CN204356585U - A kind of mechanization production system of china picture-character paper - Google Patents
A kind of mechanization production system of china picture-character paper Download PDFInfo
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- CN204356585U CN204356585U CN201420808177.XU CN201420808177U CN204356585U CN 204356585 U CN204356585 U CN 204356585U CN 201420808177 U CN201420808177 U CN 201420808177U CN 204356585 U CN204356585 U CN 204356585U
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Abstract
The utility model discloses a kind of mechanization production system of china picture-character paper, mainly comprise: at least one net groove, at least one first cylinder mould, paper shaped device, Curtain line shaped device, and drying unit.Mechanization production system architecture of the present utility model is simple, and the china picture-character paper adopting this system obtained is the same with manual china picture-character paper, not only contain rice paper line skin texture clearly, papery is pure white, fine and smooth, and profit ink is effective, and pulling force is strong, and production technology is simpler, with short production cycle, production capacity is strong, is convenient to realize suitability for industrialized production.
Description
Technical field
The utility model belongs to pulp technology for making paper, is specifically related to a kind of mechanization production system of china picture-character paper.
Background technology
In recent years, the art paper of various agitation modelled after an antique was quietly popular in the large ground of China.As the china picture-character paper of China's one of " writing brush, ink stick, ink slab and paper ", with the ink wetting capability of its excellence, durability, morphotropism, the performance such as little and insect resistace, is more and more subject to the favor of Ge great publishing house.This is because the starting of " painting and calligraphy heat " of the going on the market of famous expert's traditional Chinese Painting wall calendar, children and the elderly, the release etc. of various manual paper product (as emulation traditional Chinese Painting, paper-cut) in tourist industry, impel the situation of rice paper very good.
But the traditional method of china picture-character paper is for making by hand, the production of china picture-character paper is completed from getting the raw materials ready to, production cycle is greatly about about half a year, and labour intensity is large, cost of labor is high, and the skilled worker of existing hand papermaking also lacks very much, and then causes production capacity extremely low, can not accomplish scale production, can not meet the demand in market far away; Further, hand papermaking production cost is high, and quire at about 300 yuan, and normally adopts family workshop type to produce, and produces and quite disperses, and process and the discharge difficulty of sewage are large, are extremely unfavorable for the protection of environment; But up to now, there are no the report of the mechanization production of china picture-character paper.
Utility model content
The purpose of this utility model is aimed at the problem that the preparation system of existing china picture-character paper is complicated, the production cycle is long, cost is high and can not meet the need of market, a kind of mechanization production system of china picture-character paper is provided, this system architecture is simple, and the china picture-character paper adopting this system to prepare is the same with manual china picture-character paper, not only contain rice paper line skin texture clearly, papery is pure white, fine and smooth, profit ink is effective, pulling force is strong, and production technology is simpler, with short production cycle, production capacity is strong, is convenient to realize suitability for industrialized production.
In order to achieve the above object, an embodiment of the present utility model is to provide a kind of mechanization production system of china picture-character paper, mainly comprises:
In order to pulpboard making beating to be processed the pulping system to slurry, at least one is in order to store and to carry the net groove of slurry, at least one is in order to the slurry that receives in described net groove and carry out to described slurry the first cylinder mould that starching process obtains cylinder mould starching l Water Paper page, in order to the slurry that receives in described net groove and carry out starching process must the Curtain line shaped device of l Water Paper page containing rice paper line skin texture, in order to described cylinder mould starching l Water Paper page and the described l Water Paper page containing rice paper line skin texture are pressed together the rubber roll forming l Water Paper page, in order to carry out the dewater unit of preliminary hydro-extraction to described l Water Paper page, and in order to carry out the dry drying unit obtaining china picture-character paper to the l Water Paper page after dehydration.
The mechanization production system of china picture-character paper also comprises paper shaped device, is arranged between net groove and Curtain line shaped device.
Described paper shaped device is profiled sheeting or plastics rubber; Described profiled sheeting is iron plate or plastic plate.
Described Curtain line shaped device comprises bamboo Curtain, and described bamboo Curtain is the texture according to hand papermaking bamboo Curtain used, the filter screen being material knitting with bamboo silk, steel wire or plastic wire.
Described Curtain line shaped device also comprises and being arranged on below described bamboo Curtain in order to protect the lining net of bamboo Curtain.
Described pulping system comprise connect successively pulper, fiberizer, copy forebay, stuff box and pulp-water mixing pit.
Described dewater unit is vacuum tank.
One end of described Curtain line shaped device is enclosed within the second cylinder mould that diameter is 0.5m or 1.0m, other end deflector roll tensioning; Wherein, the girth of Curtain line shaped device is 5 ~ 7m.
The below of described first cylinder mould and Curtain line shaped device is equipped with the reciprocating cleaning device in order to clean the first cylinder mould or Curtain line shaped device.
The front of described first cylinder mould is also provided with the adjustable arc plate regulating described first cylinder mould starching size, also be provided with the rubber preventing slurry to underflow stream in the below of the adjustable arc plate pressing close to the first cylinder mould place, and net groove above described adjustable arc plate is also provided with the drainage tube preventing slurry to overflow.
Described first cylinder mould is disposed with from inside to outside net and one deck 100 object veil in one deck 14 object spacer screen, one deck 40 object.
Described drying unit by connect successively the syllogic baking oven of prebake is carried out to described l Water Paper page and at least one drying cylinder forms.
The mechanization production system of china picture-character paper of the present utility model has following beneficial effect:
1) mechanization production system architecture of the present utility model is simple, and the china picture-character paper adopting this system obtained is the same with manual china picture-character paper, not only contain rice paper line skin texture clearly, papery is pure white, fine and smooth, and profit ink is effective, and pulling force is strong, and production technology is simpler, with short production cycle, production capacity is strong, is convenient to realize suitability for industrialized production.
2) the utility model is by arranging Curtain line shaped device, while reaching mechanization production, can also ensure that the china picture-character paper produced contains the Curtain line skin texture the same with manual rice paper, namely while ensuring the quality of products, also assures that output, is a very promising mechanization production system.
3) drying unit of the present utility model is also provided with the syllogic baking oven in order to carry out prebake to l Water Paper page, before strong drying is carried out to l Water Paper page, first carry out prebake, thus avoid the dry paper fibre caused by force to have damage, the problem easily turn to be yellow, become fragile.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment 1 of the mechanization production system of the china picture-character paper of the application.
Fig. 2 is the structural representation of the copy paper system of embodiment 1.
Fig. 3 is the structural representation of the Curtain line shaped device of embodiment 1.
Fig. 4 is the structural representation of the drying unit of embodiment 1.
Fig. 5 is the structural representation of the reciprocating cleaning device of the application.
Wherein, 1, dividing plate; 2, net groove; 3, adjustable arc plate; 4, rubber; 5, the first cylinder mould; 6, reciprocating cleaning device; 7, profiled sheeting; 8, deflector roll; 9, plastic lining net; 10, bamboo Curtain; 11, the second cylinder mould; 12, felt; 13, vacuum tank; 14, rubber roll; 15, drainage tube; 16, high-concentration pulper; 17, stock pump is taken out; 18, pulp storage tank; 19, fiberizer; 20, forebay is destroyed; 21, stuff box; 22, pulp-water mixing pit; 23, Curtain line shaped device; 24, syllogic baking oven; 25, drying cylinder; 26, dispersant molten pool.
Detailed description of the invention
For making the object of the application, technical scheme and advantage clearly, below in conjunction with drawings and the specific embodiments, the application is described in further detail.
embodiment 1
The mechanization production system of the china picture-character paper of the application, as shown in Figure 1, comprises pulping system, copy paper system, dewater unit and drying unit; Wherein, pulping system comprises high-concentration pulper 16 in order to be carried out smashing by pulpboard, pulp storage tank 18, fiberizer 19, makes slurry concentration keep destroying forebay 20 uniformly in order to stir slurry, in order to prepare the thickness of paper needed for basis, regulates the how many stuff box 21 of slurry and regulate slurry to the pulp-water mixing pit 22 of desired concn by adding water.
As shown in Figure 2, copy paper system comprises two net grooves 2, first cylinder mould 5, second cylinder mould 11, profiled sheeting 7 and Curtain line shaped device 23; The 14 object plastic lining nets 9 that Curtain line shaped device 23 comprises bamboo Curtain 10 and is enclosed within below bamboo Curtain; Dewater unit is vacuum tank, is separately positioned on the felt in the first cylinder mould front and the second cylinder mould front, in order to carry out preliminary hydro-extraction to the l Water Paper page obtained after starching process.
Wherein, a net groove 2 is connected with the first cylinder mould 5, and the top of the first cylinder mould 5 is provided with rubber roll 14, in order to be depressed on felt 12 by the cylinder mould starching l Water Paper page obtained after the first cylinder mould 5 starching process; The rear of rubber roll 14 is also provided with vacuum tank 13, in order to the cylinder mould starching l Water Paper page be transferred on felt is carried out preliminary hydro-extraction; Also be provided with adjustable arc plate 3 in the front of the first cylinder mould 5, this adjustable arc plate 3 can regulate the starching size in the first cylinder mould 5, in the below of adjustable arc plate 3, presses close to the first cylinder mould 5 place and is also provided with rubber 4, prevent slurry from flowing in the first cylinder mould; Net groove 2 above adjustable arc plate 3 is also provided with drainage tube 15, the slurry overflowed is imported to pulp-water mixing pit by drainage tube again, avoid slurry to waste above cylinder mould.In addition, the reciprocating cleaning device 6 in order to clean the first cylinder mould is also provided with in the below of the first cylinder mould 5, as shown in Figure 5, the water pipe 63 that this reciprocating cleaning device 6 comprises motor 61, be connected with motor 61 by connecting rod 62 and the high-pressure hydraulic pump 66 be connected with water pipe 63 by flexible pipe 65, several holes 64 are offered in water pipe 63, water is driven in water pipe 63 by high-pressure hydraulic pump 66, flowed out by the hole 64 in water pipe 63, motor 61 drives water pipe 63 reciprocating by connecting rod 62, cleans the first cylinder mould 5; First cylinder mould 5 is disposed with from inside to outside net and one deck 100 object veil in one deck 14 object spacer screen, one deck 40 object; Be provided with dividing plate 1 in net groove 2, make the slurry in net groove 2 flowing process in multipacting hit, make slurry mix evenly, and also can play buffering flow velocity effect.
Another net groove 2 is connected with profiled sheeting 7 and Curtain line shaped device 24 successively; Curtain line shaped device 24 comprises bamboo Curtain 10 and is arranged at 14 object plastic lining nets 9 below bamboo Curtain 10, arranges plastic lining net 9 and can reduce friction to bamboo Curtain 10, increase the service life of bamboo Curtain; Wherein, bamboo Curtain 10 is by the texture according to hand papermaking bamboo Curtain used, with bamboo silk, steel wire or plastic wire for raw material, adopts the filter screen of nylon or chemical lines braiding; The girth of bamboo Curtain 10 and plastic lining net 9 is 5.6m.
Wherein, as shown in Figure 3, bamboo Curtain 10 and the one end be connected with profiled sheeting in plastic lining net 9 can be enclosed within the second cylinder mould 11 that diameter is 0.5m, the other end carries out tensioning smoothing from the inner side of bamboo Curtain 10 with two deflector rolls 8, and bamboo Curtain 10 and plastic lining net 9 transmit under the effect of the second cylinder mould 11 and deflector roll 8.
In addition, bamboo Curtain 10 and the one end be connected with profiled sheeting in plastic lining net 9 also can be enclosed within the second cylinder mould 11, an other end deflector roll 8 tensioning.
The reciprocating cleaning device 6 that the second cylinder mould 11, bamboo Curtain 10 and plastic lining net 9 are cleaned is provided with in the below of the second cylinder mould 11; The top of the second cylinder mould 11 is also provided with rubber roll 14, in order to cylinder mould starching l Water Paper page and the l Water Paper page through the process of Curtain line shaped device to be pressed together, forms the l Water Paper page containing rice paper line skin texture.
As shown in Figure 4, drying unit comprises the syllogic baking oven 24 and drying cylinder 25 that are connected successively.
The process adopting the system mechanization of the application to produce china picture-character paper is:
(1) select bamboo pulp plate and bamboo wood mixing pulpboard to be raw material, drop into 1m respectively
3high-concentration pulper 16 in stirring to pulp, beating consistency is 3%, then is delivered in pulp storage tank 18; Slurry in pulp storage tank 18 got in fiberizer 19 carry out defibrination with taking out stock pump 17, slurry is discongested and levigately reaches 20 ° of SR to beating degree; Ground slurry being sent into and copies in forebay 20, then being evacuated in stuff box 21 by taking out stock pump 17, according to the thickness adjustment blowing of paper number, unnecessary slurry returns again destroies forebay 20; Be delivered in pulp-water mixing pit 22 by slurry in stuff box 21, the concentration of sizing mixing to slurry that adds water is 1 ‰, obtained slurry.
(2) ground slurry is evacuated to respectively in two net grooves 2, after the polyacrylamide solution modulated in dispersant molten pool 26 in advance adding slurry weight 1 ‰ in net groove 2 carries out homogeneous process to slurry, slurry in a net groove 2 enters into the first cylinder mould 5 and carries out starching process, the l Water Paper page retained on the first cylinder mould 5 is transferred on felt 12 under the effect of rubber roll 14, carry out in the process transmitted following felt 12, also carry out preliminary hydro-extraction through vacuum tank 13, obtain cylinder mould starching l Water Paper page.
Slurry in another net groove 2 enters into profiled sheeting 7, and then flow on bamboo Curtain 10 and carry out starching process, after drainage again be with together with cylinder mould starching l Water Paper page that last first cylinder mould 5 of coming is formed presses to by rubber roll 14 through felt 12, finally obtain the l Water Paper page containing rice paper line skin texture through twice sizing process formation, this l Water Paper page goes on felt 12 under the effect of rubber roll 14.
(2) the l Water Paper page containing rice paper line skin texture formed through twice sizing process brings to vacuum tank 13 by felt 12 and carries out press dewatering again, remove the moisture of page 30 ~ 40%, be delivered to syllogic baking oven 24 by felt again and carry out prebake, deliver to again on drying cylinder 25 and carry out drying under the pressure of 0.1 Mpa, obtain china picture-character paper.Wherein, in syllogic baking oven 24, the temperature of first, second, and third baking stage is respectively 60 DEG C, 100 DEG C and 80 DEG C, the mode of prebake be by; This elder generation is adopted to carry out pre-dried form in an oven, can make page as naturally drying during hand made paper, first carry out slow drying, then send on drying cylinder 25 and carry out drying, fiber has damage to avoid drying by force to cause paper to occur, paper easily turns to be yellow, the problem that becomes fragile.
embodiment 2
The mechanization production system of the china picture-character paper of the application, comprises pulping system, copy paper system, dewater unit and drying unit; Wherein, pulping system comprises high-concentration pulper 16 in order to be carried out smashing by pulpboard, pulp storage tank 18, fiberizer 19, makes slurry concentration keep destroying forebay 20 uniformly in order to stir slurry, in order to prepare the thickness of paper needed for basis, regulates the how many stuff box 21 of slurry and regulate slurry to the pulp-water mixing pit 22 of desired concn by adding water.
Copy paper system comprises three net grooves 2, two the first cylinder mould 5, second cylinder moulds 11, profiled sheeting 7 and Curtain line shaped devices 23; The 14 object plastic lining nets 9 that Curtain line shaped device 23 comprises bamboo Curtain 10 and is enclosed within below bamboo Curtain; Dewater unit is vacuum tank, is separately positioned on the felt in the first cylinder mould front and the second cylinder mould front, in order to carry out preliminary hydro-extraction to the l Water Paper page obtained after starching process; Drying unit comprises two drying cylinders 25.
Wherein, there are two net grooves 2 to be connected with the first cage 5 respectively, complete the starching processing procedure on the first cylinder mould 5 separately; Another net groove 2 is connected with profiled sheeting 7 and Curtain line shaped device successively; Wherein, net groove 2, first cylinder mould 5 is all identical with embodiment 1 with the vibrational power flow of Curtain line shaped device.
The process adopting the system mechanization of the application to produce china picture-character paper is:
(1) select bamboo pulp plate and bamboo wood mixing pulpboard to be raw material, drop into 1m respectively
3high-concentration pulper 16 in stirring to pulp, beating consistency is 3%, then is delivered in pulp storage tank 18; Slurry in pulp storage tank 18 got in fiberizer 19 carry out defibrination with taking out stock pump 17, slurry is discongested and levigately reaches 30 ° of SR to beating degree; Ground slurry being sent into and copies in forebay 20, then being evacuated in stuff box 21 by taking out stock pump 17, according to the thickness adjustment blowing of paper number, unnecessary slurry returns again destroies forebay 20; Be delivered in pulp-water mixing pit 22 by slurry in stuff box 21, the concentration of sizing mixing to slurry that adds water is 1 ‰, obtained slurry.
(2) after the polyacrylamide solution prepared in advance adding slurry weight 3 ‰ in each net groove again carries out homogeneous process to slurry, slurry in two net grooves 2 enters into the first cylinder mould 5 respectively and carries out starching process, the l Water Paper page retained on the first cylinder mould 5 is transferred on felt 12 under the effect of rubber roll 14, carry out in the process transmitted following felt, also carry out preliminary hydro-extraction through vacuum tank 13, obtain cylinder mould starching l Water Paper page.In addition, the number of times adopting the first cylinder mould 5 to carry out starching can adjust according to the thickness of required paper, can arrange first cylinder mould 5, two the first cylinder moulds 5 or multiple first cylinder mould 5.
Slurry in another net groove 2 enters into profiled sheeting 7, and then flow on bamboo Curtain 10 and carry out starching process, pressed together by rubber roll 14 with the cylinder mould starching l Water Paper page that formed on front two first cylinder moulds 5 of coming through felt band again after drainage, finally obtain the l Water Paper page containing rice paper line skin texture through three sizing process formation, this l Water Paper page goes on felt under the effect of rubber roll 14.
(3) the l Water Paper page containing rice paper line skin texture formed through three sizing process brings to vacuum tank 13 by felt 12 and dewaters, remove the moisture of page 30 ~ 40%, be delivered to successively on two drying cylinders 25 by felt again and carry out drying under the pressure of 0.5Mpa, obtain china picture-character paper.
Claims (12)
1. the mechanization production system of a china picture-character paper, it is characterized in that, mainly comprise: in order to pulpboard making beating to be processed the pulping system to slurry, at least one is in order to store and to carry the net groove of slurry, at least one is in order to the slurry that receives in described net groove and carry out to described slurry the first cylinder mould that starching process obtains cylinder mould starching l Water Paper page, in order to the slurry that receives in described net groove and carry out starching process must the Curtain line shaped device of l Water Paper page containing rice paper line skin texture, in order to described cylinder mould starching l Water Paper page and the described l Water Paper page containing rice paper line skin texture are pressed together the rubber roll forming l Water Paper page, in order to carry out the dewater unit of preliminary hydro-extraction to described l Water Paper page, and in order to carry out the dry drying unit obtaining china picture-character paper to the l Water Paper page after dehydration.
2. the mechanization production system of china picture-character paper according to claim 1, is characterized in that: also comprise paper shaped device, is arranged between net groove and Curtain line shaped device.
3. the mechanization production system of china picture-character paper according to claim 2, is characterized in that: described paper shaped device is profiled sheeting or plastics rubber; Described profiled sheeting is iron plate or plastic plate.
4. the mechanization production system of china picture-character paper according to claim 1, is characterized in that: described Curtain line shaped device comprises bamboo Curtain, and described bamboo Curtain is the texture according to hand papermaking bamboo Curtain used, the filter screen being material knitting with bamboo silk, steel wire or plastic wire.
5. the mechanization production system of china picture-character paper according to claim 4, is characterized in that: described Curtain line shaped device also comprises and being arranged on below described bamboo Curtain in order to protect the lining net of bamboo Curtain.
6. the mechanization production system of china picture-character paper according to claim 1, is characterized in that: described pulping system comprise connect successively pulper, fiberizer, copy forebay, stuff box and pulp-water mixing pit.
7. the mechanization production system of china picture-character paper according to claim 1, is characterized in that: described dewater unit is vacuum tank.
8. the mechanization production system of china picture-character paper according to claim 1, is characterized in that: one end of described Curtain line shaped device is enclosed within the second cylinder mould that diameter is 0.5m or 1.0m, other end deflector roll tensioning; Wherein, the girth of Curtain line shaped device is 5 ~ 7m.
9. the mechanization production system of china picture-character paper according to claim 1, is characterized in that: the below of described first cylinder mould and Curtain line shaped device is equipped with the reciprocating cleaning device in order to clean the first cylinder mould or Curtain line shaped device.
The mechanization production system of 10.1 china picture-character papers according to claim 1, it is characterized in that: the front of described first cylinder mould is also provided with to regulate the adjustable arc plate of described first cylinder mould starching size, also be provided with the rubber preventing slurry to underflow stream in the below of the adjustable arc plate pressing close to the first cylinder mould place, and net groove above described adjustable arc plate is also provided with the drainage tube preventing slurry to overflow.
The mechanization production system of 11. china picture-character papers according to claim 1, is characterized in that: described first cylinder mould is disposed with from inside to outside net and one deck 100 object veil in one deck 14 object spacer screen, one deck 40 object.
The mechanization production system of 12. china picture-character papers according to claim 1, is characterized in that: described drying unit by connect successively the syllogic baking oven of prebake is carried out to described l Water Paper page and at least one drying cylinder forms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420808177.XU CN204356585U (en) | 2014-12-19 | 2014-12-19 | A kind of mechanization production system of china picture-character paper |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420808177.XU CN204356585U (en) | 2014-12-19 | 2014-12-19 | A kind of mechanization production system of china picture-character paper |
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| Publication Number | Publication Date |
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| CN204356585U true CN204356585U (en) | 2015-05-27 |
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| CN201420808177.XU Expired - Fee Related CN204356585U (en) | 2014-12-19 | 2014-12-19 | A kind of mechanization production system of china picture-character paper |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107974859A (en) * | 2017-12-29 | 2018-05-01 | 安徽常春纸业有限公司 | A kind of rice paper mechanized production system |
-
2014
- 2014-12-19 CN CN201420808177.XU patent/CN204356585U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107974859A (en) * | 2017-12-29 | 2018-05-01 | 安徽常春纸业有限公司 | A kind of rice paper mechanized production system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150527 Termination date: 20201219 |