CN204346896U - Direct-reading spectrometer is utilized to complete the clamping device of bar chemical composition test - Google Patents
Direct-reading spectrometer is utilized to complete the clamping device of bar chemical composition test Download PDFInfo
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- CN204346896U CN204346896U CN201420815070.8U CN201420815070U CN204346896U CN 204346896 U CN204346896 U CN 204346896U CN 201420815070 U CN201420815070 U CN 201420815070U CN 204346896 U CN204346896 U CN 204346896U
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- 238000012360 testing method Methods 0.000 title claims abstract description 20
- 239000000126 substance Substances 0.000 title claims abstract description 15
- 239000000203 mixture Substances 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 239000000523 sample Substances 0.000 description 25
- 238000001514 detection method Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000009614 chemical analysis method Methods 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 239000013068 control sample Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005464 sample preparation method Methods 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
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- Other Investigation Or Analysis Of Materials By Electrical Means (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种利用直读光谱仪完成棒材化学成分试验的夹持装置。The utility model relates to a clamping device which uses a direct-reading spectrometer to complete a bar material chemical composition test.
背景技术Background technique
棒材种类繁多,应用广泛,根据化学成分的不同,其力学性能和应用领域也有着很大区别。为此,企业在生产过程中,需要对产品进行化学成分的试验,以便区分钢材和改进生产工艺。There are many kinds of rods, which are widely used. According to the different chemical components, their mechanical properties and application fields are also very different. For this reason, in the production process, the enterprise needs to test the chemical composition of the product in order to distinguish the steel and improve the production process.
目前测定钢铁中碳、锰、硫含量的方法主要有两大类:一类是化学分析法,该类方法准确度高、对样品要求低、测定范围较宽,多作为仲裁方法使用,但该方法制样繁琐、分析过程复杂、分析时间较长、试验人员需有较强的理论知识和动手能力;第二类是仪器分析方法,该方法具有分析速度快、可同时测定钢材多种化学元素的含量,准确度高、操作简便、检出限低,人员易操作等优点,但该方法对测试样品尺寸及控样标钢的测试范围存在局限性,如我公司从德国引进的SPECTROLAB M10光电直读光谱仪,由于受火花台板激发槽径的限制,其样品的测试范围为规格大于13mm的棒材样品或块状样品。而我公司生产的及使用的盘条大多为13mm以下。当利用其检测直径小于13mm以下的样品时,由于没有小规格样品专用的分析程序、台板和卡具,无法准确完成小规格样品化学成份的快速检测,获取的数据误差较大。At present, there are two main methods for determining the content of carbon, manganese and sulfur in iron and steel: one is the chemical analysis method, which has high accuracy, low requirements for samples, and a wide range of determination, and is mostly used as an arbitration method. The sample preparation method is cumbersome, the analysis process is complicated, the analysis time is long, and the test personnel need to have strong theoretical knowledge and hands-on ability; the second type is the instrument analysis method, which has the advantages of fast analysis speed and simultaneous determination of multiple chemical elements in steel. content, high accuracy, easy operation, low detection limit, and easy operation by personnel, etc., but this method has limitations on the size of the test sample and the test range of the control sample standard steel, such as the SPECTROLAB M10 photoelectric sensor imported from Germany by our company Due to the limitation of the excitation groove diameter of the spark table, the direct reading spectrometer can test the samples of rod samples or block samples with a specification greater than 13mm. Most of the wire rods produced and used by our company are below 13mm. When using it to detect samples with a diameter of less than 13mm, because there is no special analysis program, platform and fixture for small-sized samples, it is impossible to accurately complete the rapid detection of the chemical composition of small-sized samples, and the obtained data has large errors.
实用新型内容Utility model content
本实用新型的目的是针对现有技术中存在的技术缺陷,而提供一种利用直读光谱仪完成直径为Φ4mm~Φ11mm棒材化学成分试验的夹持装置。The purpose of the utility model is to provide a clamping device for testing the chemical composition of rods with a diameter of Φ4mm-Φ11mm by using a direct-reading spectrometer to solve the technical defects in the prior art.
为实现本实用新型的目的所采用的技术方案是:The technical scheme adopted for realizing the purpose of this utility model is:
一种利用直读光谱仪完成棒材化学成分试验的夹持装置,包括顶盖、夹持机构和底盖,所述夹持机构包括第一U形固定块、第二U形固定块、第一夹持手柄、第一V形夹持块、第一支撑连接杆、第一夹持弹簧、第二夹持手柄、第二V形夹持块、第二支撑连接杆、第二夹持弹簧,所述第一U形固定块与第二U形固定块组合后组成中空的固定底座,所述固定底座中空的部分内安装有所述第一V形夹持块和第二V形夹持块,夹持状态时,所述第一V形夹持块和第二V形夹持块相对的V形口部分形成菱形的样品过孔,所述第一支撑连接杆一端与所述第一夹持手柄固定连接,另一端穿过所述第一V形夹持块与所述第二V形夹持块固定连接,所述第二支撑连接杆一端与所述第二夹持手柄固定连接,另一端穿过所述第二V形夹持块与所述第一V形夹持块固定连接,所述第一V形夹持块外端与所述第一U形固定块之间安装有所述第一夹持弹簧,所述第二V形夹持块外端与所述第二U形固定块之间安装有所述第二夹持弹簧;所述顶盖上与所述样品过孔相对应的位置设置有顶样品孔,所述底盖端面设置有一体的卡具定位环,所述底盖上与所述样品过孔相对的位置设置有底样品孔;所述顶盖和底盖分别与所述固定底座固定连接;所述菱形的样品过孔、顶样品孔和底样品孔中心处在同一直线上。A clamping device that uses a direct-reading spectrometer to complete a bar chemical composition test, including a top cover, a clamping mechanism and a bottom cover, the clamping mechanism includes a first U-shaped fixed block, a second U-shaped fixed block, a first Clamping handle, first V-shaped clamping block, first supporting connecting rod, first clamping spring, second clamping handle, second V-shaped clamping block, second supporting connecting rod, second clamping spring, The first U-shaped fixing block and the second U-shaped fixing block are combined to form a hollow fixed base, and the first V-shaped clamping block and the second V-shaped clamping block are installed in the hollow part of the fixed base , in the clamping state, the V-shaped mouth part of the first V-shaped clamping block and the second V-shaped clamping block opposite form a diamond-shaped sample through hole, and one end of the first support connecting rod is connected to the first clamp The holding handle is fixedly connected, the other end passes through the first V-shaped clamping block and is fixedly connected to the second V-shaped clamping block, and one end of the second support connecting rod is fixedly connected to the second clamping handle, The other end passes through the second V-shaped clamping block and is fixedly connected to the first V-shaped clamping block, and the outer end of the first V-shaped clamping block is installed between the first U-shaped fixing block The first clamping spring, the second clamping spring is installed between the outer end of the second V-shaped clamping block and the second U-shaped fixed block; The position corresponding to the hole is provided with a top sample hole, the end surface of the bottom cover is provided with an integrated fixture positioning ring, and the bottom sample hole is provided at a position opposite to the sample hole on the bottom cover; the top cover and The bottom cover is respectively fixedly connected with the fixed base; the center of the diamond-shaped sample through hole, the top sample hole and the bottom sample hole are on the same straight line.
所述固定底座的两侧厚度不同,厚度小的一侧的固定底座内侧的所述第一V形夹持块上固定连接有滑块,所述滑块沿所述固定底座中空部分内侧滑动。The two sides of the fixed base have different thicknesses, and a slider is fixedly connected to the first V-shaped clamping block inside the fixed base on the side with smaller thickness, and the slider slides along the inner side of the hollow part of the fixed base.
所述第一V形夹持块、第二V形夹持块、第一支撑连接杆和第二支撑连接杆为铜质材料。The first V-shaped clamping block, the second V-shaped clamping block, the first supporting connecting rod and the second supporting connecting rod are made of copper material.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1通过本实用新型的夹持装置能够利用直读光谱仪完成直径为Φ4mm~Φ11mm棒材化学成分试验,检测数据具有较高的重复性和准确性。1. Through the clamping device of the utility model, the direct-reading spectrometer can be used to complete the chemical composition test of the bar with a diameter of Φ4mm~Φ11mm, and the detection data has high repeatability and accuracy.
2、本实用新型的夹持装置结构简单,使用方便,能够满足快速检测的需要。2. The clamping device of the present invention is simple in structure, easy to use, and can meet the needs of rapid detection.
3、本实用新型的夹持装置采用两个V形夹持块配合夹持样品,能够适应不同规格产品的试验需要。3. The clamping device of the utility model adopts two V-shaped clamping blocks to cooperate with clamping samples, which can meet the test requirements of products of different specifications.
附图说明Description of drawings
图1所示为本实用新型利用直读光谱仪完成棒材化学成分试验的夹持装置的前视图;Fig. 1 shows that the utility model utilizes the direct-reading spectrometer to complete the front view of the clamping device of the chemical composition test of the bar;
图2所述为图1的仰视图;Fig. 2 is described as the bottom view of Fig. 1;
图3所示为图1的俯视图;Figure 3 is a top view of Figure 1;
图4所示为图1的后视图;Figure 4 shows the rear view of Figure 1;
图5所示为夹持机构的结构示意图;Figure 5 shows a schematic structural view of the clamping mechanism;
图6所示为夹持机构夹持状态的示意图。Fig. 6 is a schematic diagram of the clamping state of the clamping mechanism.
具体实施方式Detailed ways
以下结合附图和具体实施例对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
本实用新型利用直读光谱仪完成棒材化学成分试验的夹持装置的示意图如图1-图6所示,包括顶盖1、夹持机构2和底盖3,所述夹持机构2包括第一U形固定块7、第二U形固定块11、第一夹持手柄4、第一V形夹持块8、第一支撑连接杆5、第一夹持弹簧6、第二夹持手柄13、第二V形夹持块9、第二支撑连接杆12、第二夹持弹簧10,所述第一U形固定块与第二U形固定块组合后组成中空的固定底座,所述固定底座中空的部分内安装有所述第一V形夹持块8和第二V形夹持块9,夹持状态时,所述所述第一V形夹持块8和第二V形夹持块9相对的V形口部分形成菱形的样品过孔18,所述第一支撑连接杆5一端与所述第一夹持手柄固定连接,另一端穿过所述第一V形夹持块8与所述第二V形夹持块9固定连接,所述第二支撑连接杆12一端与所述第二夹持手柄4固定连接,另一端穿过所述第二V形夹持块9与所述第一V形夹持块8固定连接,所述第一V形夹持块8外端与所述第一U形固定块7之间安装有所述第一夹持弹簧6,所述第二V形夹持块9外端与所述第二U形固定块11之间安装有所述第二夹持弹簧10。所述顶盖上与所述样品过孔18相对应的位置设置有顶样品孔17,所述底盖端面设置有一体的卡具定位环15,所述底盖3上与所述样品过孔18相对的位置设置有底样品孔15。所述顶盖1和底盖3分别与所述固定底座通过十字螺丝固定连接。所述菱形的样品过孔18、顶样品孔17和底样品孔16中心处在同一直线上。The utility model uses the direct reading spectrometer to complete the schematic diagram of the clamping device for the chemical composition test of the bar as shown in Figures 1-6, including a top cover 1, a clamping mechanism 2 and a bottom cover 3, and the clamping mechanism 2 includes a first One U-shaped fixed block 7, the second U-shaped fixed block 11, the first clamping handle 4, the first V-shaped clamping block 8, the first support connecting rod 5, the first clamping spring 6, the second clamping handle 13. The second V-shaped clamping block 9, the second support connecting rod 12, and the second clamping spring 10. The first U-shaped fixed block and the second U-shaped fixed block are combined to form a hollow fixed base. The first V-shaped clamping block 8 and the second V-shaped clamping block 9 are installed in the hollow part of the fixed base. In the clamping state, the first V-shaped clamping block 8 and the second V-shaped clamping block The opposite V-shaped mouth part of the clamping block 9 forms a diamond-shaped sample through hole 18. One end of the first support connecting rod 5 is fixedly connected to the first clamping handle, and the other end passes through the first V-shaped clamping handle. The block 8 is fixedly connected with the second V-shaped clamping block 9, one end of the second support connecting rod 12 is fixedly connected with the second clamping handle 4, and the other end passes through the second V-shaped clamping block 9 is fixedly connected with the first V-shaped clamping block 8, and the first clamping spring 6 is installed between the outer end of the first V-shaped clamping block 8 and the first U-shaped fixed block 7, The second clamping spring 10 is installed between the outer end of the second V-shaped clamping block 9 and the second U-shaped fixing block 11 . A top sample hole 17 is provided at a position corresponding to the sample passage hole 18 on the top cover, and an integrated fixture positioning ring 15 is provided on the end face of the bottom cover, and the bottom cover 3 is connected to the sample passage hole. The position opposite to 18 is provided with a bottomed sample hole 15 . The top cover 1 and the bottom cover 3 are respectively fixedly connected with the fixed base by Phillips screws. The centers of the diamond-shaped sample through hole 18 , the top sample hole 17 and the bottom sample hole 16 are on the same straight line.
为了保障第一V形夹持块8和第二V形夹持块9移动的可靠性,并简化安装工艺,所述固定底座的两侧厚度不同,厚度小的一侧的固定底座内侧的所述第一V形夹持块8上固定连接有滑块14,所述滑块14沿所述固定底座中空部分内侧滑动。In order to ensure the reliability of the movement of the first V-shaped clamping block 8 and the second V-shaped clamping block 9, and simplify the installation process, the thickness of the two sides of the fixed base is different, and all the inner sides of the fixed base on the side with smaller thickness A slider 14 is fixedly connected to the first V-shaped clamping block 8, and the slider 14 slides along the inner side of the hollow part of the fixed base.
为了提高耐磨性,所述第一V形夹持块8、第二V形夹持块9、第一支撑连接杆5和第二支撑连接杆12为铜质材料。In order to improve wear resistance, the first V-shaped clamping block 8 , the second V-shaped clamping block 9 , the first supporting connecting rod 5 and the second supporting connecting rod 12 are made of copper material.
使用时,将本实用新型的夹持装置放在台板上,通过台板上的V形槽使底样品孔16正对台板上的激发孔。通过推动两侧的第一夹持手柄4和第二夹持手柄13,使第一支撑连接杆5带动第二V形夹持块9、第二支撑连接杆12带动第一V形夹持块8向本侧移动,形成菱形样品过孔18,同时,第一夹持弹簧6和第二夹持弹簧10被压缩。将样品放入菱形样品过孔18中,松开第一夹持手柄4和第二夹持手柄13,第一夹持弹簧6和第二夹持弹簧10向对侧分别推动第一V形夹持块8和第二V形夹持块9,从而夹紧样品使其处于装置中央。样品的两端分别穿过顶样品孔17和底样品孔16。放置样品后,试验面与卡具定位环15的底面处于同一个平面上,之后按照标准进行试验。When in use, the clamping device of the present invention is placed on the platen, and the bottom sample hole 16 is facing the excitation hole on the platen through the V-shaped groove on the platen. By pushing the first clamping handle 4 and the second clamping handle 13 on both sides, the first supporting connecting rod 5 drives the second V-shaped clamping block 9, and the second supporting connecting rod 12 drives the first V-shaped clamping block 8 moves to this side to form a diamond-shaped sample passage hole 18, and at the same time, the first clamping spring 6 and the second clamping spring 10 are compressed. Put the sample into the rhombus sample hole 18, loosen the first clamping handle 4 and the second clamping handle 13, the first clamping spring 6 and the second clamping spring 10 push the first V-shaped clamp to the opposite side respectively The holding block 8 and the second V-shaped holding block 9, so as to clamp the sample so that it is in the center of the device. The two ends of the sample pass through the top sample hole 17 and the bottom sample hole 16 respectively. After the sample is placed, the test surface and the bottom surface of the fixture positioning ring 15 are on the same plane, and then the test is carried out according to the standard.
通过本实用新型的夹持装置能够利用直读光谱仪完成直径为Φ4mm~Φ11mm棒材化学成分试验,检测数据具有较高的重复性和准确性。使用方便,能够满足快速检测的需要。Through the clamping device of the utility model, the direct-reading spectrometer can be used to complete the chemical composition test of the bar with a diameter of Φ4mm-Φ11mm, and the detection data has high repeatability and accuracy. It is easy to use and can meet the needs of rapid detection.
以上所述仅是本实用新型的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these Improvement and retouching should also be regarded as the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104959512A (en) * | 2015-07-25 | 2015-10-07 | 周盈裕 | Metal forging machine pliers |
CN108362641A (en) * | 2018-02-06 | 2018-08-03 | 安徽东风机电科技股份有限公司 | A kind of accessory and its course of work for expanding spectroanalysis instrument range |
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2014
- 2014-12-19 CN CN201420815070.8U patent/CN204346896U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104959512A (en) * | 2015-07-25 | 2015-10-07 | 周盈裕 | Metal forging machine pliers |
CN104959512B (en) * | 2015-07-25 | 2017-03-01 | 东莞市华茂电子集团有限公司 | A kind of metal forging machine clamps handss |
CN108362641A (en) * | 2018-02-06 | 2018-08-03 | 安徽东风机电科技股份有限公司 | A kind of accessory and its course of work for expanding spectroanalysis instrument range |
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