CN204344342U - A kind of fuel injection pump tester - Google Patents
A kind of fuel injection pump tester Download PDFInfo
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- CN204344342U CN204344342U CN201420789738.6U CN201420789738U CN204344342U CN 204344342 U CN204344342 U CN 204344342U CN 201420789738 U CN201420789738 U CN 201420789738U CN 204344342 U CN204344342 U CN 204344342U
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Abstract
Description
技术领域 technical field
本实用新型涉及测试柴油机喷油泵性能的检测设备,尤其是一种喷油泵试验台。 The utility model relates to testing equipment for testing the performance of a fuel injection pump of a diesel engine, in particular to a test bench for a fuel injection pump.
背景技术 Background technique
现有的柴油机喷油泵喷油量测试设备,通常采用容积法测量方式,即通过量杯收集一定计数时间内喷油泵的喷油,然后读取量杯刻度判断喷油泵的喷油量。每次测试完成后,需将量杯中的柴油放出。由于柴油具有较高的粘度,通过自流方式排放需要较长的时间,造成两次测试之间间隔的时间过长,另外,量杯中的柴油排放不净会影响下次测量的准确性。 Existing diesel fuel injection pump fuel injection test equipment usually adopts the volumetric measurement method, that is, collects the fuel injection of the fuel injection pump within a certain counting time through a measuring cup, and then reads the scale of the measuring cup to judge the fuel injection pump's fuel injection volume. After each test is completed, the diesel in the measuring cup needs to be released. Due to the high viscosity of diesel oil, it takes a long time to discharge by self-flow, resulting in a long interval between two tests. In addition, the dirty diesel discharge in the measuring cup will affect the accuracy of the next measurement.
为解决上述问题,中国专利申请号200720017022.4专利公开了一种喷油泵喷油量测试装置,该装置包括带有门体的箱体,在箱体内有多个量油杯安装在摆架上,在各量油杯的上方对应有带标准喷油器的集油杯,在量油杯和集油杯之间有断油盘与移盘机构连接,在断油盘后下方还有固定在箱体后壁上的接油槽,另外,在摆架内有与各量油杯对应的一个单片机。本方案所述的各量油杯与摆架之间有固定在量油杯底部的压盘,该压盘连接装在传感器罩壳内的称重传感器;而摆架与摆杆固定连接,摆杆又与摆动机构连接。摆动机构是由电控气阀通过导气管连接摆动气缸,摆动气缸的出轴与摆杆连接。在摆架上还有定位机构,是固定在摆架上的霍尔开关与对应在箱体侧壁上固定的定位磁钢。该方案采用称重式测量方法,并利用单片机实现自动控制,在测试过程中量油杯中的油倒出后,可将量油杯的重量清零,就可不必计较量油杯中是否留有余油,即可进行下一次喷油量的测试,从而缩短了测试时间。但由于其摆动机构是由电控气阀通过导气管连接摆动气缸,摆动气缸的出轴与摆杆连接,实现量油杯中的油倒出,通过这种气动方式易造成对称重系统的冲击,另外该机构喷油部分与称重部分连在一起,影响称重传感器的精度,不仅影响其测量的准确性,而且易对称重传感器造成损坏;同时,该装置需要供气源,只能用在有气源的场合,使其应用受到限制。还有因为喷油泵喷油器高压喷射过程中产生油雾对环境造成污染和对人体造成伤害。 In order to solve the above problems, Chinese Patent Application No. 200720017022.4 patent discloses a fuel injection pump fuel injection test device, the device includes a box with a door, in the box there are a plurality of oil measuring cups installed on the swing frame, in the There is an oil collecting cup with a standard fuel injector on the top of each oil measuring cup. There is an oil cut-off plate between the oil measuring cup and the oil collecting cup to connect with the shifting mechanism. The oil receiving groove on the rear wall, in addition, there is a single-chip microcomputer corresponding to each oil measuring cup in the swing frame. There is a pressure plate fixed on the bottom of the oil measuring cup between each oil measuring cup and the pendulum described in this scheme, and the pressure plate is connected with the load cell installed in the sensor case; and the pendulum is fixedly connected with the pendulum, The rod is in turn connected to the swing mechanism. The swing mechanism is connected with the swing cylinder by the electric control air valve through the air guide pipe, and the outlet shaft of the swing cylinder is connected with the swing rod. There is also a positioning mechanism on the swing frame, which is a Hall switch fixed on the swing frame and a corresponding positioning magnet fixed on the side wall of the box body. This scheme adopts weighing measurement method, and utilizes single-chip microcomputer to realize automatic control. After the oil in the oil measuring cup is poured out during the test process, the weight of the oil measuring cup can be reset to zero, so you don’t have to worry about whether there is any oil left in the oil measuring cup. If there is remaining oil, the test of the next fuel injection quantity can be carried out, thereby shortening the test time. However, because the swing mechanism is connected to the swing cylinder by the electric control air valve through the air guide tube, the output shaft of the swing cylinder is connected to the swing rod to realize the oil in the oil measuring cup is poured out, and the impact on the weighing system is easily caused by this pneumatic method In addition, the fuel injection part of the mechanism is connected with the weighing part, which affects the accuracy of the weighing sensor, not only affects the accuracy of its measurement, but also easily causes damage to the weighing sensor; at the same time, the device requires an air supply source and can only be used In the case of an air source, its application is limited. In addition, the oil mist produced during the high-pressure injection process of the fuel injection pump injector will pollute the environment and cause harm to the human body.
实用新型内容 Utility model content
本实用新型提供了一种喷油泵试验台,这种测试台能较稳定、准确地测试喷油泵的喷油量。 The utility model provides a fuel injection pump test bench, which can test the fuel injection quantity of the fuel injection pump more stably and accurately.
本实用新型的技术方案是:一种喷油泵试验台,包括机架、设置在机架上的喷油泵动力传动系统、油路供给系统、电气控制系统和操作显示系统,机架上连接有油雾吸收机构,油雾吸收机构包括油雾收集器和油雾吸收罩,油雾吸收罩下方设有喷油量测试装置,所述喷油量测试装置包括喷油量测试架体、设在喷油量测试架体上的集油杯、设在集油杯下方的量油杯和设在量油杯底部并与量油杯连接的称重传感器,喷油量测试架体上设有步进电机和与步进电机传动连接的减速器,喷油量测试架体上设有与喷油量测试架体轴承连接的翻转机构,翻转机构通过联轴器与减速器的输出轴连接;称重传感器连接在翻转机构上,所述集油杯具有出油口,出油口位于量油杯杯口正上方。 The technical scheme of the utility model is: a fuel injection pump test bench, including a frame, a fuel injection pump power transmission system arranged on the frame, an oil circuit supply system, an electrical control system and an operation display system. The mist absorbing mechanism, the oil mist absorbing mechanism includes an oil mist collector and an oil mist absorbing cover, and a fuel injection quantity test device is arranged under the oil mist absorb The oil collection cup on the oil quantity test frame body, the oil measuring cup arranged under the oil collecting cup and the weighing sensor which is arranged at the bottom of the oil measuring cup and connected with the oil measuring cup, and the fuel injection quantity testing frame body is provided with a stepper The motor and the reducer connected to the stepping motor drive, the fuel injection quantity test frame body is provided with a turning mechanism connected with the fuel injection quantity test frame bearing, and the turning mechanism is connected with the output shaft of the reducer through a coupling; weighing The sensor is connected to the turning mechanism, and the oil collecting cup has an oil outlet, and the oil outlet is located directly above the mouth of the oil measuring cup.
所述油雾吸收机构上设有摆臂,油雾吸收机构通过摆臂与机架铰接;喷油量测试架体底部设有滚轮。 The oil mist absorbing mechanism is provided with a swing arm, and the oil mist absorbing mechanism is hinged to the frame through the swing arm; the bottom of the fuel injection test frame is provided with rollers.
本实用新型在量油杯和集油杯之间设有断油盘和驱动断油盘的移盘机构,喷油量测试架体上设有接油槽,接油槽位于断油盘出油口下方。 The utility model is provided with an oil cut-off plate and a plate-moving mechanism for driving the oil cut-off plate between the oil measuring cup and the oil collecting cup, and an oil receiving groove is arranged on the fuel injection test frame body, and the oil connecting groove is located below the oil outlet of the oil breaking plate .
本实用新型由于采用上述结构,喷油泵喷油量通过称重传感器准确测试,通过步进电机、减速器和翻转机构实现快速、稳定倒油,稳定、准确地测试喷油泵的喷油量。 Because the utility model adopts the above-mentioned structure, the fuel injection quantity of the fuel injection pump can be accurately tested by the weighing sensor, and the fuel injection can be quickly and stably poured through the stepping motor, the reducer and the turning mechanism, and the fuel injection quantity of the fuel injection pump can be tested stably and accurately.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为图1的俯视图。 FIG. 2 is a top view of FIG. 1 .
图3为本实用新型喷油量测试装置的结构示意图。 Fig. 3 is a structural schematic diagram of the fuel injection quantity testing device of the present invention.
图4为图3的俯视图。 FIG. 4 is a top view of FIG. 3 .
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing, the utility model is further described.
如图1-4所示本实用新型包括机架1、设置在机架1上的喷油泵动力传动系统3、油路供给系统15、电气控制系统2和操作显示系统13,机架1上连接有油雾吸收机构8,油雾吸收机构8由油雾收集器、油雾吸收罩和连接管路等构成,油雾吸收罩下方设有喷油量测试装置11,所述喷油量测试装置11包括喷油量测试架体14、设在喷油量测试架体14上的集油杯9、设在集油杯9下方的量油杯10和设在量油杯10底部并与量油杯10连接的称重传感器19,喷油量测试架体14上设有步进电机16和与步进电机16传动连接的减速器17,喷油量测试架体14上设有与喷油量测试架体14通过轴承21连接的翻转机构22,翻转机构22通过联轴器18与减速器17的输出轴连接;称重传感器19连接在翻转机构22上,所述集油杯9具有出油口,出油口位于量油杯10杯口正上方。 As shown in Figures 1-4, the utility model includes a frame 1, a fuel injection pump power transmission system 3 arranged on the frame 1, an oil circuit supply system 15, an electrical control system 2 and an operation display system 13, and the frame 1 is connected to There is an oil mist absorbing mechanism 8. The oil mist absorbing mechanism 8 is composed of an oil mist collector, an oil mist absorbing cover, and connecting pipelines. An oil injection volume testing device 11 is provided under the oil mist absorbing cover. The fuel injection volume testing device 11 includes the fuel injection quantity test frame body 14, the oil collection cup 9 that is located on the fuel injection quantity test frame body 14, the oil measuring cup 10 that is located at the bottom of the oil collection cup 9 and is located at the bottom of the oil measuring cup 10 and is connected with the oil measuring cup. A load cell 19 connected to the cup 10, a stepper motor 16 and a reducer 17 connected to the stepper motor 16 are provided on the fuel injection quantity test frame body 14, and a fuel injection quantity test frame body 14 is provided with a fuel injection quantity test frame body 14. The test frame body 14 is connected to the turning mechanism 22 through the bearing 21, and the turning mechanism 22 is connected to the output shaft of the reducer 17 through the coupling 18; the load cell 19 is connected to the turning mechanism 22, and the oil collecting cup 9 has an oil discharge The oil outlet is located directly above the 10-cup opening of the oil measuring cup.
所述油雾吸收机构8上设有摆臂7,油雾吸收机构8通过摆臂7与机架1上的支座6铰接;喷油量测试架体14底部设有滚轮23。 The oil mist absorbing mechanism 8 is provided with a swing arm 7, and the oil mist absorbing mechanism 8 is hinged to the support 6 on the frame 1 through the swing arm 7; a roller 23 is provided at the bottom of the fuel injection quantity test frame body 14.
本实用新型在量油杯10和集油杯9之间设有断油盘20和驱动断油盘的移盘机构,喷油量测试架体14上设有接油槽,接油槽位于断油盘20出油口下方。 The utility model is provided with an oil cut-off plate 20 and a plate-moving mechanism for driving the oil cut-off plate between the oil measuring cup 10 and the oil collecting cup 9, and an oil receiving groove is arranged on the fuel injection amount test frame body 14, and the oil receiving groove is located on the oil breaking plate 20 below the oil outlet.
本实用新型工作原理及过程是:喷油泵动力传动系统3带动喷油泵12旋转,经过油路供给系统15高压油管和喷油器向外喷油,油流通过集油杯9进入断油盘20;计量开始后断油盘20断开,油流进入量油杯10,称重传感器19开始计量。系统由ECU (电子控制单元)5和工控机4控制。 The working principle and process of the utility model are: the power transmission system 3 of the fuel injection pump drives the fuel injection pump 12 to rotate, and the fuel is sprayed outward through the oil supply system 15 high-pressure oil pipe and the fuel injector, and the oil flows through the oil collecting cup 9 and enters the oil cut-off plate 20 After the measurement starts, the oil breaker 20 is disconnected, the oil flows into the oil measuring cup 10, and the weighing sensor 19 starts to measure. The system is controlled by ECU (Electronic Control Unit) 5 and industrial computer 4.
本实用新型喷油泵试验台喷油机构与称重机构完全隔离,消除了试验台工作时震动对称重精度的影响,从而大幅提高了油量的检测精度。另外所述的喷油泵试验台设计有专门的油雾收集装置,改善了工人的操作环境。 The fuel injection mechanism of the fuel injection pump test bench of the utility model is completely isolated from the weighing mechanism, which eliminates the influence of vibration on the weighing accuracy when the test bench is working, thereby greatly improving the detection accuracy of the oil quantity. In addition, the fuel injection pump test bench is designed with a special oil mist collection device, which improves the operating environment for workers.
上面结合附图对本实用新型的具体实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。 The specific implementation of the utility model has been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned implementation. Various changes are made.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420789738.6U CN204344342U (en) | 2014-12-15 | 2014-12-15 | A kind of fuel injection pump tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420789738.6U CN204344342U (en) | 2014-12-15 | 2014-12-15 | A kind of fuel injection pump tester |
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| Publication Number | Publication Date |
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| CN204344342U true CN204344342U (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420789738.6U Expired - Fee Related CN204344342U (en) | 2014-12-15 | 2014-12-15 | A kind of fuel injection pump tester |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107636299A (en) * | 2015-05-23 | 2018-01-26 | 穆罕默德·亚明·卡恩 | Portable Instrument for Calibrating Fuel Quantity at Diesel Pumps |
| CN109000756A (en) * | 2018-08-17 | 2018-12-14 | 佛山市云米电器科技有限公司 | A kind of catchment cup for capableing of wireless transmission signal |
-
2014
- 2014-12-15 CN CN201420789738.6U patent/CN204344342U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107636299A (en) * | 2015-05-23 | 2018-01-26 | 穆罕默德·亚明·卡恩 | Portable Instrument for Calibrating Fuel Quantity at Diesel Pumps |
| CN109000756A (en) * | 2018-08-17 | 2018-12-14 | 佛山市云米电器科技有限公司 | A kind of catchment cup for capableing of wireless transmission signal |
| CN109000756B (en) * | 2018-08-17 | 2024-01-09 | 佛山市云米电器科技有限公司 | Oil collecting cup capable of wirelessly transmitting signals |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150520 |