CN204358439U - A kind of fuel gas recycle device - Google Patents
A kind of fuel gas recycle device Download PDFInfo
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- CN204358439U CN204358439U CN201420808684.3U CN201420808684U CN204358439U CN 204358439 U CN204358439 U CN 204358439U CN 201420808684 U CN201420808684 U CN 201420808684U CN 204358439 U CN204358439 U CN 204358439U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种燃料气回收装置。 The utility model relates to a fuel gas recovery device.
背景技术 Background technique
在甲醇制高清洁燃料装置中,油品分离吸收塔塔顶罐排出的燃料气直接并入燃料气管网,供加热炉和火炬长明灯点火使用。目前的吸收塔排放燃料气压力、气量波动较大,加热炉和火炬对燃料气的使用量也不稳定,造成燃料气管网压力波动和燃料气浪费现象严重。 In the methanol-to-high-clean fuel plant, the fuel gas discharged from the top tank of the oil separation absorption tower is directly merged into the fuel gas pipeline network for ignition of the heating furnace and the torch lamp. The pressure and volume of fuel gas discharged from the current absorption tower fluctuate greatly, and the consumption of fuel gas by heating furnaces and torches is also unstable, resulting in pressure fluctuations in the fuel gas pipeline network and serious waste of fuel gas.
实用新型内容 Utility model content
本实用新型要解决的技术问题是现有油品分离吸收塔燃料气管网压力波动较大、燃料气浪费现象严重;为了解决上述问题,本实用新型提供了一种燃料气回收装置,包括燃料气缓冲罐,所述燃料气缓冲罐通过第一压力调节阀组分别与LPG汽化器和油品分离吸收塔相连,LPG汽化器产生的液化气和油品分离吸收塔产生的燃料气在输送到用气设备前,先经过燃料气缓冲罐进行缓冲稳压处理;所述燃料气缓冲罐罐顶出口通过第二压力调节阀组与燃料气管网相连,所述燃料气管网与各用气设备相连;所述燃料气缓冲罐顶部通过气动压力调节阀和角式弹簧安全阀还连接有安全阀放空管道和放空总管道;所述油品分离吸收塔通过第三压力调节阀组与放空总管道相连,还通过第三压力调节阀组和角式弹簧安全阀与所述安全阀放空管道;所述燃料缓冲罐底部通过导淋排污管道连接至收集槽;所述燃料气缓冲罐外壁上设有压力表、温度表、液位仪表和压力调节器;所述第三压力调节阀组上设有压力控制单元,所述压力控制单元通过所述压力调节器反馈的压力信号进行压力调节。 The technical problem to be solved by the utility model is that the pressure fluctuation of the fuel gas pipeline network in the existing oil separation and absorption tower is relatively large, and the fuel gas waste phenomenon is serious; in order to solve the above problems, the utility model provides a fuel gas recovery device, including fuel gas The buffer tank, the fuel gas buffer tank is respectively connected with the LPG vaporizer and the oil separation and absorption tower through the first pressure regulating valve group, the liquefied gas produced by the LPG vaporizer and the fuel gas produced by the oil separation and absorption tower are transported to the gas-consuming equipment First, buffer and stabilize the pressure through the fuel gas buffer tank; the tank top outlet of the fuel gas buffer tank is connected to the fuel gas pipeline network through the second pressure regulating valve group, and the fuel gas pipeline network is connected to each gas-consuming equipment; The top of the fuel gas buffer tank is also connected with a safety valve venting pipeline and a venting main pipeline through a pneumatic pressure regulating valve and an angle spring safety valve; the oil separation absorption tower is connected with the venting main pipeline through a third pressure regulating valve group, The third pressure regulating valve group, the angle spring safety valve and the safety valve vent pipe; the bottom of the fuel buffer tank is connected to the collection tank through the drain pipe; the outer wall of the fuel gas buffer tank is provided with a pressure gauge, temperature Gauge, liquid level instrument and pressure regulator; the third pressure regulating valve group is provided with a pressure control unit, and the pressure control unit performs pressure regulation through the pressure signal fed back by the pressure regulator.
优选的,所述第二压力调节阀组和第三压力调节阀组均包括自力式压力调节阀和法兰球阀。 Preferably, both the second pressure regulating valve group and the third pressure regulating valve group include self-operated pressure regulating valves and flanged ball valves.
优选的,所述第一压力调节阀组包括法兰球阀、法兰止回阀和法兰闸阀。 Preferably, the first pressure regulating valve group includes flanged ball valves, flanged check valves and flanged gate valves.
本实用新型的有益效果为:1、通过将来自油品分离吸收塔的燃料气和来自LPG汽化器的液化气通过管道分别接至燃料气缓冲罐,通过调节气动压力调节阀,既保证了用气设备的及时用气,又可以使输出燃料气的压力稳定在一个数值,便于生产工况的稳定;2、由于LPG汽化器工艺设定气体的输出压力比燃料气缓冲罐操作压力设定值低,而油品分离吸收塔输出燃料气的压力比燃料气缓冲罐操作压力高,因此当缓冲罐压力超出LPG汽化器工艺设定的输出气体压力时,LPG汽化器自动停止运行,不再输出液化气,这样就可以只利用油品分离吸收塔输出的燃料气,节省了大量的液化气,当缓冲罐压力低于LPG汽化器压力时,LPG汽化器和油品分离吸收塔同时工作,保证了用气设备的正常运转;3、由于增设了燃料气缓冲罐,可以额外储存燃料气供装置使用,可起到应急作用,且避免了燃料气的浪费。 The beneficial effects of the utility model are as follows: 1. By connecting the fuel gas from the oil separation and absorption tower and the liquefied gas from the LPG vaporizer to the fuel gas buffer tank respectively through pipelines, and by adjusting the pneumatic pressure regulating valve, the gas consumption is guaranteed. The timely use of gas by the equipment can stabilize the pressure of the output fuel gas at a certain value, which is convenient for the stability of production conditions; 2. Since the output pressure of the gas set by the LPG vaporizer process is lower than the operating pressure set value of the fuel gas buffer tank, However, the pressure of the fuel gas output from the oil separation and absorption tower is higher than the operating pressure of the fuel gas buffer tank. Therefore, when the pressure of the buffer tank exceeds the output gas pressure set by the LPG vaporizer process, the LPG vaporizer will automatically stop running and no longer output liquefied gas. It can only use the fuel gas output from the oil separation and absorption tower, saving a lot of liquefied gas. When the pressure of the buffer tank is lower than the pressure of the LPG vaporizer, the LPG vaporizer and the oil separation and absorption tower work at the same time, ensuring the normal operation of gas equipment 3. Due to the addition of a fuel gas buffer tank, additional fuel gas can be stored for use by the device, which can play an emergency role and avoid the waste of fuel gas.
附图说明 Description of drawings
图1为本实用新型的连接结构示意图; Fig. 1 is the connection structure schematic diagram of the present utility model;
图中,1、燃料气缓冲罐;2、LPG汽化器;3、油品分离吸收塔;4、第二压力调节阀组;5、第三压力调节阀组;6、燃料气管网;7、安全阀放空管道;8、放空总管道;9、收集槽;10、法兰闸阀;11、压力表;12、温度表;13、液位仪表;14、压力控制单元;15、压力调节器;16、角式弹簧安全阀;17、法兰球阀;18、法兰止回阀。 In the figure, 1. Fuel gas buffer tank; 2. LPG vaporizer; 3. Oil separation and absorption tower; 4. Second pressure regulating valve group; 5. Third pressure regulating valve group; 6. Fuel gas pipeline network; 7. Safety Valve vent pipe; 8. Vent main pipe; 9. Collection tank; 10. Flange gate valve; 11. Pressure gauge; 12. Temperature gauge; 13. Liquid level instrument; 14. Pressure control unit; 15. Pressure regulator; 16 , Angle spring safety valve; 17, flange ball valve; 18, flange check valve.
具体实施方式 detailed description
以下结合附图对本实用新型的技术方案作进一步描述。 Below in conjunction with accompanying drawing, the technical solution of the utility model is further described.
如图1所示,本实用新型的一种燃料气回收装置,包括燃料气缓冲罐1、LPG汽化器2和油品分离吸收塔3,燃料气缓冲罐1通过第一压力调节阀组分别与LPG汽化器2和油品分离吸收塔3相连,LPG汽化器产生的液化气和油品分离吸收塔产生的燃料气在输送到用气设备前,先经过燃料气缓冲罐进行缓冲稳压处理;燃料气缓冲罐1罐顶出口通过第二压力调节阀组4与燃料气管网6相连,燃料气管网6与各用气设备相连;燃料气缓冲罐1顶部通过气动压力调节阀和角式弹簧安全阀16还连接有安全阀放空管道7和放空总管道8,安全阀的安全压力为0.8MPa,以防止燃料气系统压力过高对设备管道造成损坏;油品分离吸收塔3通过第三压力调节阀组5与放空总管道8相连,还通过第三压力调节阀组5和角式弹簧安全阀16与安全阀放空管道7相连;角式弹簧安全阀16在罐的压力超出设定值时自动起跳,防止压力超标造成爆炸;燃料气缓冲罐1底部通过导淋排污管道连接至收集槽9,导淋排污管道上设有法兰球阀17;燃料气缓冲罐1外壁上通过法兰闸阀10连接有压力表11、温度表12、液位仪表13和压力调节器15;第三压力调节阀组5上设有压力控制单元14,压力控制单元14通过所述压力调节器15反馈的压力信号进行压力调节。燃料气缓冲罐外壁上还连接有两个法兰闸阀10,用于应急处理。 As shown in Figure 1, a kind of fuel gas recovery device of the present utility model comprises fuel gas buffer tank 1, LPG vaporizer 2 and oil product separation and absorption tower 3, and fuel gas buffer tank 1 is connected with LPG respectively through the first pressure regulating valve group. The vaporizer 2 is connected to the oil separation and absorption tower 3. The liquefied gas produced by the LPG vaporizer and the fuel gas produced by the oil separation and absorption tower are buffered and stabilized through the fuel gas buffer tank before being sent to the gas-consuming equipment; The tank top outlet of the tank 1 is connected to the fuel gas pipe network 6 through the second pressure regulating valve group 4, and the fuel gas pipe network 6 is connected to each gas-consuming equipment; It is connected with a safety valve vent pipe 7 and a vent main pipe 8. The safety pressure of the safety valve is 0.8MPa to prevent damage to the equipment pipe due to excessive pressure of the fuel gas system; the oil separation and absorption tower 3 passes through the third pressure regulating valve group 5 It is connected with the venting main pipeline 8, and is also connected with the safety valve venting pipe 7 through the third pressure regulating valve group 5 and the angle spring safety valve 16; the angle spring safety valve 16 automatically takes off when the pressure of the tank exceeds the set value, preventing Explosion caused by excessive pressure; the bottom of the fuel gas buffer tank 1 is connected to the collecting tank 9 through the drain pipe, and the flange ball valve 17 is arranged on the drain pipe; the outer wall of the fuel gas buffer tank 1 is connected with a pressure gauge through the flange gate valve 10 11. Temperature gauge 12, liquid level gauge 13 and pressure regulator 15; the third pressure regulating valve group 5 is provided with a pressure control unit 14, and the pressure control unit 14 performs pressure regulation through the pressure signal fed back by the pressure regulator 15. Two flanged gate valves 10 are also connected to the outer wall of the fuel gas buffer tank for emergency treatment.
第二压力调节阀组4和第三压力调节阀组5均包括自力式压力调节阀和法兰球阀17。 Both the second pressure regulating valve group 4 and the third pressure regulating valve group 5 include self-operated pressure regulating valves and flanged ball valves 17 .
第一压力调节阀组包括法兰球阀17、法兰止回阀18和法兰闸阀10,法兰止回阀18可防止液体或气体倒流,法兰闸阀10可实现快速截断。 The first pressure regulating valve group includes a flanged ball valve 17, a flanged check valve 18 and a flanged gate valve 10. The flanged check valve 18 can prevent backflow of liquid or gas, and the flanged gate valve 10 can realize rapid shutoff.
本实用新型在实际工作中,当甲醇制高清洁燃料装置再生催化剂时,需要运行催化剂再生加热炉,此时,来自油品分离吸收塔的压力为1.0 MPa ~1.4MPa的燃料气和来自LPG汽化器0.4MPa液化气同时进入燃料气缓冲罐,操作人员根据压力表显示的燃料气缓冲罐压力,来调节燃料气进口管道上安装的气动压力调节阀来控制燃料气放空量的大小,使燃料气缓冲罐内部压力稳定在0.5MPa~0.6MPa之间,然后燃料气经过缓冲罐顶部燃料气出口管道上的自力式压力调节阀,将燃料气压力降至0.35MPa后并入燃料气管网,输送至各用气设备,既保证了各用气设备的及时用气,又使生产工况稳定。当燃料气缓冲罐1的压力超过0.4MPa后,LPG汽化器会在第一压力调节阀组的作用下自动停止工作,不再输出液化气,这时燃料气系统将完全使用油品分离吸收塔产生的副产品燃料气,该副产品燃料气通过第二压力调节阀组的压力控制单元输送至燃料气缓冲罐内。操作人员需要定时打开燃料气缓冲罐底部设置的导淋排污阀将废液排到收集槽内,以防可燃液体或杂质积累带进燃料气管网造成加热炉或火炬的火嘴损坏,还可以将其中的烃类及其他有用组分收集起来了再次分离提纯。 In the actual work of the utility model, when the methanol-made high-clean fuel device regenerates the catalyst, it is necessary to run the catalyst regeneration heating furnace. At this time, the fuel gas with a pressure of 1.0 MPa ~ 1.4 MPa from the oil separation and absorption tower and the fuel gas from the LPG vaporizer The 0.4MPa liquefied gas enters the fuel gas buffer tank at the same time. According to the pressure of the fuel gas buffer tank displayed by the pressure gauge, the operator adjusts the pneumatic pressure regulating valve installed on the fuel gas inlet pipeline to control the amount of fuel gas venting, so that the fuel gas buffer The internal pressure of the tank is stabilized between 0.5MPa and 0.6MPa, and then the fuel gas passes through the self-operated pressure regulating valve on the fuel gas outlet pipeline on the top of the buffer tank to reduce the pressure of the fuel gas to 0.35MPa and then merges into the fuel gas pipeline network and is transported to each The gas equipment not only ensures the timely gas consumption of each gas equipment, but also stabilizes the production conditions. When the pressure of the fuel gas buffer tank 1 exceeds 0.4MPa, the LPG carburetor will automatically stop working under the action of the first pressure regulating valve group, and no longer output liquefied gas. At this time, the fuel gas system will completely use the oil separation and absorption tower to generate The by-product fuel gas is delivered to the fuel gas buffer tank through the pressure control unit of the second pressure regulating valve group. The operator needs to regularly open the drain valve set at the bottom of the fuel gas buffer tank to discharge the waste liquid into the collection tank, so as to prevent the accumulation of flammable liquid or impurities from being brought into the fuel gas pipe network and cause damage to the burner of the heating furnace or torch. The hydrocarbons and other useful components are collected and separated and purified again.
本实用新型的燃料气回收装置,按照20万吨/年甲醇制高清洁燃料的生产规模,每年三台反应器催化剂再生时长共约3000小时,每小时平均消耗燃料气约150Nm3,如果使用10元/Nm3的液化气,每年需花费450万元人民币;如果使用油品分离放空的燃料气,属于废物利用,不需要任何额外的费用,可节省大量的燃料费用。 The fuel gas recovery device of the present utility model, according to the production scale of 200,000 tons/year methanol-based high-clean fuel, the catalyst regeneration time of the three reactors is about 3000 hours each year, and the average consumption of fuel gas per hour is about 150Nm 3 , if using 10 Liquefied gas in RMB/Nm 3 costs RMB 4.5 million per year; if the fuel gas that is emptied after oil separation is used, it is waste utilization and does not require any additional costs, which can save a lot of fuel costs.
在以上的描述中阐述了很多具体细节以便于充分理解本实用新型。但是以上描述仅是本实用新型的较佳实施例而已,本实用新型能够以很多不同于在此描述的其它方式来实施,因此本实用新型不受上面公开的具体实施的限制。同时任何熟悉本领域技术人员在不脱离本实用新型技术方案范围情况下,都可利用上述揭示的方法和技术内容对本实用新型技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本实用新型技术方案保护的范围内。 In the above description, many specific details are set forth in order to fully understand the utility model. However, the above description is only a preferred embodiment of the utility model, and the utility model can be implemented in many other ways different from those described here, so the utility model is not limited by the specific implementation disclosed above. At the same time, any person skilled in the art can use the methods and technical content disclosed above to make many possible changes and modifications to the technical solution of the present utility model without departing from the scope of the technical solution of the utility model, or modify it into an equivalent change, etc. effective example. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention, which do not deviate from the technical solution of the present utility model, still belong to the scope of protection of the technical solution of the present utility model.
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| CN201420808684.3U CN204358439U (en) | 2014-12-19 | 2014-12-19 | A kind of fuel gas recycle device |
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| CN201420808684.3U CN204358439U (en) | 2014-12-19 | 2014-12-19 | A kind of fuel gas recycle device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105233560A (en) * | 2015-08-28 | 2016-01-13 | 成都正广科技有限公司 | Liquefied natural gas filtering device |
| CN115127023A (en) * | 2022-06-15 | 2022-09-30 | 新疆中泰创新技术研究院有限责任公司 | Fuel gas supply system for impregnated bond paper drying line using formaldehyde-making tail gas |
| CN116772112A (en) * | 2023-07-03 | 2023-09-19 | 江西心连心化学工业有限公司 | Safe and energy-saving tail gas pressure recovery system and tail gas pressure recovery method thereof |
-
2014
- 2014-12-19 CN CN201420808684.3U patent/CN204358439U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105233560A (en) * | 2015-08-28 | 2016-01-13 | 成都正广科技有限公司 | Liquefied natural gas filtering device |
| CN115127023A (en) * | 2022-06-15 | 2022-09-30 | 新疆中泰创新技术研究院有限责任公司 | Fuel gas supply system for impregnated bond paper drying line using formaldehyde-making tail gas |
| CN116772112A (en) * | 2023-07-03 | 2023-09-19 | 江西心连心化学工业有限公司 | Safe and energy-saving tail gas pressure recovery system and tail gas pressure recovery method thereof |
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Denomination of utility model: Fuel gas recovery device Effective date of registration: 20190812 Granted publication date: 20150527 Pledgee: Shengjing Bank Co.,Ltd. Tianjin Branch Pledgor: TANGSHAN REALM INDUSTRY AND COMMERCE CO.,LTD. Registration number: Y2019120000002 |
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