CN204346167U - The instrument of laying bricks of cement kiln refractory brick - Google Patents
The instrument of laying bricks of cement kiln refractory brick Download PDFInfo
- Publication number
- CN204346167U CN204346167U CN201420808819.6U CN201420808819U CN204346167U CN 204346167 U CN204346167 U CN 204346167U CN 201420808819 U CN201420808819 U CN 201420808819U CN 204346167 U CN204346167 U CN 204346167U
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- guide post
- backboard
- pneumatic vibrator
- hole
- installing plate
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Abstract
The utility model discloses one, to knock dynamics consistent, balanced, can prevent refractory brick from damaging, ensure laying fireproof bricks precision and masonry quality, reduce labor strength simultaneously, improve the instrument of laying bricks of the cement kiln refractory brick of efficiency of laying bricks.Comprise installing rack, vibrating device, installing rack comprises installing plate, backboard, connecting rod, described installing plate, backboard are parallel to each other, the quantity of described connecting rod is at least three, each connecting rod is evenly located between installing plate, backboard, and perpendicular to installing plate, backboard, the two ends of each connecting rod are bolted to connection with installing plate, backboard respectively, form the installing rack of frame structure, the space that frame structure surrounds is the installing space of vibrating device, the centre of described backboard arranges a handle, and this handle extends along the direction of installing rack dorsad.
Description
Technical field
The utility model relates to cement and manufactures field, particularly relates to a kind of instrument of laying bricks of cement kiln refractory brick.
Background technology
Along with the high speed development of Chinese national economy, the consumption of cement increases day by day, NSP rotary kiln that is high-quality, energy-saving and environmental protection instead of mechanized cement shaft kiln gradually, cement kiln refractory brick needs to change once for about 1 year, because cement rotary kiln belongs to High Temperature Rotating equipment, have higher requirements to the mesh degree between brick and brick, the cement kiln daily output is advanced by leaps and bounds in recent years, the running of continous-stable is more and more important, cement kiln refractory brick to build requirement by laying bricks or stones also more and more higher.
Service life of cement kiln refractory brick, construction was genetic prerequisite, and use is the condition day after tomorrow mainly by the impact of construction quality and production status, and the very crucial step of construction quality is that brick-laying machine has been laid bricks the process of rear manual adjustment.In work progress in the past, large resin hammer, hand hammer, rubber instruments such as hammer of laying bricks often are used to lay bricks by manually knocking to adjust.Due to the dynamics of manually knocking be vary with each individual and because of time and different; even if also cannot to grasp dynamics of knocking consistent for adjustment workman for laying bricks of being skilled in technique at every turn; still more numerous adjustment workman that lays bricks more be difficult to ensure everyone at every turn the dynamics of knocking be consistent; such result often there will be the situations such as dynamics is inadequate, dynamics is excessive; refractory brick is slowly adjusted not in place; laying fireproof bricks precision is difficult to ensure and stablize, and directly has influence on cement kiln running rate and clinker.Further, because the dynamics of knocking is difficult to grasp, also easily because percussion power is spent greatly, refractory brick to be broken into pieces.Employing is manually knocked adjustment and is laid bricks, and labor strength is large, and need multiple spot repeatedly to knock, production efficiency is low, and easily causes worker injuries.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, there is provided one to knock dynamics consistent, balanced, can prevent refractory brick from damaging, ensure laying fireproof bricks precision and masonry quality, reduce labor strength simultaneously, improve the instrument of laying bricks of the cement kiln refractory brick of efficiency of laying bricks.
The purpose of this utility model is achieved in that
An instrument of laying bricks for cement kiln refractory brick, comprises installing rack, vibrating device,
Described installing rack comprises installing plate, backboard, connecting rod, described installing plate, backboard are parallel to each other, the quantity of described connecting rod is at least three, each connecting rod is evenly located between installing plate, backboard, and perpendicular to installing plate, backboard, the two ends of each connecting rod are bolted to connection with installing plate, backboard respectively, form the installing rack of frame structure, the space that frame structure surrounds is the installing space of vibrating device, the centre of described backboard arranges a handle, and this handle extends along the direction of installing rack dorsad;
Described vibrating device comprises pneumatic vibrator, the clamping device of pneumatic vibrator and guide post, described clamping device is made up of grip slipper and clamping clip, described grip slipper comprises base plate and gripping base, described base plate is provided with step down through hole and a multiple guide post via hole, this through hole centre between multiple guide post via hole of stepping down, described gripping base is fixed on base plate upper surface, and be positioned at the side of through hole of stepping down, gripping base is provided with an arc groove towards the one side of through hole axial line of stepping down, the axial line of this arc groove overlaps with the axial line of through hole of stepping down, it is corresponding in opposite directions with the arc groove of gripping base that described clamping clip is provided with another arc groove, the radius of the arc groove of described gripping base and clamping clip is equal, between described gripping base and the arc groove of clamping clip, pneumatic vibrator is set, clamping clip is by screw and gripping base is fastening is gripped by pneumatic vibrator, pneumatic vibrator upper end pushed down by one pressing plate, pressing plate is by bolt and gripping base, clamping clip is connected and fixed pneumatic vibrator axial location, the impact bar of pneumatic vibrator is passed down through the through hole of stepping down of base plate, guide post is sliding combined with respectively in each guide post via hole of described base plate, the upper elongated end of each guide post overlaps respectively and has upper Compress Spring, the lower end of upper Compress Spring is limited in base plate, upper Compress Spring upper end stop nut axial location, the downward-extension end of each guide post overlaps respectively and has lower Compress Spring, the upper end of lower Compress Spring is limited in base plate, the positive stop lug boss axial limiting that the lower end of lower Compress Spring is provided with by the downward-extension end of guide post, the lower end of each guide post is fixedly connected with described installing plate respectively by nut, described installing plate is provided with the impact bar of via hole for pneumatic vibrator of stepping down through stretching out, via hole of stepping down is positioned at the centre of installing plate, vibration percussion head is installed in the lower end of the impact bar of this pneumatic vibrator.
Described base plate is equipped with T-shaped lining in each guide post via hole, and each guide post coordinates with T-shaped casing slip, and the upper end of T-shaped lining is spacing to upper Compress Spring.
The radius of through hole that described base plate is stepped down is less than the radius of arc groove on gripping base, forms the axle location ladder of pneumatic vibrator.
The circular arc of the arc groove on described gripping base, clamping clip is minor arc.
Be respectively equipped with limiting gasket between described each upper Compress Spring and corresponding stop nut, each limiting gasket is enclosed within corresponding guide post respectively.
Owing to have employed technique scheme, the utility model has following beneficial effect:
The installing rack of frame structure provides the installing space of vibrating device, and the centre of installing rack backboard arranges a handle, and this handle extends along the direction of installing rack dorsad, is convenient to hand-held, or fixes with other equipment controlling instrument of originally laying bricks.Clamping clip by screw and gripping base fastening, the arc groove on clamping clip, gripping base cooperatively interacts, and forms the snap action to pneumatic vibrator.The center of circle of the circular arc of arc groove is positioned at steps down on the axial line of through hole, the axial line of pneumatic vibrator is overlapped with the axial line of through hole of stepping down, thus make pneumatic vibrator be positioned at the centre of multiple guide post, make pneumatic vibrator and each guide post uniform force in the course of the work, not fragile, more durable.Vibration percussion head is installed in the impact bar lower end of pneumatic vibrator, and this vibration percussion head, as the parts that are hit between the impact bar of pneumatic vibrator and refractory brick, prevents the impact bar and the refractory brick that damage pneumatic vibrator.In building process, upper and lower Compress Spring cyclic extension, contraction, pneumatic vibrator is relative to installing plate vertical tremor, biasing effect during refractory brick is manually beaten in simulation, simultaneously because gas has compressibility, make, between the impact bar of pneumatic vibrator and refractory brick, strong rigid shock does not occur, pneumatic vibrator and refractory brick can not be damaged.Because the present invention is machine power, knock dynamics, frequency can according to building the stop nut needing to adjust pneumatic vibrator and upper Compress Spring by laying bricks or stones, its adjustment knocks dynamics unanimously, refractory brick will be caused to damage because percussion power is spent large; It is same that it knocks position, and can be optimized layout according to refractory brick to oscillation point, makes beating point uniform force, rationally, refractory brick stressed effect is good, thus ensure and stable prod build precision and masonry quality by laying bricks or stones.The employing instrument of laying bricks carries out adjustment of laying bricks, and machine power substitutes artificial, and labor strength reduces greatly, improves production efficiency, and enterprise's cost of labor and management cost reduce.Manually knock and carry out owing to no longer needing to adopt adjustment of laying bricks, workman is aside operating equipment, and workman can not be caused injured at work.Pressing plate is fixedly connected with gripping base, clamping clip respectively by bolt, the lower surface of pressing plate contacts with pneumatic vibrator, forms the axial location to pneumatic vibrator, prevents pneumatic vibrator from producing in the course of the work axially displaced, and pressing plate is bolt fixes, is convenient to dismounting and changes.
Be respectively equipped with T-shaped lining between base plate and each guide post, prevent base plate from contacting with each guide post, produce wearing and tearing.The miner diameter end of T-shaped lining inserts axle location in guide post via hole that base plate is provided with, and its bigger diameter end contacts with upper Compress Spring, forms axial location and the clamping of T-shaped lining, T-shaped lining is for removably connecting, be convenient to change, can not wear and tear base plate and guide post, reduces production cost.
The arc radius of gripping base arc groove is greater than the radius of through hole of stepping down, and on described clamping clip, the arc radius of arc groove is equal with the arc radius of gripping base arc groove.Therefore, on clamping clip, the circular arc of arc groove and the circular arc of gripping base arc groove are positioned in same circle, on the axial line that the center of circle of this circle is positioned at through hole of stepping down and diameter is greater than the aperture of through hole of stepping down, at gripping base, between clamping clip and base plate, form a spacing ladder, be convenient to carry out axial location to pneumatic vibrator, rely on platen clamp again, locating effect is better.On gripping base, clamping clip, the circular arc of arc groove is minor arc, between gripping base, clamping clip, there is clearance space when fixing pneumatic vibrator, tighten the bolt connecting gripping base, clamping clip, clamping clip produces microdisplacement towards gripping base, is beneficial to clamping pneumatic vibrator.
Limiting gasket is respectively equipped with between each upper Compress Spring and corresponding stop nut, limiting gasket can prevent Compress Spring from directly contacting stop nut, axially occur in the process of deformation at Compress Spring, prevent the stressed generation of stop nut from loosening, lose locating effect.
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of vibrating device;
Fig. 3 is the schematic top plan view that Fig. 2 removes top board;
Fig. 4 is the structural representation of clamping device;
Fig. 5 is the A-A cross-sectional schematic of Fig. 4.
Reference numeral
In accompanying drawing, 1 is pneumatic vibrator, and 1a is impact bar, 2 is guide post, and 3 is grip slipper, and 31 is base plate, 31a is through hole of stepping down, and 31b is guide post via hole, and 32 is gripping base, 4 is clamping clip, and 32a, 4a are arc groove, and 5 is vibration percussion head, 6 is upper Compress Spring, and 7 is lower Compress Spring, and 8 is stop nut, 9 is spacing ladder, and 10 is installing plate, and 10a is guide post fixing hole, 10b is axle via hole, 11 is pressing plate, and 12 is T-shaped lining, and 13 is limiting gasket, 14 is backboard, 15 is connecting rod, and 16 is vibrating device, and 17 is handle.
Detailed description of the invention
See Fig. 1 to Fig. 5, for a kind of preferred embodiment of the instrument of laying bricks of cement kiln refractory brick, comprise installing rack, vibrating device 16, described installing rack comprises installing plate 10, backboard 14, connecting rod 15, described installing plate 10, backboard 14 is parallel to each other, the quantity of described connecting rod 15 is at least three, each connecting rod 15 is evenly located at installing plate 10, between backboard 14, and perpendicular to installing plate 10, backboard 14, the two ends of each connecting rod 15 respectively with installing plate 10, backboard 14 is bolted to connection, form the installing rack of frame structure, the quantity of connecting rod can be three, four, five multiple connecting rod can be symmetrical, also can distribute in regular polygon, in the present embodiment, the quantity of connecting rod is four, four connecting rods are rectangular respectively, it is less and establish threaded path section that the two ends of connecting rod are respectively equipped with radius, the path section at connecting rod two ends is each passed through installing plate 10, the hole that backboard 14 is provided with, and form axial location, connecting rod is through installing plate 10, one end of backboard 14 is respectively by nut locking, and again by a closure nut locking, prevent from occurring in work loosening, bring potential safety hazard, closure nut surface smoother, can also prevent screw rod from abrading staff.The space that frame structure surrounds is the installing space of vibrating device 16, and the centre of described backboard arranges a handle 17, and this handle 17 extends along the direction of installing rack dorsad, for hand-held or be arranged on other equipment.
Described vibrating device comprises pneumatic vibrator 1, the clamping device of pneumatic vibrator 1 and guide post 2, common hand-hold pneumatic power vibrating device selected by described pneumatic vibrator, is convenient to buy and change, and hand-hold pneumatic power vibrating device size, specification are less, and in ladder shaft-like, be convenient to clamping and install.Described clamping device is made up of grip slipper 3 and clamping clip 4, described grip slipper 3 comprises base plate 31 and gripping base 32, described base plate 31 is provided with the through hole 31a and multiple guide post via hole 31b that steps down, this through hole 31a centre between multiple guide post via hole 31b of stepping down, the quantity of guide post via hole can be three, four, five multiple guide post via hole can be symmetrical, also can distribute in regular polygon, in the present embodiment, the quantity of guide post via hole is four, four guide post via arrangement are rectangular, described through hole of stepping down is positioned at the cornerwise intersection point of this rectangle two.
Described gripping base 32 is fixed on base plate 31 upper surface, and in the present embodiment, gripping base is weldingly fixed on base plate, is connected firmly and cost is lower.Certainly, gripping base also can be one-body molded or be bolted on base plate with base plate.And be positioned at the side of the through hole 31a that steps down, gripping base 32 is provided with an arc groove 32a towards the one side of through hole 31a axial line of stepping down, the axial line of this arc groove 32a overlaps with the axial line of the through hole 31a that steps down, it is corresponding in opposite directions with the arc groove 32a of gripping base 32 that described clamping clip 4 is provided with another arc groove 4a, the radius of the arc groove of described gripping base 32 and clamping clip 4 is equal, preferably, the circular arc of the arc groove on described gripping base 32, clamping clip 4 is minor arc.Between described gripping base 32 and the arc groove of clamping clip 4, pneumatic vibrator 1 is set, clamping clip 4 is by screw and gripping base 32 is fastening is gripped by pneumatic vibrator 1, preferably, the radius of through hole 31a that described base plate 31 is stepped down is less than the radius of arc groove on gripping base 32, forms the axle location ladder of pneumatic vibrator 1.Pneumatic vibrator 1 upper end pushed down by one pressing plate 11, and pressing plate is connected and fixed pneumatic vibrator axial location by bolt and gripping base 32, clamping clip 4.
The impact bar 1a of pneumatic vibrator is passed down through the through hole 31a that steps down of base plate 31, guide post 2 is sliding combined with respectively in each guide post via hole 31b of described base plate 31, preferably, described base plate 31 is equipped with T-shaped lining 12 in each guide post via hole 31b, each guide post 2 is slidably matched with T-shaped lining 12, and the upper end of T-shaped lining 12 is spacing to upper Compress Spring 6.The upper elongated end of each guide post 2 overlaps respectively upper Compress Spring 6, the lower end of upper Compress Spring 6 is limited in base plate 31, upper Compress Spring 6 upper end stop nut 8 axial location, preferably, be respectively equipped with limiting gasket 13 between described each upper Compress Spring 6 and corresponding stop nut 8, each limiting gasket 13 is enclosed within corresponding guide post 2 respectively.The downward-extension end of each guide post 2 overlaps respectively lower Compress Spring 7, the upper end of lower Compress Spring 7 is limited in base plate, positive stop lug boss 9 axial limiting that the lower end of lower Compress Spring 7 is provided with by the downward-extension end of guide post 2, the lower end of each guide post 2 is fixedly connected with described installing plate 10 respectively by nut, described installing plate 10 is provided with the impact bar 1a of via hole 10b for pneumatic vibrator that step down through stretching out, the via hole 10b that steps down is positioned at the centre of installing plate 10, and vibration percussion head 5 is installed in the lower end of the impact bar 1a of this pneumatic vibrator.The material that the material of vibration percussion head can select polyurethane, brass etc. to be easy to deformation is made, deformation is there is in this attacking head in the pneumatic vibrator course of work, form vibration percussion head and by the buffering of building by laying bricks or stones between parts, prevent from damaging vibration percussion head and being built by laying bricks or stones parts, in the present embodiment, select polyurethane vibration striking head, vibration percussion head is made cylindric, polyurethane vibration striking head, by the axial bore that is provided with and impact bar tight fit, forms a fixed connection.
During use, the shank of instrument of originally laying bricks to be arranged on the equipment of the tool location that controls to lay bricks or directly hand-held, vibration percussion head 5 is close to the beating point of the refractory brick of needs adjustment, start pneumatic vibrator, upper and lower Compress Spring cyclic extension, contraction, pneumatic vibrator is relative to installing plate vertical tremor, and biasing effect during refractory brick is manually beaten in simulation.
What finally illustrate is, above preferred embodiment is only in order to illustrate the technical solution of the utility model and unrestricted, although be described in detail the utility model by above preferred embodiment, but those skilled in the art are to be understood that, various change can be made to it in the form and details, and not depart from the utility model claims limited range.
Claims (5)
1. an instrument of laying bricks for cement kiln refractory brick, is characterized in that: comprise installing rack, vibrating device (16),
Described installing rack comprises installing plate (10), backboard (14), connecting rod (15), described installing plate (10), backboard (14) is parallel to each other, the quantity of described connecting rod (15) is at least three, each connecting rod (15) is evenly located at installing plate (10), between backboard (14), and perpendicular to installing plate (10), backboard (14), the two ends of each connecting rod respectively with installing plate (10), backboard (14) is bolted to connection, form the installing rack of frame structure, the space that frame structure surrounds is the installing space of vibrating device (16), the centre of described backboard arranges a handle (17), this handle (17) extends along the direction of installing rack dorsad,
Described vibrating device comprises pneumatic vibrator (1), the clamping device of pneumatic vibrator (1) and guide post (2), described clamping device is made up of grip slipper (3) and clamping clip (4), described grip slipper (3) comprises base plate (31) and gripping base (32), described base plate (31) is provided with a through hole of stepping down (31a) and multiple guide post via hole (31b), this through hole of stepping down (31a) is positioned at the centre between multiple guide post via hole (31b), described gripping base (32) is fixed on base plate (31) upper surface, and be positioned at the side of through hole of stepping down (31a), gripping base (32) is provided with an arc groove (32a) towards the one side of through hole of stepping down (31a) axial line, the axial line of this arc groove (32a) overlaps with the axial line of through hole of stepping down (31a), it is corresponding in opposite directions with the arc groove (32a) of gripping base (32) that described clamping clip (4) is provided with another arc groove (4a), the radius of the arc groove of described gripping base (32) and clamping clip (4) is equal, pneumatic vibrator (1) is set between the arc groove of described gripping base (32) and clamping clip (4), clamping clip (4) is by screw and gripping base (32) is fastening is gripped by pneumatic vibrator (1), pneumatic vibrator (1) upper end pushed down by one pressing plate (11), pressing plate is by bolt and gripping base (32), clamping clip (4) is connected and fixed pneumatic vibrator axial location, the impact bar (1a) of pneumatic vibrator is passed down through the through hole of stepping down (31a) of base plate (31), guide post (2) is sliding combined with respectively in each guide post via hole (31b) of described base plate (31), the upper elongated end of each guide post (2) overlaps respectively upper Compress Spring (6), the lower end of upper Compress Spring (6) is limited in base plate (31), upper Compress Spring (6) upper end stop nut (8) axial location, the downward-extension end of each guide post (2) overlaps respectively lower Compress Spring (7), the upper end of lower Compress Spring (7) is limited in base plate, positive stop lug boss (9) axial limiting that the lower end of lower Compress Spring (7) is provided with by the downward-extension end of guide post (2), the lower end of each guide post (2) is fixedly connected with described installing plate (10) respectively by nut, described installing plate (10) is provided with the impact bar (1a) of via hole of stepping down (10b) for pneumatic vibrator through stretching out, via hole (10b) of stepping down is positioned at the centre of installing plate (10), vibration percussion head (5) is installed in the lower end of the impact bar (1a) of this pneumatic vibrator.
2. the instrument of laying bricks of cement kiln refractory brick according to claim 1, it is characterized in that: in the upper each guide post via hole (31b) of described base plate (31), be equipped with T-shaped lining (12), each guide post (2) and T-shaped lining (12) are slidably matched, and the upper end of T-shaped lining (12) is spacing to upper Compress Spring (6).
3. the instrument of laying bricks of cement kiln refractory brick according to claim 1, it is characterized in that: the radius of through hole (31a) that described base plate (31) is stepped down is less than the radius of the upper arc groove of gripping base (32), form the axle location ladder of pneumatic vibrator (1).
4. the instrument of laying bricks of cement kiln refractory brick according to claim 1, is characterized in that: the circular arc of the arc groove on described gripping base (32), clamping clip (4) is minor arc.
5. the instrument of laying bricks of cement kiln refractory brick according to claim 1, it is characterized in that: be respectively equipped with limiting gasket (13) between described each upper Compress Spring (6) and corresponding stop nut (8), each limiting gasket (13) is enclosed within corresponding guide post (2) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420808819.6U CN204346167U (en) | 2014-12-18 | 2014-12-18 | The instrument of laying bricks of cement kiln refractory brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420808819.6U CN204346167U (en) | 2014-12-18 | 2014-12-18 | The instrument of laying bricks of cement kiln refractory brick |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204346167U true CN204346167U (en) | 2015-05-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420808819.6U Expired - Fee Related CN204346167U (en) | 2014-12-18 | 2014-12-18 | The instrument of laying bricks of cement kiln refractory brick |
Country Status (1)
| Country | Link |
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| CN (1) | CN204346167U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106437766A (en) * | 2016-11-01 | 2017-02-22 | 重庆华耀混凝土有限公司 | Concrete pump with fence of hopper driven by cam to rotate |
| CN106640127A (en) * | 2016-10-24 | 2017-05-10 | 重庆华耀混凝土有限公司 | Concrete pump with vibration type hopper fence |
| CN106640128A (en) * | 2016-11-01 | 2017-05-10 | 重庆华耀混凝土有限公司 | Concrete pump achieving effect that cams drive hopper and fence to vibrate |
-
2014
- 2014-12-18 CN CN201420808819.6U patent/CN204346167U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106640127A (en) * | 2016-10-24 | 2017-05-10 | 重庆华耀混凝土有限公司 | Concrete pump with vibration type hopper fence |
| CN106437766A (en) * | 2016-11-01 | 2017-02-22 | 重庆华耀混凝土有限公司 | Concrete pump with fence of hopper driven by cam to rotate |
| CN106640128A (en) * | 2016-11-01 | 2017-05-10 | 重庆华耀混凝土有限公司 | Concrete pump achieving effect that cams drive hopper and fence to vibrate |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150520 Termination date: 20151218 |
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| EXPY | Termination of patent right or utility model |