CN204337951U - A kind of metal-silicon furnace flue gas ash removal integrating device - Google Patents

A kind of metal-silicon furnace flue gas ash removal integrating device Download PDF

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Publication number
CN204337951U
CN204337951U CN201420691035.XU CN201420691035U CN204337951U CN 204337951 U CN204337951 U CN 204337951U CN 201420691035 U CN201420691035 U CN 201420691035U CN 204337951 U CN204337951 U CN 204337951U
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CN
China
Prior art keywords
valve
metal
encryption
flue gas
silicon furnace
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Expired - Fee Related
Application number
CN201420691035.XU
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Chinese (zh)
Inventor
王春保
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MAANSHAN SHUNDA ENVIRONMENT PROTECTION EQUIPMENT CO Ltd
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MAANSHAN SHUNDA ENVIRONMENT PROTECTION EQUIPMENT CO Ltd
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Priority to CN201420691035.XU priority Critical patent/CN204337951U/en
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Publication of CN204337951U publication Critical patent/CN204337951U/en
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Abstract

A kind of metal-silicon furnace flue gas ash removal integrating device, comprise: admission line, expansion joint, water cold sleeve, explosion-proof valve, support of pipelines, access door, block clearing mouth, cyclone separator, cold blast sliding valve, main air blower, suction fan, sack cleaner, bypass valve, aiutage, encryption tank, abhiseca separator, encryption roots blower, the flue gas that the utility model can produce for two metal-silicon furnace run simultaneously carries out dedusting, it can not only make to realize full-automatic operation in whole dust removal process, deashing is thorough, realize qualified discharge, and SILICA FUME dirt ciphered compressed in encryption tank can be made so that packed transport, save freight, improve the economic worth of SILICA FUME dirt.

Description

A kind of metal-silicon furnace flue gas ash removal integrating device
Technical field
The utility model relates to gas cleaning dedusting technology field, particularly relates to a kind of metal-silicon furnace flue gas ash removal integrating device.
Background technology
At present in metal-silicon furnace melting continuously process, furnace charge batches adds, interruption is come out of the stove, the waste gas that electric furnace produces mainly comprises: silica and carbonaceous reductant are under the high temperature action of electric furnace, there is reduction reaction, the gases such as a large amount of Si, CO, CO2 under high temperature pressure through the bed of material, because cooling and oxidation reaction Si gas condense into rapidly tiny micro-silicon grain furnace charge is surperficial, the material particles and the gas that confuse other just constitute flue gas, and its flue dust character is as follows:
Smoke components
Composition N2 CO2 SO2 O2
Percent by volume 76-78% 2-3% ≤0.02 19.5-20.5%
Cigarette flue dust composition
Composition SiO2 FeO CaO MgO Al2O3 C
Percentage by weight 83-93% 0.5-3% 0.4-1% 1.0% 0.2-0.5% 3-8%
Smoke granularity:
Composition ≤1.0μm 1.0-10μm ≥10μm
Percentage by weight 60% 30% 10%
Comprehensive upper table is presented at the part that metal-silicon furnace flue dust is less than 1 μm due to grit and occupies significant proportion, so can not governance for reaching standard with general dedusting technology.During the semiclosed cover of smelting commercial silicon employing, flue-gas temperature controls at about 500 DEG C.The control of flue-gas temperature mainly relies on the size that enters air capacity outside adjustment petticoat pipe and cooler to carry out heat exchange.Due to flue-gas temperature reduce time, the viscosity of dust increases greatly, therefore the flue-gas temperature entering dedusting filtering bag should control at 160 DEG C ~ 220 DEG C as best.
Utility model content
For overcoming the defect for small high-temperature dust process in prior art, the purpose of this utility model is to provide a kind of metal-silicon furnace flue gas ash removal integrating device, and its technical scheme specifically adopted is as follows:
A kind of metal-silicon furnace flue gas ash removal integrating device, it comprises: flue, expansion joint, water cold sleeve, explosion-proof valve, support of pipelines, access door, block clearing mouth, cyclone separator, cold blast sliding valve, main air blower, suction fan, sack cleaner, bypass valve, aiutage, encryption tank, abhiseca separator, encryption roots blower, described flue is an iron pipe, its pipeline is provided with described expansion joint, water cold sleeve, explosion-proof valve, support of pipelines, access door and have described block clearing mouth; Described cyclone separator air inlet is connected with described flue end port, and gas outlet is connected with the air inlet of described main air blower; Add described cold blast sliding valve at described main air blower air inlet place and have air port and be connected with described suction fan; Described sack cleaner is connected with the outlet pipe of described main air blower; The outlet pipe end of described main air blower is provided with described bypass valve, aiutage; Described encryption tank top is provided with described abhiseca separator, at the bottom of tank, is provided with described encryption roots blower.
According to above-mentioned design of the present utility model, described flue has two roads, and its conduit entrance corresponds respectively to two metal-silicon furnace flue dust mouths.
According to above-mentioned design of the present utility model, described sack cleaner air inlet valve and back suction air-valve adopt disc type air-valve.
Advantage of the present utility model and usefulness are: to compensate in prior art for fine and deficiency that is high-temperature dust poor processing effect, have the following advantages:
1, from ash bucket dust inlet opposite inhale cleaning dust, avoid ash bucket blocking, eliminate blanking device and shake motor, decreasing power consumption.
2, opposite inhale cleaning dust and Geldart-D particle share a Fans, save a suction fan, reduce operating cost.
3, suction fan impeller longer service life, because by the silica flour of blower fan and gas through cyclone dust removal, silica flour concentration is less, less to draught fan impeller abrasion.
4, in dust collector ash hopper, dust back suction is to encryption tank ciphered compressed, and unit volume soot density strengthens so that packed transport, saves freight.
Accompanying drawing explanation
Fig. 1 is a kind of metal-silicon furnace flue gas ash removal of the utility model integrating device structural representation.
In figure: 1, admission line; 2, expansion joint; 3, water cold sleeve; 4, explosion-proof valve; 5, support of pipelines; 6, tubular service door; 7, block clearing mouth; 8, cyclone separator; 9, cold blast sliding valve; 10, main air blower; 11, suction fan; 12, sack cleaner; 13, bypass valve; 14, aiutage; 15, tank is encrypted; 16, abhiseca separator; 17, roots blower is encrypted.
Detailed description of the invention
Below by the utility model is described in further detail by reference to the accompanying drawings:
A kind of metal-silicon furnace flue gas ash removal integrating device, comprise flue 1, expansion joint 2, water cold sleeve 3, explosion-proof valve 4, support of pipelines 5, access door 6, block clearing mouth 7, cyclone separator 8, cold blast sliding valve 9, main air blower 10, suction fan 11, sack cleaner 12, bypass valve 13, aiutage 14, encryption tank 15, abhiseca separator 16, encryption roots blower 17, described flue 1 is an iron pipe, its pipeline is provided with described expansion joint 2, water cold sleeve 3, explosion-proof valve 4, support of pipelines 5, access door 6 and have described block clearing mouth 7; Described cyclone separator 8 air inlet is connected with described flue 1 end port, and gas outlet is connected with the air inlet of described main air blower 10; Add described cold blast sliding valve 9 at described main air blower 10 air inlet place and have air port and be connected with described suction fan 11; Described sack cleaner 12 is connected with the outlet pipe of described main air blower 10; The outlet pipe end of described main air blower 10 is provided with described bypass valve 13, aiutage 14; Described encryption tank 15 top is provided with described abhiseca separator 16, at the bottom of tank, is provided with described encryption roots blower 17.During work, ash-laden gas enters from described admission line 1, on its pipeline, described expansion joint 2 is provided with for preventing thermal expansion, described water cold sleeve 3 is provided with for preventing the too high pipe deforming that makes of temperature at plug for outlet, in order to prevent, silica flour gas is explosive is all provided with described explosion-proof valve 4 on pipeline cuts off, for ease of upper and lower tubular service and prevent pipeline obstruction to be respectively arranged with described support of pipelines 5, access door 6 and block clearing mouth 7, big dust particle passes through to rotate through described cyclone separator 8 by dusty gas, large dust is all collected in described cyclone separator 8 ash bucket discharge port place by the effect producing centrifugal force, fine dusts enters described sack cleaner 12 from each ash bucket air inlet of deduster through whirlwind again from being provided with after described cold blast sliding valve 9 pipeline enters described main air blower 10, when described sack cleaner 12 resistance reaches certain value, described suction fan 11 starts opposite inhale cleaning dust, ash is eliminated to be opened back suction sub valve and by Geldart-D particle, dust is delivered to described encryption tank 15 and encrypts after in ash bucket, dust inputs gas by described encryption roots blower 17 again after entering described encryption tank and is encrypted at encryption disc, then the dust after encryption is discharged from cinder-discharging port.
The variant that foregoing is only preferred embodiment of the present utility model and enumerates; be not used for limiting the utility model; every within spirit of the present utility model and principle; made any need not the amendment of creative thinking in improvement, all should be included within protection domain of the present utility model.

Claims (3)

1. a metal-silicon furnace flue gas ash removal integrating device, comprise: flue, expansion joint, water cold sleeve, explosion-proof valve, support of pipelines, access door, block clearing mouth, cyclone separator, cold blast sliding valve, main air blower, suction fan, sack cleaner, bypass valve, aiutage, encryption tank, abhiseca separator, encryption roots blower, it is characterized in that: described flue is an iron pipe, its pipeline is provided with described expansion joint, water cold sleeve, explosion-proof valve, support of pipelines, access door and have described block clearing mouth; Described cyclone separator air inlet is connected with described flue end port, and gas outlet is connected with the air inlet of described main air blower; Add described cold blast sliding valve at described main air blower air inlet place and have air port and be connected with described suction fan; Described sack cleaner is connected with the outlet pipe of described main air blower; The outlet pipe end of described main air blower is provided with described bypass valve, aiutage; Described encryption tank top is provided with described abhiseca separator, at the bottom of tank, is provided with described encryption roots blower.
2. a kind of metal-silicon furnace flue gas ash removal integrating device according to claim 1, is characterized in that: described flue has two roads, and its conduit entrance corresponds respectively to two metal-silicon furnace flue dust mouths.
3. a kind of metal-silicon furnace flue gas ash removal integrating device according to claim 1, is characterized in that: described sack cleaner air inlet valve and back suction air-valve adopt disc type air-valve.
CN201420691035.XU 2014-11-18 2014-11-18 A kind of metal-silicon furnace flue gas ash removal integrating device Expired - Fee Related CN204337951U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420691035.XU CN204337951U (en) 2014-11-18 2014-11-18 A kind of metal-silicon furnace flue gas ash removal integrating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420691035.XU CN204337951U (en) 2014-11-18 2014-11-18 A kind of metal-silicon furnace flue gas ash removal integrating device

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CN204337951U true CN204337951U (en) 2015-05-20

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104436955A (en) * 2014-11-18 2015-03-25 马鞍山市顺达环保设备有限公司 Industrial silicon electric furnace smoke dust removal integration device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104436955A (en) * 2014-11-18 2015-03-25 马鞍山市顺达环保设备有限公司 Industrial silicon electric furnace smoke dust removal integration device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150520

Termination date: 20151118

EXPY Termination of patent right or utility model