlet board after frequency conversion, the first radiator and the second radiator respectively The high-voltage frequency converter and the second medium-voltage frequency converter perform heat dissipation, and the PLC control system controls the first medium-voltage frequency converter and the second medium-voltage frequency converter respectively, and the PLC control system is also connected with the industrial computer and the auxiliary system.
如图2所示,所述的中压开关柜组设置在集装箱房体的左端,第一出线板设置在房体前板上与中压开关柜组对应的位置,中压开关柜组右侧依次设置有第一整流变压器和第二整流变压器,第二整流变压器右侧设置有第一中压变频器与第二出线板、第二中压变频器与第三出线板、PLC控制系统、工控机和辅助系统,第一中压变频器、第二出线板和PLC控制器设置在房体后板上,第二中压变频器、第三出线板、工控机和辅助系统设置在房体前板上,第一散热器和第二散热器设置在集装箱房体的右端,其中第一散热器靠近房体后板,第二散热器靠近房体前板。 As shown in Figure 2, the medium-voltage switchgear group is arranged at the left end of the container house body, the first outlet plate is arranged on the front plate of the house body at the position corresponding to the medium-voltage switchgear group, and the right side of the medium-voltage switchgear group The first rectifier transformer and the second rectifier transformer are installed in sequence, and the right side of the second rectifier transformer is provided with the first medium-voltage inverter and the second outlet board, the second medium-voltage inverter and the third outlet board, PLC control system, industrial control Machine and auxiliary system, the first medium voltage inverter, the second outlet board and PLC controller are arranged on the rear panel of the house, the second medium voltage inverter, the third outlet board, industrial computer and auxiliary system are arranged in front of the house On the board, the first radiator and the second radiator are arranged at the right end of the container house, wherein the first radiator is close to the rear plate of the house, and the second radiator is close to the front plate of the house.
所述的第一出线版包括10kV电源输入、400VAC电源输入和网络接口。10kV电源输入由于电压等级高,采用电缆直接接线方式;而400VAC 电源输入则采用快速接插件;网络接口采用快速接插件。 The first outgoing version includes 10kV power input, 400VAC power input and network interface. The 10kV power input adopts direct cable connection due to the high voltage level; while the 400VAC power input uses quick connectors; the network interface uses quick connectors.
10kV电缆进线连接至中压开关柜组,其开断通过中压开关柜组和第二中压变频器进行控制,中压开关柜组具有速断、过流、低电压等保护功能。 The 10kV cable incoming line is connected to the medium-voltage switchgear group, and its breaking is controlled by the medium-voltage switchgear group and the second medium-voltage frequency converter. The medium-voltage switchgear group has protection functions such as quick disconnection, overcurrent, and low voltage.
10kV电缆通过中压开关柜组分别连接至第一整流变压器、第二整流变压器,两个整流变压器采用12脉波移相整流变压器,除了能将10kV电压转换为中压变频器所需输入电压等级外,具有很强的谐波抑制能力,能有效提高电能质量。 The 10kV cables are respectively connected to the first rectifier transformer and the second rectifier transformer through the medium-voltage switchgear group. The two rectifier transformers use 12-pulse phase-shifting rectifier transformers. In addition to converting the 10kV voltage to the input voltage level required by the medium-voltage inverter In addition, it has a strong harmonic suppression ability, which can effectively improve the power quality.
第一中压变频器、第二中压变频器使用DTC 直接转矩控制控制交流变频电机的转速和转矩;变频器的工作原理为:变频器的主电路包括整流单元和逆变单元两部分,电控房输出的三相交变电源,从R、S、T 端输入频率固定的三相交变电源,经过由二极管VD1~VD6 构成的三相整流桥进行全波整流后,变成电压为的直流电,由6 个绝缘栅晶体管V1~V6 构成三相逆变桥,把直流电逆变成频率和电压可任意调节的三相交流电,从第二出线板、第三出线板U、V、W 端输出到交流变频电机。 The first medium-voltage inverter and the second medium-voltage inverter use DTC direct torque control to control the speed and torque of the AC variable frequency motor; the working principle of the inverter is: the main circuit of the inverter includes two parts: a rectifier unit and an inverter unit , the three-phase alternating power output from the electric control room, the three-phase alternating power with fixed frequency is input from the R, S and T terminals, and after full-wave rectification by the three-phase rectifier bridge composed of diodes VD1~VD6, it becomes Direct current, a three-phase inverter bridge composed of 6 insulated gate transistors V1~V6, which inverts the direct current into a three-phase alternating current whose frequency and voltage can be adjusted arbitrarily. Output to the AC variable frequency motor.
第一中压变频器、第二中压变频器产生的大部分热量通过循环水冷系统,由集成式第一散热器、第二散热器完成冷却。 Most of the heat generated by the first medium-voltage inverter and the second medium-voltage inverter passes through the circulating water cooling system, and is cooled by the integrated first radiator and the second radiator.
所述的PLC控制系统为冷备冗余双通道PLC系统,它包括CPU及I/O模块、微型断路器及继电器、USP持续电源和端子。UPS 以及各个微型断路器综合柜柜内控制系统的配电; CPU 及I/O模块保证了系统的逻辑处理控制;工控机通过友好的人机界面,提供了数据及其他重要参数的显示、记录、查询和储存。整个系统通过工业互联网可实现远程监控。 The PLC control system is a cold standby redundant dual-channel PLC system, which includes CPU and I/O modules, miniature circuit breakers and relays, USP continuous power supply and terminals. Power distribution of UPS and each miniature circuit breaker integrated cabinet control system; CPU and I/O modules ensure the logic processing control of the system; industrial computer provides display and recording of data and other important parameters through a friendly man-machine interface , query and storage. The entire system can be remotely monitored through the industrial Internet.
所述的辅助系统包括空调、插座、烟雾报警器、温湿度传感器和荧光灯,空调、烟雾报警器和温湿度传感器分别与PLC 控制系统相连。空调通过强制吹风把房内传动系统等产生的热量带走,保持传动和电控系统能在正常的温度范围内正常工作,通过温湿度传感器实时采集电控房内的温度和湿度,并传送到控制单元,对房内的温湿度进行调节,当超过设定的范围时,发出警报。 The auxiliary system includes an air conditioner, a socket, a smoke alarm, a temperature and humidity sensor and a fluorescent lamp, and the air conditioner, the smoke alarm and the temperature and humidity sensor are respectively connected to the PLC control system. The air conditioner takes away the heat generated by the transmission system in the room through forced blowing, and keeps the transmission and electric control system working normally within the normal temperature range. The control unit regulates the temperature and humidity in the room, and sends out an alarm when it exceeds the set range.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106374756A (en) * | 2016-10-13 | 2017-02-01 | 开封市中南电器技术有限公司 | AC composite type high-voltage variable-frequency electric control equipment of lifting machine |
| CN110649859A (en) * | 2019-09-12 | 2020-01-03 | 四川宏华电气有限责任公司 | High-power fracturing drive heat dissipation room |
| CN110913661A (en) * | 2019-11-29 | 2020-03-24 | 青岛中加特电气股份有限公司 | Container formula frequency conversion sled |
| US11725491B2 (en) | 2021-09-22 | 2023-08-15 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Electrically driven fracturing system |
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2014
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106374756A (en) * | 2016-10-13 | 2017-02-01 | 开封市中南电器技术有限公司 | AC composite type high-voltage variable-frequency electric control equipment of lifting machine |
| CN106374756B (en) * | 2016-10-13 | 2019-03-19 | 开封市中南电器技术有限公司 | Elevator exchanges compound high-pressure frequency-conversion control panel |
| CN110649859A (en) * | 2019-09-12 | 2020-01-03 | 四川宏华电气有限责任公司 | High-power fracturing drive heat dissipation room |
| CN110913661A (en) * | 2019-11-29 | 2020-03-24 | 青岛中加特电气股份有限公司 | Container formula frequency conversion sled |
| WO2021104073A1 (en) * | 2019-11-29 | 2021-06-03 | 青岛中加特电气股份有限公司 | Container type frequency conversion pry |
| US11725491B2 (en) | 2021-09-22 | 2023-08-15 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Electrically driven fracturing system |
| US12134964B2 (en) | 2021-09-22 | 2024-11-05 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Electrically driven fracturing system |
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