CN204342668U - A kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system - Google Patents
A kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system Download PDFInfo
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- CN204342668U CN204342668U CN201520007230.0U CN201520007230U CN204342668U CN 204342668 U CN204342668 U CN 204342668U CN 201520007230 U CN201520007230 U CN 201520007230U CN 204342668 U CN204342668 U CN 204342668U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
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Abstract
The utility model discloses a kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system, comprise several storage tanks, storage tank is connected with material-compound tank by device for transporting objects, and described material-compound tank is connected with water tank by water pump; Be provided with stir shaft in described material-compound tank, described stir shaft is connected with agitator motor transmission, stir shaft is provided with multiple agitating vane, and the surface of described agitating vane is matte surface; Described material-compound tank is provided with electromagnetic heating coil, and the magnetic field of described Electromagnetic Heating line and the magnetic field of described stir shaft adapt; Described conveying belt is provided with weight sensor, and the output terminal of described weight sensor is connected with controller, and described controller is connected with conveying electric machine control; The utility model has the advantage of: device structure is simple, and easy and simple to handle, improve production efficiency, reduce production cost, energy consumption is low, has saved the energy, environmental protection.
Description
Technical field
The utility model relates to a kind of water reducer production unit, and specifically a kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system, belongs to water reducer production unit field.
Background technology
Water reducer refers under concrete workability and cement consumption permanence condition, can reduce mixing water amount, improve concrete strength; Or under workability and intensity permanence condition, save the admixture of cement consumption.A kind of Concrete superplastizer (water reducer) that polycarboxylate high performance water-reducing agent is current forefront in the world, scientific and technological content is the highest, application prospect is best, over-all properties is optimum.Polycarboxylate high performance water-reducing agent is the compound product of carboxylic-acid graft polyol multipolymer and other effective auxiliary agent.Through showing with similar products at home and abroad Performance comparision, polycarboxylate high performance water-reducing agent all reaches current international most advanced level in technical performance index, cost performance.The water reducer production unit complex structure for building of current use, and energy consumption is high, and not environmentally, its Feedstock treating is more complicated, production unit complex structure, industrial production difficulty, and material conveying difficulty, frequent blockage phenomenon.
Utility model content
In order to solve the problem, the utility model devises a kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system, and device structure is simple, easy and simple to handle, material conveying is happy, not easily blocks, and improves production efficiency, reduces production cost, energy consumption is low, has saved the energy, environmental protection.
The technical solution of the utility model is:
A kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system, comprise the storage tank that several are equipped with different material, described storage tank comprises the storage tank that liquid material is housed and the storage tank that solid materials is housed, the storage tank of described liquid material is connected with material-compound tank by transferpump, the described storage tank that solid materials is housed is connected with described material-compound tank by conveying belt, described material-compound tank is connected with water tank by water pump, and is provided with under meter and magnetic valve; Described conveying belt is provided with weight sensor, the output terminal of described weight sensor is connected with controller, and described controller is connected with conveying electric machine control, by controller according to the numerical value controlling weight sensor, control the work of conveying motor, make the effect that material transferring reaches quantitative.
The top of described material-compound tank is provided with water-in, side wall upper part is provided with opening for feed, sidewall bottom is provided with discharge port, and discharge port is provided with by-pass valve control; Stir shaft is provided with in described material-compound tank, described stir shaft is connected with the agitator motor transmission be arranged on outside described material-compound tank, described stir shaft is provided with multiple agitating vane, preferred described agitating vane is provided with 2-4, described agitating vane and described stir shaft perpendicular, and length increases successively from top to down, thus in whipping process, form regular eddy current shape, and downstream pressure is formed centrally in material-compound tank, stir and fully do not stay dead angle, improve mixed effect.The surface of described agitating vane is matte surface, and granular crystals can be pulverized while stirring, improve mixed effect, the length of described agitating vane increases from top to bottom gradually, overall in truncated cone-shaped structure, makes stirring more fully not stay dead angle; Described agitator motor is arranged on the bottom of described material-compound tank, convenient maintenance.
The described exit end that the storage tank of solid materials is housed is provided with spiral conveyer device&apos, improves conveying effect;
Further, described spiral conveyer device&apos is provided with vibration motor, can prevent putty, further increases conveying effect.
Further, described in the storage tank of liquid material is housed exit end be provided with filtering net, mesh size is 0.5-1.5 millimeter, prevents impurity to be mixed into.
Further, described agitating vane is in the longitudinal direction in distorted shape, and distortion angle is 30-60 ° of angle, further increases mixing effect.
Further, described material-compound tank is provided with electromagnetic heating coil, by electromagnetic heating coil, material is heated while stirring, improve mix and blend effect, the magnetic field of described Electromagnetic Heating line and the magnetic field of described stir shaft adapt, by Electromagnetic Heating line, stir shaft is heated, thus by heat conduction to agitating vane and the material be stirred, make heating more even, described electromagnetic heating coil is provided with temperature controller, described material-compound tank inside is provided with temperature sensor, described temperature sensor is connected with described temperature controller, controlled the heating work of electromagnetic heating coil according to the temperature of temperature sensor by temperature controller, make Heating temperature constant, by adopting electromagnetic heating coil as heating installation, current consumption is few, production cost is low, save the energy.
Further, described storage tank comprises allyl polyethenoxy ether tank, methacrylic acid tank, methylpropene sodium sulfonate tank, Potassium Persulphate tank, sodium bisulfite tank, liquid caustic soda (sodium hydroxide solution) tank, described sulfamate high-effective water-reducing agent tank is built with allyl polyethenoxy ether, for conventional formulation, market has sale, repeats no more.
Further, the top of described material-compound tank is provided with water distribution board, and described water distribution board is provided with the concentric tank of some circles, the bottom of described tank is provided with water distributing pore, from the water flow passage tank of water-in, and flows down from water distributing pore, improve the homogeneity of water distribution, strengthen mixed effect.
Further, in described material-compound tank, be also provided with pH meter and liquidometer, the convenient potential of hydrogen regulated in material-compound tank, and check liquid level.
During use, the allyl polyethenoxy ether of 70g polyoxyethylene polymerization degree n=55,100g water are added in reactor, stir, continue to add 6g methacrylic acid, the methylpropene sodium sulfonate of 3g, 1g Potassium Persulphate, 0.5g sodium bisulfite, be warmed up to 55 ~ 60 DEG C, isothermal reaction 3 hours, cool to 45-50 DEG C, add liquid caustic soda (sodium hydroxide solution) neutralization of 15g 30%, regulate PH=6.5, obtained water reducer product.
The utility model has the advantage of: device structure is simple, and easy and simple to handle, material conveying is happy, not easily blocks, and improves production efficiency, reduces production cost, and energy consumption is low, has saved the energy, environmental protection.
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
Embodiment
Below preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the utility model, and be not used in restriction the utility model.
Embodiment 1
As shown in Figure 1, a kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system, comprise the storage tank 1 that several are equipped with different material, described storage tank 1 comprises the storage tank that liquid material is housed and the storage tank that solid materials is housed, the storage tank of described liquid material is connected with material-compound tank 2 by transferpump 31, the described storage tank that solid materials is housed is connected with described material-compound tank 2 by conveying belt 32, and described material-compound tank 2 is connected with water tank 4 by water pump, and is provided with under meter and magnetic valve; The described exit end that the storage tank of solid materials is housed is provided with spiral conveyer device&apos 21, improves conveying effect; Described spiral conveyer device&apos 21 is provided with vibration motor 22, can prevent putty, further increases conveying effect.The described exit end that the storage tank of liquid material is housed is provided with filtering net, and mesh size is 0.1-1.0 millimeter, prevents impurity to be mixed into.
Described conveying belt is provided with weight sensor, the output terminal of described weight sensor is connected with controller, and described controller is connected with conveying electric machine control, by controller according to the numerical value controlling weight sensor, control the work of conveying motor, make the effect that material transferring reaches quantitative.
The top of described material-compound tank 2 is provided with water-in 9, side wall upper part is provided with opening for feed 5, sidewall bottom is provided with discharge port 6, and discharge port 6 is provided with by-pass valve control; Stir shaft 7 is provided with in described material-compound tank 2, described stir shaft 7 is connected with agitator motor 13 transmission be arranged on outside described material-compound tank 2, described stir shaft is provided with multiple agitating vane 8, preferred described agitating vane is provided with 3-5, and described agitating vane 8 is perpendicular with described stir shaft 7, and thus lower length increase successively, thus in whipping process, form regular eddy current shape, and downstream pressure is formed centrally in material-compound tank, stir and fully do not stay dead angle, improve mixed effect.The surface of described agitating vane 8 is matte surface, and granular crystals can be pulverized while stirring, improve mixed effect, the length of described agitating vane 8 increases from top to bottom gradually, overall in truncated cone-shaped structure, makes stirring more fully not stay dead angle; Described agitator motor 13 is arranged on the bottom of described material-compound tank 2, convenient maintenance.
The periphery of described material-compound tank 2 is provided with electromagnetic heating coil 10, heated while stirring by electromagnetic heating coil 10 pairs of materials, improve mix and blend effect, the magnetic field of described Electromagnetic Heating line and the magnetic field of described stir shaft adapt, described agitating vane and stir shaft are magnetic conduction thermal conductive metallic material, by Electromagnetic Heating line, stir shaft is heated, thus by heat conduction to agitating vane and the material be stirred, make heating more even, described electromagnetic heating coil is provided with temperature controller, described material-compound tank 2 inside is provided with temperature sensor, described temperature sensor is connected with described temperature controller, controlled the heating work of electromagnetic heating coil according to the temperature of temperature sensor by temperature controller, make Heating temperature constant, by adopting electromagnetic heating coil as heating installation, current consumption is few, production cost is low, save the energy.
Described agitating vane is in the longitudinal direction in distorted shape, and distortion angle is 45° angle, further increases mixing effect.
Described storage tank 1 comprises allyl polyethenoxy ether tank, methacrylic acid tank, methylpropene sodium sulfonate tank, Potassium Persulphate tank, sodium bisulfite tank, liquid caustic soda (sodium hydroxide solution) tank, described sulfamate high-effective water-reducing agent tank is built with allyl polyethenoxy ether, for conventional formulation, market has sale, repeats no more.
The top of described material-compound tank 2 is provided with water distribution board 11, and described water distribution board 11 is provided with the concentric tank of some circles, and the bottom of described tank is provided with water distributing pore, from in the water flow passage tank of water-in, and flow down from water distributing pore, improve the homogeneity of water distribution, strengthen mixed effect.Described water distribution board 11 conically, this conical vertex of a cone is corresponding with described water-in, and on a vertical line, fall the vertex of a cone of water distribution board 11 and spread out into surrounding, further increases water distribution effect by the water flowed down by water-in.
Also be provided with pH meter and liquidometer in described material-compound tank 2, the convenient potential of hydrogen regulated in material-compound tank 2, and check liquid level.
During use, the allyl polyethenoxy ether of 70g polyoxyethylene polymerization degree n=55,100g water are added in reactor, stir, continue to add 6g methacrylic acid, the methylpropene sodium sulfonate of 3g, 1g Potassium Persulphate, 0.5g sodium bisulfite, be warmed up to 55 ~ 60 DEG C, isothermal reaction 3 hours, cool to 45-50 DEG C, add liquid caustic soda (sodium hydroxide solution) neutralization of 15g 30%, regulate PH=6.5, obtained water reducer product.
Claims (4)
1. an Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system, it is characterized in that: comprise the storage tank that several are equipped with different material, described storage tank comprises the storage tank that liquid material is housed and the storage tank that solid materials is housed, the storage tank of described liquid material is connected with material-compound tank by transferpump, the described storage tank that solid materials is housed is connected with described material-compound tank by conveying belt, described material-compound tank is connected with water tank by water pump, and is provided with under meter and magnetic valve;
The described exit end that the storage tank of solid materials is housed is provided with spiral conveyer device'
Stir shaft is provided with in described material-compound tank, described stir shaft is connected with the agitator motor transmission be arranged on outside described material-compound tank, described stir shaft is provided with multiple agitating vane, described agitating vane and described stir shaft perpendicular, and length increases successively from top to down, the surface of described agitating vane is matte surface, and the length of described agitating vane increases from top to bottom gradually, overall in truncated cone-shaped structure; The periphery of described material-compound tank is provided with electromagnetic heating coil, and the magnetic field of described Electromagnetic Heating line and the magnetic field of described stir shaft adapt; Described conveying belt is provided with weight sensor, and the output terminal of described weight sensor is connected with controller, and described controller is connected with conveying electric machine control, by controller according to the numerical value controlling weight sensor, controls the work of conveying motor.
2. a kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system according to claim 1, is characterized in that: described agitating vane is in the longitudinal direction in distorted shape, and distortion angle is 30-60 ° of angle.
3. a kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system according to claim 1, it is characterized in that: described electromagnetic heating coil is provided with temperature controller, described material-compound tank inside is provided with temperature sensor, described temperature sensor is connected with described temperature controller, is controlled the heating work of electromagnetic heating coil by temperature controller according to the temperature of temperature sensor.
4. a kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system according to claim 1 and 2, it is characterized in that: the top of described material-compound tank is provided with water-in, side wall upper part is provided with opening for feed, sidewall bottom is provided with discharge port, and discharge port is provided with by-pass valve control; The top of described material-compound tank is provided with water distribution board, and described water distribution board is provided with the concentric tank of some circles, and the bottom of described tank is provided with water distributing pore.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520007230.0U CN204342668U (en) | 2015-01-07 | 2015-01-07 | A kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520007230.0U CN204342668U (en) | 2015-01-07 | 2015-01-07 | A kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system |
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| Publication Number | Publication Date |
|---|---|
| CN204342668U true CN204342668U (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520007230.0U Expired - Fee Related CN204342668U (en) | 2015-01-07 | 2015-01-07 | A kind of Environmentally-frielow-energy-consumptipolycarboxylic low-energy-consumptipolycarboxylic polycarboxylate water-reducer matching system |
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| CN (1) | CN204342668U (en) |
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2015
- 2015-01-07 CN CN201520007230.0U patent/CN204342668U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150520 Termination date: 20170107 |
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| CF01 | Termination of patent right due to non-payment of annual fee |