CN204332704U - The contact mechanism of the switching device that can realize three states - Google Patents
The contact mechanism of the switching device that can realize three states Download PDFInfo
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- CN204332704U CN204332704U CN201420827386.9U CN201420827386U CN204332704U CN 204332704 U CN204332704 U CN 204332704U CN 201420827386 U CN201420827386 U CN 201420827386U CN 204332704 U CN204332704 U CN 204332704U
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2300/00—Orthogonal indexing scheme relating to electric switches, relays, selectors or emergency protective devices covered by H01H
- H01H2300/018—Application transfer; between utility and emergency power supply
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Abstract
本实用新型提供了一种可实现三种状态的开关电器的触头机构,包括并列依次排布的多个触头单元;每个触头单元包括动触头组、静触头组;动触头组的中心部的两侧镜像对称各向外伸展出一动触头板部,每个动触头板部还包括在其外端部的两侧分别固设的一朝向相同的拍合式触点和一朝向相同的弧形的刀型插入式触体;静触头组包括分别位于动触头组中心部两侧向的两个指型拍合式静触头和一个刀型插入式静触头。可有效的降低触头在闭合或断开过程中的电磨损,并使动触头组的旋转角度更加扩大,接近于180度,非常适合于三种状态转换用的开关电器;有效避免了加工误差等累计误差导致的点接触现象,并保证了触头压力,使动触头与静触头之间的保持更好的面接触。
The utility model provides a contact mechanism of a switching device capable of realizing three states, which comprises a plurality of contact units arranged side by side; each contact unit includes a moving contact group and a static contact group; The two sides of the central part of the head group are mirror-symmetrical and extend out a movable contact plate, and each movable contact plate also includes a clap-type contact with the same orientation fixed on both sides of its outer end. And a knife-shaped plug-in contact with the same orientation; the static contact group includes two finger-shaped clap-type static contacts and a knife-shaped plug-in static contact located on both sides of the center of the moving contact group. . It can effectively reduce the electrical wear of the contacts in the process of closing or opening, and expand the rotation angle of the moving contact group, which is close to 180 degrees. It is very suitable for switching electrical appliances for three-state conversion; effectively avoids machining Point contact phenomenon caused by accumulative errors such as error, and ensure the contact pressure, so that better surface contact between the moving contact and the static contact is maintained.
Description
技术领域technical field
本实用新型属于电源转换开关电器领域。The utility model belongs to the field of power conversion switch electric appliances.
背景技术Background technique
电源转换开关电器是一种使用广泛的终端电器,按控制方式可分为自动式、手动式、自动/手动组合式三种类型,主要是通过操作机构来控制触头系统的动作,以接通或分断主电源、备用电源,从而确保电力系统的安全和生产的连续性。Power conversion switch electrical appliance is a widely used terminal electrical appliance. According to the control mode, it can be divided into three types: automatic type, manual type, and automatic/manual combined type. It mainly controls the action of the contact system through the operating mechanism to connect Or cut off the main power supply and backup power supply to ensure the safety of the power system and the continuity of production.
触头机构是转换开关电器中直接与电源相连接的机构,触头机构中的触头按是否移动的情况分为动触头和静触头两种,按结合方式又可分为指型拍合式和刀型插入式两类,指型拍合式触头在闭合或断开电路时在电弧作用下可抗烧灼,具有较高的接通和分断能力,但由于此类触头的结点电动力为斥力型,触头的动、热稳定性差,在较高的短时耐受电流作用下会斥开,因此难以达到标准规定的短时耐受能力的要求。刀型插入式触头的结点电动力为吸力型,其动、热稳定性高,能达到较高的短时耐受指标,但由于此类触头采用无触点设计,因此在闭合或断开电路时此类触头不能抗电弧烧灼,难以达到较高接通和分断能力的要求。专利号CN200710059760X披露了一种自动转换开关电器的触头单元,动触头组中既有指型拍合式动触头又有刀型插入式动触头,静触头组则配备了相应的两个指型拍合式静触头和两个刀型插入式静触头,既利用了两类触头的优点,又有效规避了不足。但该种结构的触头单元也有不足:1、刀型插入式静触头设置了两个,结构较为复杂,增加了成本和故障可能几率;2、动触头组两侧分别布设两个刀型插入式静触头和两个指型拍合式静触头,并且刀型插入式静触头和指型拍合式静触头之间还要设置弹簧和支架,因此,留给动触头的有效旋转角度范围受到较大限制,仅能达到最大90度的角度范围,并不适合于需要主合、备合之外还设有双分状态的开关电器。The contact mechanism is a mechanism that is directly connected to the power supply in the transfer switch electrical appliance. The contacts in the contact mechanism are divided into two types: moving contacts and static contacts according to whether they move. There are two types of plug-in type and knife-type plug-in type. The finger-type clap-type contacts can resist burning under the action of arc when closing or breaking the circuit, and have high making and breaking capabilities. However, due to the node current of such contacts The power is repulsion type, and the dynamic and thermal stability of the contacts are poor, and they will be repelled under the action of a relatively high short-term withstand current, so it is difficult to meet the requirements of the short-term withstand capacity stipulated in the standard. The electric power of the knife-type plug-in contact is suction type, its dynamic and thermal stability is high, and it can achieve a high short-term tolerance index. However, because this type of contact adopts a non-contact design, it is Such contacts cannot resist arc burning when the circuit is disconnected, and it is difficult to meet the requirements of high making and breaking capacity. Patent No. CN200710059760X discloses a contact unit of an automatic transfer switch. The moving contact group includes both finger-type clap-type moving contacts and knife-type plug-in moving contacts. The static contact group is equipped with two corresponding One finger-type snap-fit static contact and two knife-type plug-in static contacts not only utilize the advantages of the two types of contacts, but also effectively avoid the disadvantages. However, the contact unit of this structure also has disadvantages: 1. There are two knife-type plug-in static contacts, and the structure is relatively complicated, which increases the cost and the possibility of failure; 2. Two knife-type contacts are arranged on both sides of the moving contact group Type plug-in static contact and two finger-type snap-in static contacts, and a spring and bracket should be set between the knife-type plug-in static contact and finger-type snap-in static contact. Therefore, the remaining space for the moving contact The effective rotation angle range is relatively limited, and can only reach a maximum angle range of 90 degrees, which is not suitable for switching devices that require a double-open state in addition to the main close and standby close.
发明人提供了一种自动/手动开关电器,既可以以电动控制,也可以以手动控制两种控制方式,来实现主电源(常用电源)的接通(即“主合”)、主电源和备用电源均分断(即“双分”)、备用电源接通(即“备合”)三种状态的转换。The inventor provides an automatic/manual switching appliance, which can be controlled by electric control or manual control to realize the connection of the main power supply (commonly used power supply) (that is, "main closing"), the main power supply and the The conversion of the three states of the backup power supply being disconnected (that is, "double split") and the backup power supply being connected (that is, "preparation and closing").
本申请则重点单独保护配合此类能实现三种状态切换的开关电器的触头机构。This application focuses on the separate protection of the contact mechanism that cooperates with this type of switching device capable of switching between three states.
发明内容Contents of the invention
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical solution of the utility model is achieved in that:
可实现三种状态的开关电器的触头机构,包括并列依次排布的多个触头单元;The contact mechanism of the switching device that can realize three states, including a plurality of contact units arranged side by side;
每个触头单元包括外壳、以及置于外壳内的动触头组、静触头组和两个灭弧室;Each contact unit includes a casing, a moving contact group, a static contact group and two arc extinguishing chambers placed in the casing;
外壳上和动触头组的中心部上各开有用于穿过主轴的通过孔,且动触头组通过其上的通过孔套装于主轴上并在外壳内能随主轴的转动而转动;There are passage holes for passing through the main shaft on the shell and the center of the moving contact group, and the moving contact group is fitted on the main shaft through the passing holes and can rotate with the rotation of the main shaft in the case;
所述动触头组的中心部的两侧以通过孔为中心镜像对称各向外伸展出一动触头板部,两侧的动触头板部彼此间电导通,每个动触头板部还包括在其外端部的两侧分别固设的一拍合式触点和一弧形的刀型插入式触体,且每个刀型插入式触体的弧形走向是以中心部的通过孔为圆心;由于是镜像对称的,所以两个动触头板部的刀型插入式触体朝向相同的方向,各自的拍合式触点也都朝向另一相同的方向。The two sides of the central part of the moving contact group are mirror-symmetrically centered on the passing hole, and a moving contact plate part is extended outward, and the moving contact plate parts on both sides are electrically connected to each other, and each moving contact plate part It also includes a snap-in contact and an arc-shaped knife-type plug-in contact fixed on both sides of its outer end, and the arc-shaped direction of each knife-shaped plug-in contact is passed through the center. The hole is the center of the circle; due to the mirror image symmetry, the knife-type plug-in contacts of the two moving contact boards face the same direction, and the respective snap-in contacts also face the same direction.
静触头组包括分别位于动触头组中心部两侧向的两个指型拍合式静触头和一刀型插入式静触头;刀型插入式静触头的用于与刀型插入式触体接合的接合部对应设于刀型插入式触体的移动路径上,两个指型拍合式静触头各自的触点朝向相反的方向并分别对应一动触头板部的拍合式触点。The static contact group includes two finger-type clap-type static contacts and a knife-type plug-in static contact located on both sides of the center of the moving contact group; The joint part of the contact body is correspondingly arranged on the moving path of the knife-type plug-in contact body, and the respective contacts of the two finger-type snap-fit static contacts face opposite directions and correspond to the snap-fit contacts of a moving contact plate. .
进一步,两个灭弧室分别位于两个指型拍合式静触头分别与刀型插入式静触头之间的空间内,且分别靠近相应的指型拍合式静触头。Further, the two arc extinguishing chambers are respectively located in the spaces between the two finger-type snap-in static contacts and the knife-type plug-in static contacts, and are respectively close to the corresponding finger-type snap-in static contacts.
再进一步,灭弧室与外壳内壁之间加入铁质的挡板,可避免电弧直接喷射到外壳的内壁上,再进一步,挡板的长度方向上还对应设置有长度方向与其垂直的筛网,挡板对电弧也有引导的作用,使电弧向筛网移动。Furthermore, an iron baffle is added between the arc extinguishing chamber and the inner wall of the shell to prevent the arc from being directly sprayed onto the inner wall of the shell. Further, a screen perpendicular to the length direction of the baffle is also provided in the length direction of the baffle. The baffle also guides the arc, making the arc move towards the screen.
本实用新型还对动触头组做了进一步改进,The utility model also makes further improvements to the moving contact group,
所述动触头组,包括:中心部和动触头,The moving contact group includes: a central part and a moving contact,
所述中心部包括由两个圆形的前、后半壳体对接并固定在一起的形成的中心部壳体,中心部壳体的圆周边以壳体中心对称各开有一动触头板部通过孔,中心部壳体的中心处开有用于穿过主轴且套装于主轴上的通过孔,且通过孔的大小形状与主轴截面大小形状相匹配,确保通过孔孔壁与主轴外围相贴合,主轴直接通过通过孔带动中心部壳体随之转动。The central part includes a central part shell formed by butting and fixing two circular front and rear half shells. The circumference of the central part shell is symmetrical with the center of the shell, and each has a moving contact plate part. Through the hole, there is a through hole in the center of the central shell for passing through the main shaft and being fitted on the main shaft, and the size and shape of the through hole match the size and shape of the cross section of the main shaft to ensure that the wall of the through hole fits closely with the periphery of the main shaft , the main shaft directly drives the center shell to rotate through the hole.
所述动触头包括:The moving contacts include:
夹装于中心部壳体内(前、后半壳体之间)的中心连接板,中心连接板中心处开有供主轴穿过的穿过孔,且穿过孔与主轴之间留有空隙(即主轴并不直接通过该穿过孔带动动触头转动);The center connection plate is clamped in the center shell (between the front and rear half shells). There is a through hole in the center of the center connection plate for the main shaft to pass through, and there is a gap between the through hole and the main shaft ( That is, the main shaft does not directly drive the moving contact to rotate through the hole);
还包括,分别位于中心连接板的两侧各自穿过中心部壳体的一动触头板部通过孔向外伸出的动触头板部,两侧的动触头板部经由中间的中心连接板实现彼此间电导通,每个动触头板部还包括在其外端部的两侧分别固设的一拍合式触点和一弧形的刀型插入式触体,且两个动触头板部的拍合式触点都朝向同一个的方向。It also includes a movable contact plate part which is respectively located on both sides of the central connection plate and passes through the central part housing. The plates realize the electrical conduction between each other. Each movable contact plate also includes a snap-in contact and an arc-shaped knife-type plug-in contact fixed on both sides of its outer end, and the two movable contacts The snap-fit contacts on the headboard all face the same direction.
动触头板部与动触头板部通过孔之间留有间隙。There is a gap between the moving contact plate part and the moving contact plate part passing hole.
进一步,在中心部壳体内增设了弹性装置,即在动触头的中心连接板位于其穿过孔的两侧的对称设有相同数量、对称排列的弹簧抵接部,每个弹簧抵接部对应容纳并抵接一垂直向上的同等规格、长度的弹簧的底部,每个弹簧的顶部各抵接于中心部壳体内对应设置的抵顶部。Further, an elastic device is added in the central part housing, that is, the same number of symmetrically arranged spring abutting parts are arranged symmetrically on both sides of the central connecting plate of the moving contact located on its passing hole, and each spring abutting part Correspondingly accommodate and abut the bottom of a vertically upward spring of the same specification and length, and the top of each spring abuts against the corresponding abutting top in the central housing.
再进一步,本实用新型给出了增设弹性装置的一种结构:在动触头的中心连接板位于其穿过孔的两侧,各自通过连接销穿过中心连接板上开有的连接孔将一U型弹簧套固定在中心连接板上,每个U型弹簧套的两立臂分别位于中心连接板前、后侧,且其上各设有一作为弹簧抵接部的弹簧容纳槽,每个弹簧抵接部对应容纳并抵接一垂直向上的同等规格、长度的弹簧的底部,每个弹簧的顶部各抵接于中心部壳体内对应设置的抵顶部。Still further, the utility model provides a structure of adding an elastic device: the central connecting plate of the movable contact is located on both sides of the through hole, and the connecting pins pass through the connecting holes on the central connecting plate to connect A U-shaped spring sleeve is fixed on the central connection plate, and the two vertical arms of each U-shaped spring sleeve are respectively located on the front and rear sides of the central connection plate, and each of them is provided with a spring accommodating groove as a spring abutment part, and each spring The abutting part correspondingly accommodates and abuts against the bottom of a vertically upward spring of the same specification and length, and the top of each spring abuts against a corresponding abutting part provided in the housing of the central part.
再进一步,本实用新型还给出了增设弹性装置的另一种结构:在动触头的中心连接板位于其穿过孔的两侧的板体上,每侧分别各朝上开有两个弹簧容纳槽口,由每个弹簧容纳槽口各自充当弹簧抵接部的作用,每个弹簧抵接部对应容纳并抵接一垂直向上的同等规格、长度的弹簧的底部,每个弹簧的顶部各抵接于中心部壳体内对应设置的抵顶部。Furthermore, the utility model also provides another structure for adding elastic devices: the central connecting plate of the movable contact is located on the plates on both sides of the hole through which it passes, and two openings are respectively opened upwards on each side. Each spring receiving notch acts as a spring abutment part, each spring abutment part correspondingly accommodates and abuts the bottom of a vertically upward spring of the same specification and length, and the top of each spring Each abuts against a corresponding abutting portion provided in the housing of the central portion.
本实用新型还提供了一种双片式的动触头组,其包括:The utility model also provides a double-piece moving contact group, which includes:
中心部和两片形状相同的动触头,The center part and two moving contacts with the same shape,
所述中心部包括由两个圆形的前、后半壳体对接并通过螺栓和螺母配合固定在一起的形成的中心部壳体,中心部壳体的圆周边以壳体中心对称各开有一动触头板部通过孔,中心部壳体的中心处开有用于穿过主轴(即开关电器中用于动力传递的主轴)且套装于主轴上的通过孔,且通过孔的大小形状与主轴截面大小形状相匹配,确保通过孔孔壁与主轴外围相贴合,主轴直接通过通过孔带动中心部壳体随之转动。The central part includes a central part shell formed by butting two circular front and rear half shells and fixing them together through bolts and nuts. The moving contact plate part passes through the hole, and the center of the central part housing is provided with a passing hole for passing through the main shaft (that is, the main shaft used for power transmission in the switchgear) and set on the main shaft, and the size and shape of the passing hole are consistent with the main shaft The size and shape of the cross-section match to ensure that the hole wall fits closely with the periphery of the main shaft, and the main shaft directly passes through the hole to drive the central shell to rotate accordingly.
每片动触头包括:Each moving contact includes:
夹装于中心部壳体内(前、后半壳体之间)的中心连接板,中心连接板中心处开有供主轴穿过的穿过孔,且穿过孔与主轴之间留有空隙(即主轴并不直接通过该穿过孔带动动触头转动);The center connection plate is clamped in the center shell (between the front and rear half shells). There is a through hole in the center of the center connection plate for the main shaft to pass through, and there is a gap between the through hole and the main shaft ( That is, the main shaft does not directly drive the moving contact to rotate through the hole);
还包括,分别位于中心连接板的两侧各自穿过中心部壳体的一动触头板部通过孔向外伸出的动触头板部,两侧的动触头板部经由中间的中心连接板实现彼此间电导通,每个动触头板部还包括在其外端部的两侧分别固设的一拍合式触点和一弧形的刀型插入式触体,且两个动触头板部的拍合式触点都朝向同一个的方向。It also includes a movable contact plate part which is respectively located on both sides of the central connection plate and passes through the central part housing. The plates realize the electrical conduction between each other. Each movable contact plate also includes a snap-in contact and an arc-shaped knife-type plug-in contact fixed on both sides of its outer end, and the two movable contacts The snap-fit contacts on the headboard all face the same direction.
动触头板部与动触头板部通过孔之间留有间隙;There is a gap between the moving contact plate part and the moving contact plate part passing hole;
两片动触头之间还夹装有由绝缘材质制成的隔板,隔板与动触头形状仿形,并且隔板上也设有供主轴穿过的与触头中心连接板的穿过孔形状及对应位置相同的穿过孔。There is also a partition made of insulating material between the two moving contacts. Through holes with the same shape and corresponding position.
进一步,为确保两片动触头及隔板更好的同步转动,每片动触头在其穿过孔的两侧各开有一同步孔,隔板前后侧面则对应设有用于伸入相应同步孔的同步轴。Further, in order to ensure better synchronous rotation of the two moving contacts and the partition, each moving contact has a synchronous hole on both sides of the hole through which it passes, and the front and rear sides of the partition are provided with corresponding synchronous holes for extending into the corresponding synchronization holes. The synchronous axis of the hole.
同时,对于双片式的动触头组增设弹簧装置,弹簧装置的结构形式比较适合于在每片动触头上开设弹簧容纳槽口来充当弹簧抵接部的形式,本部分不再赘述。At the same time, a spring device is added to the double-piece moving contact group. The structure of the spring device is more suitable for providing a spring receiving notch on each piece of moving contact to act as a spring abutment part, and this part will not repeat it.
本实用新型还提供了两种静触头组的刀型插入式静触头的新型结构,一种为单片式,一种为双片式。The utility model also provides a new structure of knife-type plug-in static contacts of two static contact groups, one is a single-piece type, and the other is a double-piece type.
所述单片式刀型插入式静触头,包括铜排、U形连接板和支架;The one-piece knife-type plug-in static contact includes a copper bar, a U-shaped connecting plate and a bracket;
所述U形连接板包括底部及两侧的立板,其底部与铜排固定电连接,其两侧的立板自底部向上依次为倾斜段和竖直段;The U-shaped connecting plate includes the bottom and vertical plates on both sides, the bottom of which is electrically connected to the copper bar, and the vertical plates on both sides are inclined sections and vertical sections from the bottom to the top;
所述支架包括两个相互平行并排且之间留有插入间隙的连接部,以及位于两个连接部同一侧且将两连接部固定在一起的侧板,侧板与两连接部相垂直,所述插入间隙是供动触头的刀型插入式触体插入,每个连接部各开有一与插入间隙相平行的供U形连接板的立板由下向上伸入并容纳其中的立板安放槽,每个连接部还各开有一与所述立板安放槽相垂直并贯通的滚轴槽孔,所述U形连接板的一个立板的竖直段经过该滚轴槽孔,并且在竖直段朝向另一连接部侧的滚轴槽孔内设有一滚轴与竖直段相抵接,在竖直段另一侧的滚轴槽孔内则依次抵接有一弹簧和固定端盖,且滚轴槽孔朝向另一侧连接部的开口高度略小于滚轴的直径,并能使滚轴在弹簧的推力下有一部分能露出开口外,且两个连接部上的相对的两个滚轴之间的距离略小于动触头的刀型插入式触体的厚度。The bracket includes two connecting parts parallel to each other with an insertion gap between them, and a side plate located on the same side of the two connecting parts and fixing the two connecting parts together. The side plate is perpendicular to the two connecting parts. The above insertion gap is for inserting the knife-type plug-in contact body of the movable contact, and each connecting part has a vertical plate parallel to the insertion gap for the vertical plate of the U-shaped connecting plate to extend from bottom to top and accommodate it. slot, and each connecting portion also has a roller slot hole vertical to and through the vertical plate placement slot, the vertical section of a vertical plate of the U-shaped connecting plate passes through the roller slot hole, and A roller is arranged in the roller slot hole on the side of the vertical section facing the other connecting part to abut against the vertical section, and a spring and a fixed end cover are abutted in turn in the roller slot hole on the other side of the vertical section, And the height of the opening of the roller slot towards the connecting part on the other side is slightly smaller than the diameter of the roller, and a part of the roller can be exposed outside the opening under the thrust of the spring, and the opposite two rollers on the two connecting parts The distance between the axes is slightly smaller than the thickness of the knife-type plug-in contact body of the moving contact.
进一步,为使刀型插入式触体在插入两连接部之间的插入间隙时减少连接部间其他部分的接触干扰,使触体插入更为顺畅并与滚轴的接触更加直接,朝向另一连接部的滚轴槽孔开口处所属的连接部内壁还向外凸设成凸体。Further, in order to reduce the contact interference of other parts between the connecting parts when the knife-type plug-in contact body is inserted into the insertion gap between the two connecting parts, so that the contact body can be inserted more smoothly and the contact with the roller is more direct. The inner wall of the connecting part at the opening of the roller slot hole of the connecting part also protrudes outwards to form a convex body.
进一步,为使滚轴沿滚轴槽孔的移动更加平顺,所述滚轴两端还凸设有滚轴柱,滚轴槽孔两侧壁还开有匹配的滑道槽。Further, in order to make the movement of the roller along the roller slot more smooth, roller posts are protruding from both ends of the roller, and matching slideway grooves are formed on both side walls of the roller slot.
双片式刀型插入式静触头,包括铜排、U形连接板和第二U形连接板和支架;Two-piece knife-type plug-in static contact, including copper bars, U-shaped connecting plates, second U-shaped connecting plates and brackets;
所述U形连接板包括底部及两侧的立板,其底部与铜排固定电连接,其两侧的立板自底部向上依次为倾斜段和竖直段;The U-shaped connecting plate includes the bottom and vertical plates on both sides, the bottom of which is electrically connected to the copper bar, and the vertical plates on both sides are inclined sections and vertical sections from the bottom to the top;
所述第二U形连接板具有与U形连接板相同的底部、两立板的倾斜段和竖直段,第二U形连接板的底部与铜排固定电连接并位于U形连接板的底部的旁侧,第二U形连接板的的两立板分别与U形连接板的立板的板面处于同一平面,并且第二U形连接板的每个竖直段的顶端还横向延伸有一位于U形连接板的对应竖直段上方的横向段;The second U-shaped connecting plate has the same bottom as the U-shaped connecting plate, the inclined section and the vertical section of the two vertical plates, and the bottom of the second U-shaped connecting plate is fixedly electrically connected with the copper bar and is located at the bottom of the U-shaped connecting plate. On the side of the bottom, the two vertical plates of the second U-shaped connecting plate are respectively in the same plane as the vertical plates of the U-shaped connecting plate, and the top of each vertical section of the second U-shaped connecting plate also extends laterally a transverse section positioned above a corresponding vertical section of the U-shaped web;
所述支架包括两个相互平行并排且之间留有插入间隙的连接部,以及位于两个连接部同一侧且将两连接部固定在一起的侧板,侧板与两连接部相垂直,所述插入间隙是供动触头的刀型插入式触体插入,每个连接部各开有一与插入间隙相平行的供U形连接板和第二U形连接板的立板由下向上伸入并容纳其中的立板安放槽,每个连接部还各开有呈上下分布的且与所述立板安放槽相垂直并贯通的滚轴槽孔和第二滚轴槽孔;The bracket includes two connecting parts parallel to each other with an insertion gap between them, and a side plate located on the same side of the two connecting parts and fixing the two connecting parts together. The side plate is perpendicular to the two connecting parts. The above-mentioned insertion gap is for inserting the knife-type plug-in contact body of the movable contact, and each connecting part has a vertical plate parallel to the insertion gap for the U-shaped connecting plate and the second U-shaped connecting plate to extend from bottom to top. And accommodate the vertical board placement groove therein, and each connecting part also has a roller slot hole and a second roller slot hole that are distributed up and down and are perpendicular to and penetrate through the vertical board placement groove;
所述U形连接板的一个立板的竖直段经过滚轴槽孔并且在竖直段朝向另一连接部侧的滚轴槽孔内设有一滚与竖直段相抵接,在竖直段另一侧的滚轴槽孔内则依次抵接有一弹簧和固定端盖;The vertical section of a vertical plate of the U-shaped connecting plate passes through the roller slot and a roller is provided in the roller slot on the side of the vertical section towards the other connecting part to abut against the vertical section. A spring and a fixed end cover are sequentially abutted in the roller slot hole on the other side;
所述第二U形连接板的一个立板的横向段经过第二滚轴槽孔,并且在横向段朝向另一连接部侧的第二滚轴槽孔内也设有一滚轴与横向段相抵接,在横向段另一侧的第二滚轴槽孔内也依次抵接有一弹簧和固定端盖;The transverse section of a vertical plate of the second U-shaped connecting plate passes through the second roller slot, and a roller is also provided in the second roller slot on the side of the transverse section facing the other connecting part to abut against the transverse section Then, a spring and a fixed end cover are also sequentially abutted in the second roller slot hole on the other side of the transverse section;
滚轴槽孔和第二滚轴槽孔朝向另一侧连接部的开口高度略小于其内的滚轴的直径,并能使滚轴在各自弹簧的推力下有一部分能露出开口外,且两个连接部上的相对的两个滚轴之间的距离略小于动触头的刀型插入式触体的厚度。The opening height of the roller groove and the second roller groove toward the other side connection part is slightly smaller than the diameter of the roller inside it, and a part of the roller can be exposed outside the opening under the thrust of the respective springs, and the two The distance between the two opposing rollers on each connecting portion is slightly smaller than the thickness of the knife-type plug-in contact body of the moving contact.
进一步,为使刀型插入式触体在插入两连接部之间的插入间隙时减少连接部间其他部分的接触干扰,使触体插入更为顺畅并与滚轴的接触更加直接,朝向另一连接部的滚轴槽孔和第二滚轴槽孔的开口处所属的连接部内壁还向外凸设成凸体。Further, in order to reduce the contact interference of other parts between the connecting parts when the knife-type plug-in contact body is inserted into the insertion gap between the two connecting parts, so that the contact body can be inserted more smoothly and the contact with the roller is more direct. The inner wall of the connecting part that belongs to the opening of the roller slot hole of the connecting part and the second roller slot hole also protrudes outwards to form a convex body.
进一步,为使滚轴沿滚轴槽孔的移动更加平顺,所述滚轴两端还凸设有滚轴柱,滚轴槽孔和第二滚轴槽孔各自的两侧壁还开有匹配的滑道槽。Further, in order to make the movement of the rollers along the roller slots more smooth, roller columns are protruding from both ends of the rollers, and the respective side walls of the roller slots and the second roller slots are also provided with matching chute slot.
相对于现有技术,本实用新型所述的自动/手动开关转换电器具有以下优势:Compared with the prior art, the automatic/manual switch switching appliance described in the present invention has the following advantages:
(1)能够实现双分、主合、备合三种状态的转换。(1) It can realize the conversion of three states: double separation, main combination and backup combination.
(2)无论动触头组是顺时针还是逆时针旋转,进行关闭时,都是动触头组的拍合式触点先脱离电连接,刀型插入式触体后脱离,进行接合时,都是动触头组的刀型插入式触体先与静触头组接合,动触头组的拍合式触点后与静触头组的指型拍合式静触头接合,可有效减小双拍合式结构带来的节点电动力,从而降低主操作机构的操作力要求;并且在闭合的过程中,插入式接触一端先于拍合式接触一端闭合,从而实现无负载闭合,有效的降低触头在闭合过程中的电磨损。同理,在系统断开的过程中插入式接触一端滞后于拍合式接触一端断开,从而实现无负载断开,也可有效的降低触头在断开过程中的电磨损。另外,两个指型拍合式静触头和一刀型插入式静触头分别位于动触头组中心部的两侧,使动触头组的旋转角度更加扩大,接近于180度,更加适合于主合、备合之外还设有双分状态的三种状态转换用的开关电器。(2) Regardless of whether the moving contact group rotates clockwise or counterclockwise, when closing, the clap-on contact of the moving contact group will be disconnected from the electrical connection first, and the knife-type plug-in contact will be separated later. The knife-type plug-in contact body of the moving contact group is first engaged with the static contact group, and the clap-type contact of the movable contact group is then engaged with the finger-type clap-type static contact of the static contact group, which can effectively reduce the double The node electric power brought by the snap-in structure reduces the operating force requirement of the main operating mechanism; and during the closing process, one end of the plug-in contact is closed before the end of the snap-in contact, thereby realizing no-load closing and effectively reducing the contact. Electrical wear during closure. In the same way, during the disconnection process of the system, one end of the plug-in contact lags behind the disconnection of the snap-on contact end, so as to realize no-load disconnection and effectively reduce the electrical wear of the contacts during the disconnection process. In addition, two finger-type clap-type static contacts and a knife-type plug-in static contact are respectively located on both sides of the center of the moving contact group, which makes the rotation angle of the moving contact group more enlarged, close to 180 degrees, and is more suitable for In addition to main closing and standby closing, there are also switching devices for three state transitions in double-opening state.
(3)有效避免了加工误差等累计误差导致的点接触现象,并保证了触头压力,使动触头与静触头之间的保持更好的面接触;(3) Effectively avoid the point contact phenomenon caused by accumulative errors such as machining errors, and ensure the contact pressure, so as to maintain better surface contact between the moving contact and the static contact;
(4)结构巧妙,而且装配方便。(4) The structure is ingenious and easy to assemble.
其他可参见具体实施方式部分中的具体阐述。For other details, refer to the detailed description in the specific embodiment section.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:
图1,本实用新型的自动/手动开关转换电器的总装示意图;图中:1-手动操作机构;2-操作机构;3-底板;4-位置反馈组件;5-主轴;6-复合触头机构;Fig. 1 is a schematic diagram of the general assembly of the automatic/manual switch conversion electrical appliance of the present invention; in the figure: 1-manual operating mechanism; 2-operating mechanism; 3-bottom plate; 4-position feedback component; 5-main shaft; mechanism;
图2是图1中主要组成部分的分解示意图;Figure 2 is an exploded schematic diagram of the main components in Figure 1;
图3为图1中的手动操作机构1的总装立体示意图;Fig. 3 is a perspective schematic diagram of the assembly of the manual operating mechanism 1 in Fig. 1;
图4为手动操作机构1的各组成部件的爆炸图;Fig. 4 is an exploded view of each component of the manual operating mechanism 1;
图5为手柄由放平至掀开立起的状态转换的示意图;Fig. 5 is a schematic diagram of the state transition of the handle from laying flat to lifting up;
图6为双分状态时主动轮104和左从动轮106、右从动轮107的啮合状态立体示意图;6 is a three-dimensional schematic diagram of the meshing state of the driving wheel 104, the left driven wheel 106, and the right driven wheel 107 in the double split state;
图7为主动轮与左、右从动轮组合俯视视角下双分(A)、主合(B)和备合(C)三种状态的演示状态图;Fig. 7 is a demonstration state diagram of the three states of double separation (A), main combination (B) and standby combination (C) under the combination of driving wheel and left and right driven wheels;
图8为主动轮与左、右从动轮组合仰视视角下双分(A)、主合(B)和备合(C)三种状态的演示状态图;Fig. 8 is a demonstration state diagram of the three states of double separation (A), main combination (B) and standby combination (C) under the combination of driving wheel and left and right driven wheels;
图9为以“下固定板110”的下方向上仰视展示三种状态转换的示意图;Fig. 9 is a schematic diagram showing three state transitions by looking up from the lower direction of the "lower fixing plate 110";
图10为操作机构的储能联动总成的立体示意图;Fig. 10 is a three-dimensional schematic diagram of the energy storage linkage assembly of the operating mechanism;
图11为储能联动总成的各部件的爆炸示意图;Fig. 11 is an exploded schematic view of each component of the energy storage linkage assembly;
图12和图13分别为主轴座轮203的主视图和立体示意图;Fig. 12 and Fig. 13 are respectively the front view and perspective view of the main shaft seat wheel 203;
图14主要展现连杆储能单元的组成部分的爆炸示意图,合闸杠杆207未显示;Fig. 14 mainly shows the explosion diagram of the components of the connecting rod energy storage unit, and the closing lever 207 is not shown;
图15主要展现操作机构的储能联动总成分别在双分(A)、主合(B)和备合(C)三种状态的对比示意图;Figure 15 mainly shows the comparative schematic diagrams of the energy storage linkage assembly of the operating mechanism in the three states of double separation (A), main closure (B) and standby closure (C);
图16为手柄操作机构1、储能联动总成及电动控制总成结合的立体示意图;Fig. 16 is a three-dimensional schematic diagram of the combination of the handle operating mechanism 1, the energy storage linkage assembly and the electric control assembly;
图17为将图16中的双分电磁铁开关211和手柄操作机构1隐藏后的立体示意图;Fig. 17 is a three-dimensional schematic diagram after hiding the double-point electromagnet switch 211 and the handle operating mechanism 1 in Fig. 16;
图18为图16中各组成部分的爆炸示意图;Fig. 18 is an explosion schematic diagram of each component in Fig. 16;
图19为在前、后颊板之间朝向后颊板进行剖视的示意图;Fig. 19 is a schematic view of a cross-section between the front and rear cheeks towards the rear cheek;
图20为沿主轴5轴心的朝向备合电磁铁方向的剖视示意图,此时双分电磁铁开关211加电,其铁芯2111回缩;Fig. 20 is a schematic cross-sectional view along the axis of the main shaft 5 towards the direction of the electromagnet. At this time, the double-division electromagnet switch 211 is energized, and its iron core 2111 retracts;
图21为主合状态(状态B)的侧视图;Fig. 21 is the side view of main combined state (state B);
图22是以剖视方式展示三种状态转换的示意图;Fig. 22 is a schematic diagram showing three state transitions in a cross-sectional manner;
图23是加装了限位片214和限位块215的双分状态下的结构示意图;Fig. 23 is a schematic diagram of the structure in the double-split state with the limit piece 214 and the limit block 215 installed;
图24以主合状态(即状态B)为例演示偏心限位片214如何防止另一侧合闸杠杆(备合合闸杠杆为例)下压的示意图;Fig. 24 is a schematic diagram of how the eccentric limit piece 214 prevents the closing lever on the other side (the standby closing lever as an example) from being pressed down by taking the main closing state (that is, state B) as an example;
图25和图26分别为偏心限位片214、限位块215的立体示意图;Fig. 25 and Fig. 26 are three-dimensional schematic diagrams of the eccentric limiting piece 214 and the limiting block 215, respectively;
图27为剖视图,展示未加装限位块时,储能弹簧处于无载荷状态;Fig. 27 is a cross-sectional view showing that the energy storage spring is in the no-load state when the limit block is not installed;
图28为限位块215向颊板顶部装配的示意图;Figure 28 is a schematic diagram of the assembly of the limit block 215 to the top of the cheek plate;
图29是限位块215已装配于颊板顶部的示意图;Fig. 29 is a schematic diagram that the limit block 215 has been assembled on the top of the cheek plate;
图30为图1中的位置反馈组件4的结构放大示意图;FIG. 30 is an enlarged schematic diagram of the structure of the position feedback assembly 4 in FIG. 1;
图31为触头机构的一个触头单元的组成部件爆炸图;Fig. 31 is an exploded view of components of a contact unit of the contact mechanism;
图32是双分状态下触头单元的结构示意图,隐去了一半外壳;Figure 32 is a schematic structural diagram of the contact unit in the double-split state, with half of the shell hidden;
图33为动触头组按图中顺时针方向转动至与指型拍合式静触头631相抵时的状态示意图;Fig. 33 is a schematic diagram of the state when the moving contact group rotates clockwise in the figure until it is in contact with the finger-type clapping static contact 631;
图34为动触头组按图中逆时针方向转动至与指型拍合式静触头632相抵时的状态示意图;Figure 34 is a schematic diagram of the state when the moving contact group rotates counterclockwise in the figure until it is offset by the finger-type clapping static contact 632;
图35为单片式动触头组的爆炸示意图;Fig. 35 is an exploded schematic diagram of a single-piece moving contact group;
图36是图35各部件组装在一起后的立体示意图;Fig. 36 is a three-dimensional schematic diagram of the assembled components of Fig. 35;
图37为单层动触头的结构示意图;Fig. 37 is a schematic structural diagram of a single-layer moving contact;
图38是动触头组增加了弹性装置后的爆炸示意图;Figure 38 is a schematic diagram of the explosion after the elastic device is added to the moving contact group;
图39是图38各部件组装在一起后的立体示意图;Fig. 39 is a three-dimensional schematic diagram of the assembled parts of Fig. 38;
图40给出了增设弹性装置的另一种实施例的示意图;Fig. 40 has provided the schematic diagram of another kind of embodiment of setting up elastic device;
图41是弹簧装置如何配合其他部分保证触头压力的原理分析图;Figure 41 is a principle analysis diagram of how the spring device cooperates with other parts to ensure the contact pressure;
图42是双片式动触头组的爆炸示意图;Figure 42 is an exploded schematic diagram of a two-piece moving contact group;
图43是图42中各部件组装在一起后的立体示意图;Fig. 43 is a schematic perspective view of the assembled components in Fig. 42;
图44和图46分别是两片动触头与隔板组合在一起的主视图和立体图,图45是图44中AA向的剖视图;Figure 44 and Figure 46 are respectively the front view and perspective view of the combination of two moving contacts and the partition, and Figure 45 is the cross-sectional view of AA in Figure 44;
图47是刀型插入式静触头的一种实施例(单片式)的爆炸图;Figure 47 is an exploded view of an embodiment (single-piece type) of the knife-type plug-in static contact;
图48是图47中各部件组装在一起后的立体示意图;Fig. 48 is a three-dimensional schematic view of the assembled parts in Fig. 47;
图49是图48的侧视图,图50是图49中的AA向剖视图;Fig. 49 is a side view of Fig. 48, and Fig. 50 is a cross-sectional view along AA in Fig. 49;
图51是动触头的刀型插入式触体623插入状态的剖视示意图;Fig. 51 is a schematic cross-sectional view of the insertion state of the knife-type plug-in contact body 623 of the movable contact;
图52是刀型插入式静触头的另一种实施例(双片式)的爆炸图;Figure 52 is an exploded view of another embodiment (two-piece type) of the knife-type plug-in static contact;
图53是图52中各部件组装在一起后的立体示意图;Fig. 53 is a schematic perspective view of the components in Fig. 52 assembled together;
图54是图53的侧视图,图55是图54中的AA向剖视图;Fig. 54 is a side view of Fig. 53, and Fig. 55 is a cross-sectional view along AA in Fig. 54;
图56是动触头的刀型插入式触体623插入状态的剖视示意图。Fig. 56 is a schematic cross-sectional view of the insertion state of the knife-shaped plug-in contact body 623 of the movable contact.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1所示,本自动/手动开关转换电器包括手动操作机构1、操作机构2、底板3、位置反馈组件4、主轴5和触头机构6几个主要部分,操作机构2带动主轴5转动,主轴5的转动带动复合触头机构6的触头实现主电源(常用电源)的接通(即“主合”)、主电源和备用电源均分断(即“双分”)、备用电源接通(即“备合”)三种状态的转换。手动操作机构1用于在需要手动控制时由其控制主轴5的动作,从而间接控制主轴5的转动,实现三种状态的转换。As shown in Figure 1, the automatic/manual switch conversion electrical appliance includes a manual operating mechanism 1, an operating mechanism 2, a base plate 3, a position feedback component 4, a main shaft 5 and a contact mechanism 6, and the operating mechanism 2 drives the main shaft 5 to rotate. , the rotation of the main shaft 5 drives the contacts of the compound contact mechanism 6 to realize the connection of the main power supply (commonly used power supply) (i.e., "main close"), the main power supply and the backup power supply are both disconnected (i.e., "double points"), and the backup power supply is connected. Pass (that is, "preparation") three state transitions. The manual operating mechanism 1 is used to control the movement of the main shaft 5 when manual control is required, thereby indirectly controlling the rotation of the main shaft 5 and realizing the conversion of the three states.
手动操作机构1主要包括手柄101、主动轮104、左从动轮106、右从动轮107,其中,手柄101通过手柄轴105铰接于主动轮104的上表面,使手柄101能绕手柄轴105翻转,手柄盖1012盖于主动轮104之上并且设有容纳手柄101的开口,需要使用时,将手柄101立起,使用完毕后,可将手柄101放平容纳于手柄盖1012的开口中,使整体更加美观并减少触碰损伤。The manual operating mechanism 1 mainly includes a handle 101, a driving wheel 104, a left driven wheel 106, and a right driven wheel 107, wherein the handle 101 is hinged on the upper surface of the driving wheel 104 through a handle shaft 105, so that the handle 101 can turn around the handle shaft 105, The handle cover 1012 is covered on the driving wheel 104 and is provided with an opening for accommodating the handle 101. When the handle 101 needs to be used, the handle 101 is erected. Improved aesthetics and reduced touch damage.
如图5所示,主动轮104在位于手柄轴105的下方还开有手柄通孔1041,所述手柄101以手柄轴105为中心在手柄轴105的另一侧的延伸有一凸起1011,手柄通孔1041内由上至下还置有相互抵接的滑块102和弹簧103,滑块102能手柄通孔1041内上下移动,弹簧103一端抵顶滑块102,另一端抵顶手柄通孔1041内设有的台阶;主动轮104下方固设有微动开关109,微动开关109的开关触点对应滑块102;当手柄101立起时,手柄101的凸起1011则绕手柄轴105向下朝手柄通孔1041压入,凸起1011压抵滑块102向下滑动,滑块102下端则压触到微动开关109的触点,微动开关闭合,切断操作机构的电机/电磁铁回路,进入手动操作保护。取消手动操作时,向下放回手柄,凸起1011抬起,滑块102在弹簧103的作用下回复原位。微动开关打开,恢复操作机构的电机/电磁铁回路,取消手动操作保护。As shown in Figure 5, the driving wheel 104 is also provided with a handle through hole 1041 below the handle shaft 105, and the handle 101 has a protrusion 1011 extending on the other side of the handle shaft 105 centered on the handle shaft 105. The through hole 1041 is also provided with a slider 102 and a spring 103 that are in contact with each other from top to bottom. The slider 102 can move up and down in the through hole 1041 of the handle. One end of the spring 103 is against the slider 102, and the other end is against the through hole of the handle. The steps provided in 1041; the micro switch 109 is fixed under the driving wheel 104, and the switch contacts of the micro switch 109 correspond to the slider 102; Press down toward the through hole 1041 of the handle, the protrusion 1011 presses against the slider 102 and slides downward, and the lower end of the slider 102 presses against the contact of the micro switch 109, the micro switch is closed, and the motor/electromagnet of the operating mechanism is cut off. Iron circuit, enter manual operation protection. When the manual operation is canceled, the handle is put back down, the protrusion 1011 is lifted, and the slide block 102 returns to its original position under the action of the spring 103 . The micro switch is turned on, the motor/electromagnet circuit of the operating mechanism is restored, and the manual operation protection is canceled.
在本实施例中,如图9所示,微动开关109是固接于下固定板110的下表面临近下固定板孔1105的位置。如图4所示,上固定板108则通过上固定板孔1081支承主动轮的旋转。In this embodiment, as shown in FIG. 9 , the micro switch 109 is fixed on the lower surface of the lower fixing plate 110 at a position close to the hole 1105 of the lower fixing plate. As shown in FIG. 4 , the upper fixing plate 108 supports the rotation of the driving wheel through the upper fixing plate hole 1081 .
如图3和图4所示在上、下固定板之间,还通过左轴柱1103和右轮轴1104分别支承有形状对称的左从动轮106和右从动轮107,左从动轮106和右从动轮107均为扇形齿轮且下表面临近齿轮处各朝下固定设有一拨动杆(1061、1071),主动轮104圆周侧沿径向向外凸出设有一段轮齿,主动轮104与左、右从动轮(106、107)三轮的轮轴心呈等腰三角形排列,且主动轮104的轮轴心位于顶角点;处于双分状态时,主动轮104的轮齿段朝向等腰三角形的底边,且该轮齿段的最左侧齿和最右侧齿分别与左从动轮106和右从动轮107啮合,各从动轮的拨动杆也位于各自所属的从动轮与主动轮的轮轴心之间,当主动轮104朝其中一个从动轮的方向旋动其轮齿段对应的角度范围的过程中,则该轮齿段的齿脱离与另一方向从动轮的轮齿的啮合并仅与旋动方向的从动轮的齿啮合,被脱离啮合的从动轮保持不动,相应所属的拨动杆也保持不动,啮合的从动轮随主动轮转动,相应所属的拨动杆也随之移动,由拨动杆的移动驱动操作机构作出相应动作,从而实现相应的状态的切换。As shown in Figure 3 and Figure 4, between the upper and lower fixed plates, the left driven wheel 106 and the right driven wheel 107, which are symmetrical in shape, are also supported by the left shaft column 1103 and the right wheel shaft 1104, and the left driven wheel 106 and the right driven wheel The driving wheels 107 are all sector gears and the lower surface is fixed with a toggle lever (1061, 1071) facing downwards at the gears. 1. The wheel axle centers of the three wheels of the right driven wheel (106, 107) are arranged in an isosceles triangle, and the wheel axle center of the driving wheel 104 is positioned at the apex point; bottom edge, and the leftmost tooth and the rightmost tooth of the wheel tooth segment mesh with the left driven wheel 106 and the right driven wheel 107 respectively, and the toggle levers of each driven wheel are also located on the axles of the driven wheel and the driving wheel to which they belong. Between centers, when the driving wheel 104 rotates in the direction of one of the driven wheels in the process of the angle range corresponding to its tooth segment, the teeth of this wheel tooth segment break away from the meshing with the teeth of the driven wheel in the other direction and only The tooth meshes with the driven wheel in the rotation direction, and the driven wheel that is disengaged remains stationary, and the corresponding toggle lever also remains stationary. The meshed driven wheel rotates with the driving wheel, and the corresponding toggle lever also follows. To move, the movement of the toggle lever drives the operating mechanism to make corresponding actions, so as to realize the switching of corresponding states.
如图7和图8所示,当主动轮和左、右从动轮三齿轮组合处于双分状态(即图中A状态)时,主动轮104的轮齿段1042朝向主动轮104与左、右从动轮(106、107)三轮的轮轴心构成的等腰三角形的底边,且该轮齿段1042的最左侧齿和最右侧齿分别与左从动轮106的轮齿段1062和右从动轮107的轮齿段1072啮合,各从动轮的拨动杆也位于各自所属的从动轮与主动轮的轮轴心之间。以转换到C状态为例:当主动轮104朝其中一个从动轮(比如左从动轮106)的方向旋动其轮齿段1042对应的角度范围的过程中,则该轮齿段1042的齿脱离与另一方向从动轮(右从动轮107)的轮齿的啮合并仅与旋动方向的从动轮(左从动轮106)的齿啮合,被脱离啮合的从动轮(右从动轮107)保持不动,相应所属的拨动杆(1071)也保持不动,啮合的从动轮(左从动轮106)随主动轮转动,相应所属的拨动杆(1061)也随之移动,由拨动杆的移动驱动操作机构作出相应动作,从而实现相应的状态的切换;同理,切换到B状态的过程不再赘述。当然,B状态、C状态可以根据需要指定为主合状态或备合状态,即B状态为主合状态,那么C状态即为备合状态;C状态为主合状态,则B状态即为备合状态。As shown in Figures 7 and 8, when the drive wheel and the three gear combinations of the left and right driven wheels are in a double-split state (that is, the A state in the figure), the tooth segment 1042 of the drive wheel 104 faces the drive wheel 104 and the left and right The bottom side of the isosceles triangle formed by the wheel axle centers of the three wheels of driven wheels (106, 107), and the leftmost tooth and the rightmost tooth of this wheel tooth section 1042 are respectively connected with the wheel tooth section 1062 and the right tooth of the left driven wheel 106. The tooth segments 1072 of the driven wheels 107 are meshed, and the toggle levers of the driven wheels are also located between the respective driven wheels and the axle centers of the driving wheels. Take the transition to the C state as an example: when the driving wheel 104 rotates in the direction of one of the driven wheels (such as the left driven wheel 106) within the angle range corresponding to the gear segment 1042, the teeth of the gear segment 1042 are disengaged Engagement with the teeth of the driven wheel (right driven wheel 107) in the other direction is only engaged with the teeth of the driven wheel (left driven wheel 106) in the rotation direction, and the driven wheel (right driven wheel 107) that is disengaged remains inactive. The corresponding toggle lever (1071) also remains stationary, and the engaged driven wheel (left driven wheel 106) rotates with the driving wheel, and the corresponding toggle lever (1061) also moves accordingly. The mobile drive operating mechanism makes corresponding actions to realize the switching of corresponding states; similarly, the process of switching to state B will not be described again. Of course, state B and state C can be designated as the active state or standby state according to the needs, that is, the state B is the active state, then the state C is the standby state; the state C is the active state, and the state B is the standby state. combined state.
在本实施例中,如图9和图4所示下固定板110上还设有分别对应左、右从动轮的拨动杆(106、107)穿过并移动的穿过槽(1101、1102),拨动杆在穿过槽内移动,并且有部分穿过穿过槽接触到操作机构的相应控制部件,带动相应的控制部件随之移动,从而实现状态的切换。In this embodiment, as shown in Figure 9 and Figure 4, the lower fixed plate 110 is also provided with passing grooves (1101, 1102) through which the toggle levers (106, 107) respectively corresponding to the left and right driven wheels pass and move. ), the toggle lever moves in the through slot, and part of it passes through the slot to contact the corresponding control part of the operating mechanism, and drives the corresponding control part to move accordingly, thereby realizing the switching of the state.
本实用新型的操作机构包括储能联动总成,图10为操作机构的储能联动总成的立体示意图,图11为储能联动总成的各部件的爆炸示意图,如图所示,储能联动总成包括前后并排并通过三根连接柱209固定连接的前颊板201和后颊板202,前、后颊板(201、202)之间还设有主轴座轮203,图12和图13分别为主轴座轮203的主视图和立体示意图,如图所示,主轴座轮203包括有圆柱形轮体2031,轮体2031在其中部的两侧各向斜上方对称延伸出一分支凸体(2032、2032’),轮体2031两端的外壁各设有一向内回缩的环形台阶,分别伸出前、后颊板(201、202)设有的座轮孔(2014、2024),通过环形台阶与座轮孔的配合使主轴轮座203限位于前、后颊板之间并能绕其轮体2031轴心转动,轮体2031沿轴心还开有主轴孔2031’,用于装配主轴5,两个分支凸体(2032、2032’)也各开有一连杆销孔(2033、2033’),主轴孔2031’与两个连杆销孔(2033、2033’)的孔中心呈等腰三角形排布,主轴孔2031’的孔中心位于顶角点。The operating mechanism of the present utility model includes an energy storage linkage assembly. Figure 10 is a three-dimensional schematic diagram of the energy storage linkage assembly of the operating mechanism, and Figure 11 is an exploded schematic diagram of each component of the energy storage linkage assembly. The linkage assembly includes front and rear cheeks 201 and rear cheeks 202 that are side by side and fixedly connected by three connecting columns 209, and a main shaft seat wheel 203 is also arranged between the front and rear cheeks (201, 202), as shown in Fig. 12 and Fig. 13 They are the front view and perspective view of the main shaft seat wheel 203 respectively. As shown in the figure, the main shaft seat wheel 203 includes a cylindrical wheel body 2031, and a branch convex body is symmetrically extended obliquely upward on both sides of the wheel body 2031. (2032, 2032 '), the outer walls of the two ends of the wheel body 2031 are each provided with an inwardly retracting annular step, respectively stretching out the seat wheel holes (2014, 2024) provided by the front and rear cheek plates (201, 202), through the annular The cooperation between the step and the seat wheel hole makes the main shaft wheel seat 203 limited between the front and rear cheek plates and can rotate around the axis of the wheel body 2031. The wheel body 2031 also has a main shaft hole 2031' along the axis for assembling the main shaft 5. The two branch convex bodies (2032, 2032') each have a connecting rod pin hole (2033, 2033'), and the center of the main shaft hole 2031' and the two connecting rod pin holes (2033, 2033') are in the same shape. Arranged in a waist triangle, the hole center of the main shaft hole 2031' is located at the corner point.
两个分支凸体(2032、2032’)分别各自连接一组连杆储能单元,如图11和图14所示,每组连杆储能单元包括一对下连杆204、一对上连杆205、储能弹簧206和合闸杠杆207,每对下连杆204之间通过连接板2041相对固定在一起,下连杆204的一端通过下销杆2041与主轴座轮203的一个分支凸体(以2032为例)的连杆销孔2033的配合铰接在一起,下连杆204的另一端设有跑道型长销孔2042,且长销孔2042的长度方向指向下销杆2041(或者说是连杆销孔2033),每对上连杆205的一端通过之间的上销杆2051相对固定在一起,并且上销杆2051还穿过下连杆的长销孔2042,由于长销孔2042的长度方向指向下销杆2041,使上销杆2051能在长销孔2042内沿其长度方向移动,从而使上连杆205和下连杆204的铰接点(即上销杆2051所代表,简称“中铰接点”)与下连杆204和主轴座轮203的铰接点(即下销杆2041所代表,简称“下铰接点”)之间的距离并不是固定的,即中铰接点和下铰接点之间的距离会产生伸、缩变化;另外,每对上连杆205的另一端分别通过前、后颊板(201、202)上固设的上铰接点(2015、2025所指)与前、后颊板(201、202)铰接;The two branch protrusions (2032, 2032') are respectively connected to a group of connecting rod energy storage units, as shown in Figure 11 and Figure 14, each group of connecting rod energy storage units includes a pair of lower connecting rods 204, a pair of upper connecting rods Rod 205, energy storage spring 206 and closing lever 207, each pair of lower connecting rods 204 are relatively fixed together through connecting plate 2041, and one end of lower connecting rod 204 passes through lower pin rod 2041 and a branch convex body of main shaft seat wheel 203 (Taking 2032 as an example) the cooperation of the connecting rod pin hole 2033 is hinged together, and the other end of the lower connecting rod 204 is provided with a racetrack-shaped long pin hole 2042, and the length direction of the long pin hole 2042 points to the lower pin rod 2041 (or is the connecting rod pin hole 2033), and one end of each pair of upper connecting rods 205 is relatively fixed together through the upper pin rod 2051 between them, and the upper pin rod 2051 also passes through the long pin hole 2042 of the lower connecting rod, because the long pin hole The longitudinal direction of 2042 points to lower pin 2041, so that upper pin 2051 can move along its lengthwise direction in long pin hole 2042, so that the hinge point of upper link 205 and lower link 204 (i.e. represented by upper pin 2051 , referred to as "middle hinge point") and the hinge point between the lower link 204 and the main shaft seat wheel 203 (represented by the lower pin rod 2041, referred to as the "lower hinge point") is not fixed, that is, the middle hinge point The distance between the hinge point and the lower hinge point will produce stretching and contraction changes; in addition, the other ends of each pair of upper links 205 pass through the upper hinge points (2015, 2025) fixed on the front and rear cheek plates (201, 202) respectively. Finger) is hinged with the front and rear cheek plates (201, 202);
上铰接点(2015、2025所指代)相对于整个储能单元的位置固定不变,而主轴座轮203的轮体2031轴心相对于整个储能单元的位置也是固定不变,因此,上铰接点与主轴座轮203的轮体2031轴心之间的距离是固定的;The position of the upper hinge point (indicated by 2015 and 2025) relative to the entire energy storage unit is fixed, and the position of the axis of the wheel body 2031 of the main shaft seat wheel 203 relative to the entire energy storage unit is also fixed. Therefore, the upper The distance between the hinge point and the axis of the wheel body 2031 of the main shaft seat wheel 203 is fixed;
中铰接点(2051指代)与上铰接点之间的距离固定不变,中铰接点可绕上铰接点为中心移动,中铰接点还可绕下铰接点(2041指代)为中心移动,下铰接点则可绕主轴座轮203的轮体2031轴心为中心移动,下铰接点与轮体2031轴心之间的主轴轮座203体实际上也可视为一个连杆(简称“第三连杆”)。因此,位于上铰接点与主轴座轮203的轮体2031轴心之间实际上是依次铰接了三个连杆:上连杆205、下连杆204、第三连杆,而且,由于下连杆204的长销孔2042的设计,使得中铰接点与下铰接点之间的距离可变,因此,使得中、下铰接点具备了可以在外力作用下,在上铰接点与主轴座轮203的轮体2031轴心之间连线的两侧来回进行移动的条件,而合闸杠杆207和储能弹簧206则既充当了外力施加的传递者,同时还起到了在移动到某一侧后维持状2态的作用。The distance between the middle hinge point (2051) and the upper hinge point is fixed, the middle hinge point can move around the upper hinge point, and the middle hinge point can also move around the lower hinge point (2041). The lower hinge point can be moved around the wheel body 2031 axis of the main shaft seat wheel 203, and the main shaft wheel seat 203 body between the lower hinge point and the wheel body 2031 axis can actually be regarded as a connecting rod (abbreviated as "the first link") Three-linkage"). Therefore, between the upper hinge point and the axis center of the wheel body 2031 of the main shaft seat wheel 203, three connecting rods are actually hinged in sequence: the upper connecting rod 205, the lower connecting rod 204, and the third connecting rod. The design of the long pin hole 2042 of the rod 204 makes the distance between the middle hinge point and the lower hinge point variable, so that the middle and lower hinge points have the ability to move between the upper hinge point and the main shaft seat wheel 203 under the action of external force. The two sides of the line between the axes of the wheel body 2031 move back and forth, while the closing lever 207 and the energy storage spring 206 not only serve as the transmitter of the external force, but also play a role in moving to a certain side. The role of maintaining state 2.
如图10和图11所示,每个合闸杠杆(207、207’,以207所示为例)包括两片并排且形状相同的杠杆片(2071、2072),并且杠杆片(2071、2072)的中部通过分别固定于前、后颊板(201、202)上的合闸铰接点(以图11的2013所示)与前、后颊板铰接,两杠杆片(2071、2072)的同向的一自由端之间通过一连接板2073将两杠杆片(2071、2072)固定一体,两杠杆片(2071、2072)的同向的另一自由端的朝外的片体表面上还各固定有一销柱2076;储能弹簧206(本实施例为一组设有两个)的一端连接上销杆2051(即中铰接点),另一端通过一弹簧销杆208铰接于合闸杠杆207的连接片2073处;两杠杆片(2071、2072)的中部朝其上方都伸展有凸起,两杠杆片的凸起顶端之间固定有一挡片2074,挡片2074上还开有一长度方向垂直于两杠杆片的拨动孔2075,手动操作机构1的左、右从动轮(106、107)的拨动杆(1061、1071)分别伸入对应的拨动孔中,从动轮转动,通过拨动杆—拨动孔的配合,带动相应的合闸杠杆绕其铰接的合闸铰接点转动。As shown in Figures 10 and 11, each closing lever (207, 207', shown in 207 as an example) includes two lever pieces (2071, 2072) that are arranged side by side and have the same shape, and the lever pieces (2071, 2072 ) is hinged with the front and rear cheeks through the closing hinge points (shown in 2013 of Fig. 11 ) respectively fixed on the front and rear cheeks (201, 202), and the same levers (2071, 2072) Two lever pieces (2071, 2072) are fixed together by a connecting plate 2073 between one free end of the two lever pieces (2071, 2072), and the outward surface of the other free end of the two lever pieces (2071, 2072) is respectively fixed There is a pin 2076; one end of the energy storage spring 206 (a set of two in this embodiment) is connected to the upper pin 2051 (i.e. the middle hinge point), and the other end is hinged to the closing lever 207 through a spring pin 208. Connecting piece 2073 place; The middle part of two lever pieces (2071,2072) all stretches toward its top and has projection, is fixed with a catch piece 2074 between the raised top of two lever pieces, also has a length direction perpendicular to on the stop piece 2074 The toggle holes 2075 of the two lever pieces, and the toggle levers (1061, 1071) of the left and right driven wheels (106, 107) of the manual operating mechanism 1 stretch into the corresponding toggle holes respectively, and the driven wheels rotate. Lever—cooperating with the toggle hole drives the corresponding closing lever to rotate around its hinged closing hinge point.
图15主要展现操作机构的储能联动总成分别在双分(A)、主合(B)和备合(C)三种状态的对比示意图,为清楚起见,A状态下是采用了在前后颊板之间进行的剖视,B和C状态去除了前颊板的遮挡。Figure 15 mainly shows the comparative schematic diagrams of the energy storage linkage assembly of the operating mechanism in the three states of double separation (A), main closure (B) and standby closure (C). Sectional view taken between the cheeks, states B and C with the front cheeks removed.
如图15所示,合闸铰接点2013位于上铰接点2025和主轴座轮203之间,上铰接点2025位于弹簧销杆208与合闸铰接点2013之间(需要说明的是,上述某部件“位于···与···之间”,并不仅限于位于···与···之间的连线上,可以是位于连线的侧方,即某部件相对该连线的垂直投影落入连线上即可。),配合前述的各铰接点、连杆等位置布设关系和储能弹簧的作用,即可实现图15所示的三种状态的联动转换:As shown in Figure 15, the closing hinge point 2013 is located between the upper hinge point 2025 and the main shaft seat wheel 203 , and the upper hinge point 2025 is located between the spring pin rod 208 and the closing hinge point 2013 (it should be noted that some of the above components "Located between ... and ..." is not limited to the line between ... and ..., but can be located on the side of the line, that is, the vertical projection of a component relative to the line It just needs to fall on the connection line.), in conjunction with the above-mentioned layout relationship of each hinge point, connecting rod and other positions and the effect of the energy storage spring, the linkage conversion of the three states shown in Figure 15 can be realized:
图中状态A为双分位置状态,两个合闸杠杆在分闸位(即合闸杠杆抬起),左右两侧的上连杆205的自由端(以图中上销杆2051即中铰接点所在处为代表)受到储能弹簧206的拉力,绕2025向上抬起,前、后颊板上还对称在相应位置上设有上连杆上限位(如图11的2011、2011’、2021、2021’所指),使上连杆分别稳定在上连杆上限位的位置,再通过两个下连杆,使主轴座轮203稳定在中间水平位置,从而实现整个机构的中间双分位置。State A in the figure is a double-off position state, the two closing levers are in the opening position (that is, the closing lever is lifted), and the free ends of the upper connecting rods 205 on the left and right sides (with the upper pin rod 2051 in the figure being hinged in the middle) point) is subjected to the tension of the energy storage spring 206, and is lifted up around 2025, and the upper link upper limit is also symmetrically provided on the corresponding positions on the front and rear cheek plates (as shown in 2011, 2011', 2021 in Figure 11 , 2021'), so that the upper link is stabilized at the upper limit position of the upper link, and then through the two lower links, the main shaft seat wheel 203 is stabilized at the middle horizontal position, thereby realizing the middle double-point position of the whole mechanism .
图中状态B为主合状态,状态A-状态B的转换为:当左侧的合闸杠杆207受外力从双分位运动到合闸位时(右侧的保持在双分位),会跨过储能弹簧206的死点位置(即2025和2013的连线上的位置),左侧的上连杆205的自由端会在储能弹簧206释能的拉力下,从连杆上限位绕2025向下运动,为维持和限位,前、后颊板上还对称在相应位置上设有上连杆下限位(如图11的2012、2012’、2022、2022’所指),即上连杆最多可移至上连杆下限位的位置。并同时带动下连杆和主轴座轮203逆时针旋转一定角度。最终,左侧的下连杆和左侧的上连杆之间的中铰接点会过死点位置形成刚性支撑结构。此过程中,由于下连杆的长销孔2042提供了活动余量,右侧的合闸杠杆207’也没有受到外力作用,因此右侧的上连杆和合闸杠杆会保持不动。主轴5则在主轴座轮203的带动下逆时针旋转一定角度,带动复合触头机构6动作,接通主电源。State B in the figure is the main closing state, and the transition from state A to state B is: when the closing lever 207 on the left is moved from the double position to the closing position by external force (the right side remains at the double position), it will Across the dead center position of the energy storage spring 206 (i.e. the position on the line between 2025 and 2013), the free end of the upper link 205 on the left will be released from the upper limit of the link under the tension of the energy storage spring 206. Move downward around 2025, in order to maintain and limit, the front and rear cheek plates are also symmetrically provided with the lower limit of the upper link at the corresponding position (as indicated by 2012, 2012', 2022, 2022' in Figure 11), that is The upper link can be moved to the position of the lower limit of the upper link at most. And simultaneously drive the lower connecting rod and the main shaft seat wheel 203 to rotate counterclockwise at a certain angle. Ultimately, the middle hinge point between the left lower link and the left upper link forms a rigid support structure past dead center. During this process, because the long pin hole 2042 of the lower link provides a free margin, the closing lever 207' on the right side is not subjected to external force, so the upper link and the closing lever on the right side will remain motionless. The main shaft 5 rotates counterclockwise at a certain angle under the drive of the main shaft seat wheel 203, drives the compound contact mechanism 6 to act, and connects the main power supply.
图中状态C为备合状态,如果处于状态B时,向状态C进行切换,中间需要经过状态A,即需要将原已压下的合闸杠杆抬起,解除与原电源的接通,方可以接通另一电源。同样,处于状态C时,向状态B进行切换,也需要经过状态A。以由状态B至状态C为例:State C in the figure is the ready state. If you are in state B, switch to state C, and you need to go through state A in the middle, that is, you need to lift the previously pressed closing lever to release the connection with the original power supply. Another power source can be switched on. Similarly, when in state C, switching to state B also needs to go through state A. Take the transition from state B to state C as an example:
状态B-状态A:当左侧的合闸杠杆受外力从合闸位运动到双分位时(右侧的保持在双分位),带动储能弹簧储能,然后左侧的上连杆205会在储能弹簧206越过死点后释能的拉力下,从连杆下限位返回到连杆上限位;并同时带动下连杆和主轴座轮203顺时针旋转回到水平状态,即回到双分位置(状态A),并在与右侧的上连杆和储能弹簧共同作用下保持水平位置的平衡状态。此过程中,右侧的上连杆和合闸杠杆保持不动。主轴座轮203带动主轴5,主轴5带动复合触头机构6动作,处于双分状态。State B-State A: When the closing lever on the left is moved from the closing position to the double position by external force (the right side remains at the double position), it drives the energy storage spring to store energy, and then the upper link on the left 205 will return from the lower limit of the connecting rod to the upper limit of the connecting rod under the pulling force of the release of energy after the energy storage spring 206 crosses the dead point; and at the same time drive the lower connecting rod and the main shaft seat wheel 203 to rotate clockwise to return to the horizontal state, that is, return Go to the two-point position (state A), and maintain the balance state of the horizontal position under the joint action of the upper link on the right side and the energy storage spring. During this process, the upper link and closing lever on the right remain stationary. The main shaft seat wheel 203 drives the main shaft 5, and the main shaft 5 drives the compound contact mechanism 6 to act, and is in a double split state.
状态A-状态C:与前述的状态A-状态B的转换原理相同,右侧的合闸杠杆受外力从双分位运动到合闸位(左侧的保持在双分位),带动储能弹簧储能,当储能弹簧释放时,右侧的上连杆会在储能弹簧释能的拉力下,从连杆上限位运动到连杆下限位。并同时带动下连杆和主轴座轮203顺时针旋转一定角度。最终,下连杆与右侧的上连杆过死点形成刚性支撑结构。此过程中,左侧的上连杆和合闸杠杆保持不动。同样,主轴座轮203带动主轴5,主轴5带动复合触头机构6动作,接通备用电源。State A-State C: Same as the conversion principle of the aforementioned state A-state B, the closing lever on the right is moved from the double position to the closing position by the external force (the left side remains at the double position), driving the energy storage Spring energy storage, when the energy storage spring is released, the upper link on the right side will move from the upper limit of the connecting rod to the lower limit of the connecting rod under the pulling force of the energy storage spring. And drive the lower connecting rod and the main shaft seat wheel 203 to rotate a certain angle clockwise. Ultimately, the lower link forms a rigid support structure with the upper link on the right past dead center. During this process, the left upper link and closing lever remain stationary. Similarly, the main shaft seat wheel 203 drives the main shaft 5, and the main shaft 5 drives the compound contact mechanism 6 to act, and connects the backup power supply.
上述的操作机构的储能联动总成既可以直接通过手动抬起、压下合闸杠杆的方式,来实现三种状态的转换,也可以通过在其上方安装如图3至图9所示的手动操作机构1,通过旋动手柄101,带动某一从动轮(106或107)转动,由该从动轮下方的拨动杆(1061或1071)与其伸入的合闸杠杆的拨动孔(2075所指代)配合,从而带动相应的合闸杠杆抬起或压下,实现三种状态的转换。The above-mentioned energy storage linkage assembly of the operating mechanism can directly realize the conversion of the three states by manually lifting and pressing the closing lever, or it can be installed above it as shown in Figure 3 to Figure 9 The manual operating mechanism 1 drives a certain driven wheel (106 or 107) to rotate by rotating the handle 101, and the toggle hole (2075) of the closing lever (1061 or 1071) and the toggle lever (1061 or 1071) under the driven wheel are inserted into the driven wheel. Refers to) cooperation, so as to drive the corresponding closing lever to lift or press down, and realize the conversion of the three states.
另外,本实用新型还提供了通过电动控制的方式实现三种状态转换的方案,即还提供了操作机构的电动控制总成,如图16至图21所示,所述电动控制总成包括:主合电磁铁开关210、备合电磁铁开关210’、双分电磁铁开关211、主合连杆2102、备合连杆、双分连杆2112、双分杠杆212和双分拉杆213;In addition, the utility model also provides a solution for realizing three state transitions through electric control, that is, an electric control assembly of the operating mechanism is also provided, as shown in Fig. 16 to Fig. 21 , the electric control assembly includes: The main closing electromagnet switch 210, the spare closing electromagnet switch 210', the double split electromagnet switch 211, the main closing connecting rod 2102, the spare closing connecting rod, the double split connecting rod 2112, the double split lever 212 and the double split pull bar 213;
所述各电磁铁开关在加电时,其铁芯回缩,断电后复位;When the electromagnet switch is powered on, its iron core retracts, and resets after power off;
主合电磁铁开关210和备合电磁铁开关210’的铁芯朝上并分别通过连接板件固定设于前、后颊板之间,且各自位于一组连杆储能单元的侧下方,也可以说是各自位于一个合闸杠杆(207、207’)的侧下方,主要是电磁铁开关加电时的铁芯回缩,为各自的合闸杠杆下压提供动力。具体实现结构为:主合电磁铁开关210和备合电磁铁开关210’的铁芯分别对应铰接主合连杆2102、备合连杆2102’的各自一端,主合连杆2102、备合连杆2102’的另一端各设有一长度方向指向连杆与铁芯的铰接处的跑道型长孔(21021、21021’),合闸杠杆与储能弹簧铰接的弹簧销杆208套入长孔中,并能在长孔中沿长孔长度方向相对移动;The iron cores of the main closing electromagnet switch 210 and the standby closing electromagnet switch 210' face upward and are respectively fixed between the front and rear cheek plates through the connecting plate, and are respectively located under the side of a group of connecting rod energy storage units. It can also be said that they are respectively located under the side of a closing lever (207, 207'), mainly because the iron core retracts when the electromagnet switch is energized to provide power for the respective closing levers to press down. The specific implementation structure is: the iron cores of the main closing electromagnet switch 210 and the standby closing electromagnet switch 210' are respectively corresponding to one end of the hinged main closing connecting rod 2102 and the standby closing connecting rod 2102', the main closing connecting rod 2102, the standby closing connecting rod 2102 The other ends of the rods 2102' are each provided with a track-shaped long hole (21021, 21021') whose length direction points to the hinge of the connecting rod and the iron core, and the spring pin rod 208 hinged by the closing lever and the energy storage spring is inserted into the long hole , and can move relatively in the long hole along the length direction of the long hole;
双分电磁铁开关211则为铁芯朝下式的固定于前颊板201的前方,其铁芯2111与双分连杆2112的一端铰接,双分连杆2112的另一端与双分杠杆212的一端铰接;The double-point electromagnet switch 211 is fixed on the front of the front cheek plate 201 with the iron core facing down. One end of the hinge;
所述双分拉杆213包括底板2131,底板2131的前、后侧各垂直向上延伸有一立板(2132),底板2131中部的两侧各向下延伸有一铰接板21311,每个铰接板21311上开有一长度方向与底板平行的跑道型铰接孔21312,;Described two-part tie rod 213 comprises base plate 2131, each vertically upwardly extending a vertical plate (2132) on the front and rear sides of base plate 2131, respectively extending downwards a hinged plate 21311 on both sides of base plate 2131 middle part, each hinged plate 21311 opens There is a track-shaped hinged hole 21312 whose length direction is parallel to the bottom plate;
前、后颊板(201、202)上位于主轴5下方各设有一升降开口,所述双分拉杆213的底板2131分别穿过前、后颊板的升降开口,并且前、后颊板(201、202)位于双分拉杆213的前后两侧的立板2132之间,立板2132的中部开有供主轴5通过的长孔21321,且长孔21321的长度方向与双分拉杆的升降方向平行,供双分拉杆在升降时,避免与主轴触碰;前、后颊板位于主轴上方还各设有一导向柱2016,双分拉杆213的前后两侧的立板2132上开有与导向柱2016相配合的导向槽21323;The front and rear cheek plates (201, 202) are respectively provided with a lifting opening below the main shaft 5, and the bottom plate 2131 of the double-divided pull rod 213 passes through the lifting openings of the front and rear cheek plates respectively, and the front and rear cheek plates (201 , 202) between the vertical plates 2132 on the front and rear sides of the double-point pull rod 213, the middle part of the vertical plate 2132 has a long hole 21321 for the main shaft 5 to pass through, and the length direction of the long hole 21321 is parallel to the lifting direction of the double-point pull rod , to avoid contact with the main shaft when the double-point pull rod is lifted; the front and rear cheek plates are also provided with a guide post 2016 above the main shaft, and the vertical plates 2132 on the front and rear sides of the double-point pull rod 213 are provided with guide posts 2016 Matching guide groove 21323;
双分杠杆212的中部通过铰接轴2121铰接于主轴5下方的前颊板201的升降开口的下部,并位于底板2131的下方,双分杠杆212的另一端通过一铰接轴穿过双分拉杆213底板的铰接孔21312,且该铰接轴能在铰接孔21312内沿铰接孔的长度方向移动(此结构使双分拉杆213在受双分杠杆212的带动下做升降移动时,升降路径不会产生前、后向的偏移);前面介绍过每个合闸杠杆(207、207’)的两杠杆片(2071、2072)的同向的另一自由端的朝外的片体表面上还各固定有一销柱2076,双分拉杆213的前后两侧的侧立板2132顶部各向左、右外侧凸设有一与销柱2076对应的钩挂凸起21322,当双分拉杆213被拉动向下运动时,钩挂凸起21322勾住销柱2076,带动两个合闸杠杆全部抬起。The middle part of the double split lever 212 is hinged to the lower part of the lifting opening of the front cheek plate 201 below the main shaft 5 through the hinge shaft 2121, and is positioned at the bottom of the base plate 2131, and the other end of the double split lever 212 passes through the double split pull rod 213 through a hinge shaft The hinged hole 21312 of the bottom plate, and the hinged shaft can move along the length direction of the hinged hole in the hinged hole 21312 (this structure makes the double-split pull rod 213 move up and down under the drive of the double-split lever 212, the lifting path will not occur forward and backward offset); the front has introduced each closing lever (207,207 ') on the outward sheet body surface of the other free end of the same direction of the two lever sheets (2071,2072) of each closing lever (207,207 '). There is a pin post 2076, and the tops of the side risers 2132 on the front and rear sides of the double-point pull rod 213 protrude to the left and right outer sides and are provided with a hooking protrusion 21322 corresponding to the pin post 2076. When the double-point pull rod 213 is pulled, it moves downward. At this time, the hook protrusion 21322 hooks the pin post 2076, and drives the two closing levers to lift up.
下面结合图16至图21以及图22所示,介绍操作机构的电动控制总成是如何通过电动控制的方式实现三种状态的转换。In the following, with reference to Fig. 16 to Fig. 21 and Fig. 22, it will be introduced how the electric control assembly of the operating mechanism realizes the conversion of the three states through electric control.
双分状态:各个电磁铁开关的铁芯均处于释放状态。主轴5在主轴座轮203和两侧下连杆-上连杆-储能弹簧的作用下,平衡在水平位置(双分位)。Double split state: the iron cores of each electromagnet switch are in the released state. The main shaft 5 is balanced in a horizontal position (double position) under the action of the main shaft seat wheel 203 and the lower link-upper link-energy storage spring on both sides.
主合或备合状态向双分状态的切换(合闸->分闸):当处于任一合闸位时,双分电磁铁开关加电(另两个电磁铁开关不加电),双分电磁铁开关的铁芯吸合回缩,通过双分连杆2112拉动双分杠杆212绕其中部与前颊板的铰接支点(铰接轴2121)转动,从而带动双分拉杆213向下运动。然后双分拉杆213的钩挂凸起21322会勾住合闸杠杆的销柱2076向下运动,使合闸杠杆从合闸位运动到分闸位,同时合闸杠杆通过拨动孔2075与从动轮的拨动杆的配合,带动从动轮转动从而带动手柄旋转到双分位,并给储能弹簧储能。然后储能弹簧释放,拉动上连杆从连杆下限位运动到连杆上限位。然后在另一侧上连杆和储能弹簧的反作用力下,稳定在水平状态。完成从任一侧合闸-双分闸的过程。Switching from main closing or standby closing state to double opening state (closing -> opening): when in any closing position, the double opening electromagnet switch is energized (the other two electromagnet switches are not energized), and the double opening solenoid switch is powered on. The iron core of the sub-electromagnet switch is sucked and retracted, and the double-divided lever 212 is pulled by the double-divided connecting rod 2112 to rotate around the hinged fulcrum (hinge shaft 2121) of the middle part and the front cheek plate, thereby driving the double-divided pull rod 213 to move downward. Then the hook protrusion 21322 of the double-point pull rod 213 can catch the pin 2076 of the closing lever and move downwards, so that the closing lever moves from the closing position to the opening position, and the closing lever passes through the toggle hole 2075 and from The cooperation of the toggle lever of the driving wheel drives the driven wheel to rotate so as to drive the handle to rotate to the double position, and store energy for the energy storage spring. Then the energy storage spring is released, and the upper link is pulled to move from the lower limit of the connecting rod to the upper limit of the connecting rod. Then under the reaction force of the upper connecting rod and the energy storage spring on the other side, it is stable in a horizontal state. Complete the closing-double opening process from either side.
双分状态A向主合或备合状态(B或C)的切换(分闸->合闸):双分电磁铁开关不加电,主合或备合电磁铁开关加电,相应的铁芯吸合回缩,拉动相应侧的合闸杠杆从双分位运动到合闸位,合闸杠杆同时拨动手柄从双分指示位旋转到合闸指示位,同时带动储能弹簧储能。随后,储能弹簧释放,拉动相应侧的上连杆从连杆上限位运动到连杆下限位。并带动下连杆和主轴座轮203逆时针或顺时针旋转一定角度。主轴随主轴座轮203从水平方向旋转至合闸位,并最终稳定在合闸位上。此时,相应侧的下连杆和上连杆之间会过死点形成刚性支撑结构。在此过程中,另一侧的上连杆和合闸杠杆会保持不动。机构完成从双分到主合或备合合闸的电动动作转换。Switching from the double-opening state A to the main closing or standby closing state (B or C) (opening -> closing): the double-opening solenoid switch is not powered on, the main closing or standby closing solenoid switch is powered on, and the corresponding iron The core is closed and retracted, and the closing lever on the corresponding side is pulled to move from the double-point position to the closing position. The closing lever simultaneously moves the handle to rotate from the double-point indicating position to the closing indicating position, and at the same time drives the energy storage spring to store energy. Subsequently, the energy storage spring is released, and the upper connecting rod on the corresponding side is pulled to move from the upper limit of the connecting rod to the lower limit of the connecting rod. And drive the lower connecting rod and the main shaft seat wheel 203 to rotate a certain angle counterclockwise or clockwise. The main shaft rotates from the horizontal direction to the closing position along with the main shaft seat wheel 203, and finally stabilizes on the closing position. At this time, a rigid support structure will be formed between the lower link and the upper link on the corresponding side. During this process, the upper link and closing lever on the other side remain stationary. The mechanism completes the electric action conversion from double opening to main closing or backup closing.
需要说明的是,从双分到主合或备合合闸的电动动作转换完成后,主合或备合电磁铁开关即便不再加电,即相应的铁芯弹起,由于其铰接的连杆2102的另一端的跑道型长孔(21021、21021’)存在,已被下压的合闸杠杆不会因为连杆的2102的上升而抬起。It should be noted that after the electric action conversion from double opening to main closing or standby closing is completed, even if the main closing or standby closing electromagnet switch is not powered again, that is, the corresponding iron core springs up, due to its hinged connection. There are racetrack-shaped long holes (21021, 21021') at the other end of the rod 2102, and the depressed closing lever will not be lifted due to the rising of the connecting rod 2102.
另外,根据GB14048.1的要求,低压开关电器设备在触头熔焊后不能用任何一种方式指示电器的断开位置,上述操作机构的一侧的合闸杠杆处于合闸状态时,如果触头融焊,虽然主轴和主轴座轮203因触头融焊不能转动,但通过外力强行下压另一侧的合闸杠杆,该侧的合闸杠杆可能会被迫下压转动至分闸位并保持在分闸位,显示出错误的分闸指标。因此,本实用新型还提供了一种改进措施,防止触头融焊后误操作和指示:In addition, according to the requirements of GB14048.1, low-voltage switching electrical equipment cannot indicate the disconnection position of the electrical equipment in any way after the contacts are welded. Head welding, although the main shaft and the main shaft seat wheel 203 cannot rotate due to contact welding, but the closing lever on the other side is forced down by external force, and the closing lever on this side may be forced to turn to the opening position. And keep in the opening position, showing the wrong opening index. Therefore, the utility model also provides an improvement measure to prevent misoperation and indication after contact welding:
如图23至图25所示,主轴5上伸出前、后颊板且位于两个合闸杠杆的同一侧的杠杆片(2071与2071’、2072与2072’)之间并与之处于同一平面的位置处还分别固定套装有一偏心限位片214,每个杠杆片的端部朝向偏心限位片对应凸设有止挡部(图中2076、2076’所示),且偏心限位片214随主轴5转动时,偏心限位片能避开合闸一侧的合闸杠杆的止挡部绕合闸铰接点(2013为例)的翻转路线,同时又阻挡于另一侧合闸杠杆的止挡部的翻转路线。As shown in Figure 23 to Figure 25, the front and rear cheeks protrude from the main shaft 5 and are located between the lever pieces (2071 and 2071', 2072 and 2072') on the same side of the two closing levers and are in the same plane with them An eccentric limiting piece 214 is also fixedly set at the position of each lever piece, and the end of each lever plate is provided with a corresponding stopper (shown in 2076, 2076' in the figure) toward the eccentric limiting piece, and the eccentric limiting piece 214 When rotating with the main shaft 5, the eccentric limit piece can avoid the turning route of the stopper part of the closing lever on the closing side around the closing hinge point (2013 as an example), and at the same time block the turning of the closing lever on the other side. The overturning path of the stop.
如图所示,加入偏心限位片214及止挡部后,双分状态时,偏心限位片214处于水平位置,不会影响两侧合闸杠杆的合闸动作。As shown in the figure, after the eccentric limiting piece 214 and the stopper are added, the eccentric limiting piece 214 is in a horizontal position in the double-open state, which will not affect the closing action of the closing levers on both sides.
当任一侧合闸后,偏心限位片会随主轴旋转,由于偏心形状的设置,旋转后,偏心限位板214两直角部位(也可以是其他形状)其中之一正好位于另一侧止挡部的翻转路线上,受两者的止挡配合限制(如图24中的D所指),处于分闸状态的合闸杠杆将不能进行合闸动作,从而防止错误操作到合闸,同时也不会因此显示错误的合闸指示。When either side is closed, the eccentric limiting plate will rotate with the main shaft. Due to the setting of the eccentric shape, after the rotation, one of the two right-angle parts (or other shapes) of the eccentric limiting plate 214 is just located at the other side. On the overturning route of the stop part, limited by the cooperation between the two stoppers (as indicated by D in Figure 24), the closing lever in the opening state will not be able to perform the closing action, thereby preventing the wrong operation from closing, and at the same time Also can not show wrong switch-on instruction accordingly.
本实用新型还在上述基础上,提供了另一项改进,针对的是储能弹簧安装不便的问题:On the basis of the above, the utility model provides another improvement aimed at the problem of inconvenient installation of the energy storage spring:
如图10和图11所示储能单元结构中,对储能弹簧的安装方法,通常是需要通过工具将弹簧强行拉过装配位,然后在拉出连接板2073上的穿过孔的同时穿上弹簧销杆(208、208’)固定。如果同时固定两根(或以上数量的)弹簧时,装配会较困难。同时,受合闸杠杆的连接板2073穿过孔的尺寸和空间限制,工装夹具也经常无法使用。另外,因为是储能弹簧,刚度较大,需要同时固定多根弹簧就会更加困难。甚至需要多人同时配合操作才可以完成。In the structure of the energy storage unit shown in Figure 10 and Figure 11, the installation method for the energy storage spring is usually to use a tool to forcibly pull the spring through the assembly position, and then pull out the through hole on the connecting plate 2073 while passing it through. The upper spring pins (208, 208') are fixed. If two (or more) springs are fixed at the same time, assembly will be more difficult. Simultaneously, due to the size and space limitation of the connecting plate 2073 passing through the hole of the closing lever, the tooling fixture is often unusable. In addition, because it is an energy storage spring, the stiffness is relatively high, and it will be more difficult to fix multiple springs at the same time. It can even be completed by the cooperation of multiple people at the same time.
针对此问题的改进的一个思路是:使储能弹簧在无载荷的自由状态下安装,基于此思路,我们改变前、后颊板对合闸杠杆的限位结构形式,即:如图23、图24和图26所示,前、后颊板位于两合闸杠杆之间的顶部设有一可拆卸的限位块215,在未安装此限位块215时,合闸杠杆旋转至触碰颊板顶部时,储能弹簧处于无载荷状态,加装此限位块215后,限位块215高出颊板的顶部且其宽度满足合闸杠杆旋转至触碰限位块215的侧壁时,其储能弹簧处于载荷受力状态。One way to improve this problem is to install the energy storage spring in a free state with no load. Based on this idea, we change the limit structure of the front and rear cheek plates to the closing lever, that is: as shown in Figure 23, As shown in Figure 24 and Figure 26, a detachable stopper 215 is provided on the top between the front and rear cheeks between the two closing levers. When the stopper 215 is not installed, the closing lever rotates to touch the cheek At the top of the plate, the energy storage spring is in a no-load state. After installing the limit block 215, the limit block 215 is higher than the top of the cheek plate and its width meets the closing lever rotation to touch the side wall of the limit block 215. , its energy storage spring is under load.
如图27所示,此时由于颊板顶部20201本身宽度较小,合闸杠杆旋转至碰触到顶部时,储能弹簧已无应力,可以依次单独穿弹簧销杆(208、208’)固定;然后,如图28所示,用工装将合闸杠杆向两侧撑开,放入限位块215并固定在颊板顶部;如图29所示,加入限位块215后,两合闸杠杆的储能弹簧保持在合适的初装力下。As shown in Figure 27, at this time, due to the small width of the cheek plate top 20201 itself, when the closing lever rotates until it touches the top, the energy storage spring has no stress, and can be fixed through spring pins (208, 208') separately in turn Then, as shown in Figure 28, use tooling to spread the closing lever to both sides, put into the limit block 215 and fix it on the top of the cheek plate; as shown in Figure 29, after adding the limit block 215, the two closing levers The stored-energy spring of the lever remains under the proper initial loading force.
本结构的特点:Features of this structure:
安装省力,简易,提高生产效率。储能弹簧由于是无载荷状态下安装,可以多根、依次单独安装。The installation is labor-saving and simple, and the production efficiency is improved. Since the energy storage springs are installed under the no-load state, multiple springs can be installed separately in sequence.
如图30所示,位置反馈组件包括架体40,及安装于架体40中的转轴座41、双分位微动开关422、主合位微动开关421和备合位微动开关422,转轴座41通过其上开有的主轴套孔411与主轴套接,并能随主轴转动,转轴座41外围设有凸起,双分位微动开关422、主合位微动开关421和备合位微动开关422分别位于转轴座的上方及两侧方,随主轴转动时转轴座41的凸起分别抵触各微动开关的触点,触发相应的微动开关,以显示相应的状态。As shown in Figure 30, the position feedback assembly includes a frame body 40, and a shaft seat 41 installed in the frame body 40, a double position micro switch 422, a main position micro switch 421 and a backup position micro switch 422, The rotating shaft seat 41 is socketed with the main shaft through the main shaft sleeve hole 411 provided thereon, and can rotate with the main shaft. The closing microswitches 422 are respectively located above and on both sides of the shaft seat. When the main shaft rotates, the protrusions of the shaft seat 41 touch the contacts of the microswitches respectively, triggering the corresponding microswitches to display the corresponding status.
触头机构是转换开关电器中直接与电源相连接的机构,触头机构中的触头按是否移动的情况分为动触头和静触头两种,按结合方式又可分为指型拍合式和刀型插入式两类,指型拍合式触头在闭合或断开电路时在电弧作用下可抗烧灼,具有较高的接通和分断能力,但由于此类触头的结点电动力为斥力型,触头的动、热稳定性差,在较高的短时耐受电流作用下会斥开,因此难以达到标准规定的短时耐受能力的要求。刀型插入式触头的结点电动力为吸力型,其动、热稳定性高,能达到较高的短时耐受指标,但由于此类触头采用无触点设计,因此在闭合或断开电路时此类触头不能抗电弧烧灼,难以达到较高接通和分断能力的要求。专利号CN200710059760X披露了一种自动转换开关电器的触头单元,动触头组中既有指型拍合式动触头又有刀型插入式动触头,静触头组则配备了相应的两个指型拍合式静触头和两个刀型插入式静触头,既利用了两类触头的优点,又有效规避了不足。但该种结构的触头单元也有不足:1、刀型插入式静触头设置了两个,结构较为复杂,增加了成本和故障可能几率;2、动触头组两侧分别布设两个刀型插入式静触头和两个指型拍合式静触头,并且刀型插入式静触头和指型拍合式静触头之间还要设置弹簧和支架,因此,留给动触头的有效旋转角度范围受到较大限制,仅能达到最大90度的角度范围,并不适合于需要主合、备合之外还设有双分状态的开关电器。The contact mechanism is a mechanism that is directly connected to the power supply in the transfer switch electrical appliance. The contacts in the contact mechanism are divided into two types: moving contacts and static contacts according to whether they move. There are two types of plug-in type and knife-type plug-in type. The finger-type clap-type contacts can resist burning under the action of arc when closing or breaking the circuit, and have high making and breaking capabilities. However, due to the node current of such contacts The power is repulsion type, and the dynamic and thermal stability of the contacts are poor, and they will be repelled under the action of a relatively high short-term withstand current, so it is difficult to meet the requirements of the short-term withstand capacity stipulated in the standard. The electric power of the knife-type plug-in contact is suction type, its dynamic and thermal stability is high, and it can achieve a high short-term tolerance index. However, because this type of contact adopts a non-contact design, it is Such contacts cannot resist arc burning when the circuit is disconnected, and it is difficult to meet the requirements of high making and breaking capacity. Patent No. CN200710059760X discloses a contact unit of an automatic transfer switch. The moving contact group includes both finger-type clap-type moving contacts and knife-type plug-in moving contacts. The static contact group is equipped with two corresponding One finger-type snap-fit static contact and two knife-type plug-in static contacts not only utilize the advantages of the two types of contacts, but also effectively avoid the disadvantages. However, the contact unit of this structure also has disadvantages: 1. There are two knife-type plug-in static contacts, and the structure is relatively complicated, which increases the cost and the possibility of failure; 2. Two knife-type contacts are arranged on both sides of the moving contact group Type plug-in static contact and two finger-type snap-in static contacts, and a spring and bracket should be set between the knife-type plug-in static contact and finger-type snap-in static contact. Therefore, the remaining space for the moving contact The effective rotation angle range is relatively limited, and can only reach a maximum angle range of 90 degrees, which is not suitable for switching devices that require a double-open state in addition to the main close and standby close.
因此,本实用新型还提供了一种触头机构,以适应实现三种状态的开关电器要求。方案如下:如图31所示,Therefore, the utility model also provides a contact mechanism to meet the requirements of switching electrical appliances in three states. The scheme is as follows: As shown in Figure 31,
所述触头机构包括并列依次排布的多个触头单元;The contact mechanism includes a plurality of contact units arranged side by side;
每个触头单元包括外壳61、以及置于外壳61内的动触头组62、静触头组和两个灭弧室64;Each contact unit includes a housing 61, a moving contact group 62, a static contact group and two arc extinguishing chambers 64 placed in the housing 61;
外壳61上和动触头组62的中心部上各开有用于穿过主轴5(即开关电器中用于动力传递的主轴)的通过孔(如图中611、621分别所示),且动触头组通过其上的通过孔621套装于主轴5上并在外壳61内能随主轴5的转动而转动;On the shell 61 and the central part of the moving contact group 62, there are respectively through holes (as shown by 611 and 621 in the figure) for passing through the main shaft 5 (that is, the main shaft used for power transmission in the switching device), and the moving The contact group is set on the main shaft 5 through the passage hole 621 and can rotate with the rotation of the main shaft 5 in the housing 61;
所述动触头组的中心部的两侧以通过孔621为中心镜像对称各向外伸展出一动触头板部624,两侧的动触头板部彼此间电导通,每个动触头板部624还包括在其外端部的两侧分别固设的一拍合式触点622和一弧形的刀型插入式触体623,且每个刀型插入式触体623的弧形走向是以中心部的通过孔621为圆心;由于是镜像对称的,所以两个动触头板部624的刀型插入式触体623朝向相同的方向,各自的拍合式触点622也都朝向另一相同的方向。Both sides of the central part of the moving contact group extend a moving contact plate part 624 outward in mirror image symmetry with the passing hole 621 as the center, and the moving contact plate parts on both sides are electrically connected to each other, and each moving contact The plate part 624 also includes a snap-fit contact 622 and an arc-shaped knife-shaped plug-in contact body 623 respectively fixed on both sides of its outer end, and the arc-shaped direction of each knife-shaped plug-in contact body 623 Take the passage hole 621 in the center as the center of the circle; because it is mirror image symmetry, the knife-type plug-in contact bodies 623 of the two movable contact plate parts 624 face the same direction, and the respective snap-in contacts 622 also face the other. one in the same direction.
静触头组包括分别位于动触头组中心部两侧向的两个指型拍合式静触头(631、632)和一刀型插入式静触头633;刀型插入式静触头633的用于与刀型插入式触体623接合的接合部6331对应设于刀型插入式触体623的移动路径上,两个指型拍合式静触头(631、632)各自的触点(6311、6321)朝向相反的方向并分别对应一动触头板部的拍合式触点。The static contact group includes two finger-type snap-in static contacts (631, 632) and a knife-type plug-in static contact 633 respectively located on both sides of the center of the moving contact group; the knife-type plug-in static contact 633 The engaging portion 6331 for engaging with the knife-type plug-in contact body 623 is correspondingly arranged on the moving path of the knife-type plug-in contact body 623, and the respective contacts (6311) of the two finger-type clapping-type static contacts (631, 632) , 6321) facing the opposite direction and respectively corresponding to a snap-fit contact of the moving contact plate.
两个灭弧室64分别位于两个指型拍合式静触头(631、632)分别与刀型插入式静触头633之间的空间内,且分别靠近相应的指型拍合式静触头(631、632)。The two arc extinguishing chambers 64 are respectively located in the spaces between the two finger-type snap-in static contacts (631, 632) and the knife-type plug-in static contacts 633, and are respectively close to the corresponding finger-type snap-in static contacts (631, 632).
如图32所示的双分状态下,此时动触头组62垂直放置于外壳61内,且与各个静触头(631、632、633)均不接触,无法构建任何一个回路,触头机构处于双分状态。In the double split state shown in Figure 32, the moving contact group 62 is vertically placed in the housing 61, and does not contact with each static contact (631, 632, 633), so it is impossible to construct any circuit. Institutions are in a state of bipartisanship.
如图33所示的主合状态,动触头组62延顺时针方向旋转,至动触头组62一端的动触头板部624的拍合式触点622与静触头组的一个指型拍合式静触头631的触点6311接触时停止,此时动触头组7另一端的动触头板部624的刀型插入式触体623插入刀型插入式触体623接合部6331内并相互接合,631、动触头组62与633构建成一个回路,触头机构处于主合状态。In the main closing state shown in Figure 33, the moving contact group 62 rotates clockwise until the clapping contact 622 of the moving contact plate portion 624 at one end of the moving contact group 62 and a finger-shaped contact of the static contact group The contact 6311 of the clapping type static contact 631 stops when it contacts, and the knife-shaped plug-in contact body 623 of the movable contact plate portion 624 at the other end of the movable contact group 7 is inserted into the knife-shaped plug-in contact body 623 joint portion 6331 And engage with each other, 631, the moving contact group 62 and 633 form a circuit, and the contact mechanism is in the main closing state.
如图34所示的备合状态,动触头组62延逆时针方向旋转,至动触头组62另一端的动触头板部624的拍合式触点622与静触头组的另一个指型拍合式静触头632的触点6321接触时停止,此时动触头组7一端的动触头板部的刀型插入式触体623插入刀型插入式触体623接合部6331内并相互接合,632、动触头组62与633构建成另一个回路,触头机构处于备合状态。In the ready state shown in Figure 34, the moving contact group 62 rotates in the counterclockwise direction until the clapping contact 622 of the moving contact plate portion 624 at the other end of the moving contact group 62 is connected to the other side of the static contact group. The contact 6321 of the finger-type clapping static contact 632 stops when it contacts, and the knife-type plug-in contact body 623 of the movable contact plate portion at one end of the movable contact group 7 is inserted into the knife-type plug-in contact body 623 in the junction 6331 And engage with each other, 632, the moving contact group 62 and 633 form another circuit, and the contact mechanism is in the ready state.
从图中可见,无论动触头组是顺时针还是逆时针旋转,进行关闭时,都是动触头组的拍合式触点622先脱离电连接,刀型插入式触体623后脱离,进行接合时,都是动触头组的刀型插入式触体623先与静触头组接合,动触头组的拍合式触点622后与静触头组的指型拍合式静触头接合,此结构可有效减小双拍合式结构带来的节点电动力,从而降低主操作机构的操作力要求;并且在闭合的过程中,插入式接触一端先于拍合式接触一端闭合,从而实现无负载闭合,有效的降低触头在闭合过程中的电磨损。同理,在系统断开的过程中插入式接触一端滞后于拍合式接触一端断开,从而实现无负载断开,也可有效的降低触头在断开过程中的电磨损。另外,两个指型拍合式静触头(631、632)和一刀型插入式静触头633分别位于动触头组中心部的两侧,使动触头组的旋转角度更加扩大,接近于180度,更加适合于主合、备合之外还设有双分状态的三种状态转换用的开关电器。As can be seen from the figure, no matter whether the movable contact group rotates clockwise or counterclockwise, when closing, the clapping contact 622 of the movable contact group is first disconnected from the electrical connection, and the knife-shaped plug-in contact 623 is separated later, and the closing is performed. When engaging, the knife-shaped plug-in contact body 623 of the moving contact group is first engaged with the static contact group, and the clap-type contact 622 of the movable contact group is then engaged with the finger-type clap-type static contact of the static contact group , this structure can effectively reduce the node electromotive force brought by the double snap-in structure, thereby reducing the operating force requirement of the main operating mechanism; The load is closed, effectively reducing the electrical wear of the contacts during the closing process. In the same way, during the disconnection process of the system, one end of the plug-in contact lags behind the disconnection of the snap-on contact end, so as to realize no-load disconnection and effectively reduce the electrical wear of the contacts during the disconnection process. In addition, two finger-type clap-type static contacts (631, 632) and a knife-type plug-in type static contact 633 are respectively located on both sides of the center of the moving contact group, so that the rotation angle of the moving contact group is further expanded, close to 180 degrees, it is more suitable for switching appliances for three-state transitions with double-open states in addition to main close and standby close.
另外,触头机构由闭合状态向断开状态转换过程中,动触头组62需延逆或顺时针方向旋转,动触头组62上的拍合式触点622与静触头组的指型拍合式静触头(631或632)的触点(6311或6321)之间不可避免的会产生电弧,灭弧室64的引弧方向会喷射到外壳61的内壁上,因此,本实用新型还在灭弧室与外壳61内壁之间加入铁质的挡板65,可避免电弧直接喷射到外壳61的内壁上,再进一步,挡板65的长度方向上还对应设置有长度方向与其垂直的筛网66,挡板65对电弧也有引导的作用,使电弧向筛网66移动。In addition, during the transition process of the contact mechanism from the closed state to the open state, the moving contact set 62 needs to rotate counterclockwise or clockwise. The electric arc will inevitably be generated between the contacts (6311 or 6321) of the clapping type static contact (631 or 632), and the arc striking direction of the arc extinguishing chamber 64 will be sprayed onto the inner wall of the casing 61. Therefore, the utility model also An iron baffle 65 is added between the arc extinguishing chamber and the inner wall of the casing 61 to prevent the arc from being directly sprayed onto the inner wall of the casing 61. Furthermore, a screen perpendicular to the length direction of the baffle 65 is also provided correspondingly. The net 66 and the baffle plate 65 also have the function of guiding the electric arc, so that the electric arc moves to the screen cloth 66 .
另外,由于在零件的加工以及动触头组的拍合式触点622及静触头组的指型拍合式静触头(631或632)的触点在焊接过程中会不可避免的出现一些误差,加上如果主轴与动触头组仅为刚性连接所导致的误差等,各种误差累计后就会出现动触头的拍合式触点622与静触头的触点接触时由于上述累计误差导致的点接触现象,而不是最佳的面接触,因此,本实用新型还对动触头组做了进一步改进,In addition, due to the processing of the parts and the contacts of the snap-fit contact 622 of the moving contact group and the finger-type snap-fit contact (631 or 632) of the static contact group, some errors will inevitably occur during the welding process. , plus the error caused by the rigid connection between the main shaft and the moving contact group, etc., after the accumulation of various errors, the snap-fit contact 622 of the moving contact will come into contact with the contact point of the static contact due to the above-mentioned accumulated error The resulting point contact phenomenon, rather than the best surface contact, therefore, the utility model also made further improvements to the moving contact group,
如图31和图35、图36、图37所示,动触头组,包括:中心部和动触头,As shown in Figure 31 and Figure 35, Figure 36, and Figure 37, the moving contact group includes: a central part and a moving contact,
所述中心部包括由两个圆形的前、后半壳体(6212、6212’)对接并通过螺栓6261和螺母6262配合固定在一起的形成的中心部壳体,中心部壳体的圆周边以壳体中心对称各开有一动触头板部通过孔(如图35所示的实施例,每个动触头板部通过孔则是通过由每个半壳体上各开有的半孔(62121、62121’)对接后形成),中心部壳体的中心处开有用于穿过主轴5(即开关电器中用于动力传递的主轴)且套装于主轴上的通过孔621,且通过孔621的大小形状与主轴截面大小形状相匹配,确保通过孔孔壁与主轴5外围相贴合,主轴直接通过通过孔带动中心部壳体随之转动。The central part includes a central part shell formed by butting two circular front and rear half shells (6212, 6212') and fixing them together through bolts 6261 and nuts 6262. The circumference of the central part shell There is a moving contact plate portion passing hole symmetrically with the center of the housing (in the embodiment shown in Figure 35, each moving contact plate portion passing hole then passes through the half hole that is respectively opened on each half shell (62121, 62121') formed after docking), the center of the central shell is provided with a through hole 621 for passing through the main shaft 5 (that is, the main shaft used for power transmission in the switchgear) and sleeved on the main shaft, and through the hole The size and shape of 621 match the size and shape of the cross-section of the main shaft to ensure that the wall of the through hole fits closely with the periphery of the main shaft 5, and the main shaft directly passes through the through hole to drive the central shell to rotate accordingly.
所述动触头包括:The moving contacts include:
夹装于中心部壳体内(前、后半壳体之间)的中心连接板625,中心连接板625中心处开有供主轴5穿过的穿过孔6251(如图36所示),且穿过孔6251与主轴5之间留有空隙(即主轴5并不直接通过该穿过孔6251带动动触头转动);The central connection plate 625 clamped in the central part housing (between the front and rear half shells), the center of the central connection plate 625 is provided with a through hole 6251 (as shown in Figure 36 ) for the main shaft 5 to pass through, and There is a gap between the through hole 6251 and the main shaft 5 (that is, the main shaft 5 does not directly pass through the through hole 6251 to drive the movable contact to rotate);
还包括,分别位于中心连接板625的两侧各自穿过中心部壳体的一动触头板部通过孔向外伸出的动触头板部624,两侧的动触头板部经由中间的中心连接板625实现彼此间电导通,每个动触头板部624还包括在其外端部的两侧分别固设的一拍合式触点622和一弧形的刀型插入式触体623,且两个动触头板部624的拍合式触点622都朝向同一个的方向。It also includes a movable contact plate portion 624 protruding outward through a hole on both sides of the central connecting plate 625, and the movable contact plate portion on both sides passes through the center housing. The central connection plate 625 realizes the electrical conduction between each other, and each movable contact plate part 624 also includes a snap-fit contact 622 and an arc-shaped knife-shaped plug-in contact 623 respectively fixed on both sides of its outer end. , and the snap-fit contacts 622 of the two moving contact plate portions 624 are all facing the same direction.
动触头板部624与动触头板部通过孔之间留有间隙。There is a gap between the moving contact plate part 624 and the moving contact plate part passing hole.
由于中心部壳体通过孔621与主轴直接套接,(单层)动触头并不直接与主轴套接,动触头的中心连接板625的穿过孔6251只是用于供主轴穿过的,动触头的中心连接板625夹装于中心部壳体的前、后壳体之间,即是由中心部壳体来带动动触头转动的,而动触头的动触头板部624与中心部壳体的动触头板部通过孔之间是存有间隙的,因此,当动触头的拍合式触点622接触到指型拍合式静触头(631或632)的触点(6311或6321)时,动触头可在一定范围内进行调整,使其触点与静触头的触点达到较好的面接触。Since the central shell is directly socketed with the main shaft through the hole 621, the (single-layer) movable contact is not directly socketed with the main shaft, and the through hole 6251 of the central connecting plate 625 of the movable contact is only used for the main shaft to pass through. , the center connecting plate 625 of the moving contact is sandwiched between the front and rear shells of the center shell, that is, the center shell drives the moving contact to rotate, and the moving contact plate of the moving contact There is a gap between 624 and the passage hole of the movable contact plate part of the central housing, therefore, when the clapping contact 622 of the movable contact touches the contact of the finger-type clapping static contact (631 or 632) When point (6311 or 6321), the moving contact can be adjusted within a certain range, so that its contact and the contact of the static contact can achieve better surface contact.
在此基础上,本实用新型还提供了进一步改进,在中心部壳体内增设了弹性装置,即在动触头的中心连接板625位于其穿过孔6251的两侧的对称设有相同数量、对称排列的弹簧抵接部,每个弹簧抵接部对应容纳并抵接一垂直向上的同等规格、长度的弹簧627的底部,每个弹簧627的顶部各抵接于中心部壳体内对应设置的抵顶部629。On this basis, the utility model also provides a further improvement. An elastic device is added in the central part of the housing, that is, the same number, Symmetrically arranged spring abutment parts, each spring abutment part correspondingly accommodates and abuts against the bottom of a vertically upward spring 627 of the same specification and length, and the top of each spring 627 abuts against the corresponding set in the center housing. Arrive at 629 at the top.
图38给出了增设弹性装置的一种实施例,在动触头的中心连接板625位于其穿过孔6251的两侧,各自通过连接销6282穿过中心连接板625上开有的连接孔6283将一U型弹簧套628固定在中心连接板上,每个U型弹簧套的两立臂分别位于中心连接板前、后侧,且其上各设有一作为弹簧抵接部的弹簧容纳槽6281,每个弹簧抵接部对应容纳并抵接一垂直向上的同等规格、长度的弹簧627的底部,每个弹簧627的顶部各抵接于中心部壳体内对应设置的抵顶部629。Figure 38 shows an embodiment of adding an elastic device. The central connecting plate 625 of the movable contact is located on both sides of the through hole 6251, and the connecting pins 6282 pass through the connecting holes on the central connecting plate 625 respectively. 6283 fixes a U-shaped spring sleeve 628 on the central connection plate, and the two vertical arms of each U-shaped spring sleeve are respectively located on the front and rear sides of the central connection plate, and each of them is provided with a spring receiving groove 6281 as a spring contact part Each spring abutting portion correspondingly accommodates and abuts against the bottom of a vertically upward spring 627 of the same specification and length, and the top of each spring 627 abuts against a corresponding abutting portion 629 provided in the central housing.
图40给出了增设弹性装置的另一种实施例,如图所示,在动触头的中心连接板625位于其穿过孔6251的两侧的板体上,每侧分别各朝上开有两个弹簧容纳槽口(6252、6253),由每个弹簧容纳槽口(6252、6253)各自充当弹簧抵接部的作用,每个弹簧抵接部对应容纳并抵接一垂直向上的同等规格、长度的弹簧627的底部,每个弹簧627的顶部各抵接于中心部壳体内对应设置的抵顶部629。Figure 40 shows another embodiment of adding an elastic device. As shown in the figure, the central connection plate 625 of the movable contact is located on the plates on both sides of the hole 6251, and each side opens upwards. There are two spring receiving notches (6252, 6253), and each spring receiving notch (6252, 6253) acts as a spring abutment part, each spring abutment part correspondingly accommodates and abuts a vertically upward equivalent The bottoms of the springs 627 of specifications and lengths, and the tops of each spring 627 respectively abut against the corresponding abutting parts 629 in the housing of the central part.
图41是弹簧装置如何配合其他部分保证触头压力的原理分析图Figure 41 is a principle analysis diagram of how the spring device cooperates with other parts to ensure the contact pressure
参照附图41可见,在外力F的作用下,支点X在靠近左侧动触头拍合式触点622处,触头右侧向上移动,弹簧随之压缩,提供向下的作用反力,以保证触头压力,使动触头与静触头之间的保持更好的面接触。Referring to the accompanying drawing 41, it can be seen that under the action of the external force F, the fulcrum X is close to the clapping contact 622 of the left movable contact, and the right side of the contact moves upward, and the spring is compressed accordingly, providing a downward reaction force to Ensure the contact pressure to maintain better surface contact between the moving contact and the static contact.
上述的动触头组的动触头是单片的,对于需要通过大电流的情况时,单纯加厚该片动触头的厚度,虽然动触头本身能够满足大电流通过的要求,但由于厚度加大,动触头的拍合式触点与静触头的点接触的问题会更加突出,并不能仅依靠上述的间隙调整就能很好解决的,因此,本实用新型还提供了另一种结构形式,即双片式的动触头组:The movable contact of the above-mentioned movable contact group is a single piece. When it is necessary to pass a large current, the thickness of the movable contact is simply thickened. Although the movable contact itself can meet the requirements for passing a large current, due to As the thickness increases, the problem of point contact between the snap-fit contact of the moving contact and the static contact will become more prominent, and it cannot be solved well only by the above-mentioned gap adjustment. Therefore, the utility model also provides another A structural form, that is, a double-piece moving contact group:
如图42至46所示,双片式动触头组包括:As shown in Figures 42 to 46, the double-piece moving contact set includes:
中心部和两片形状相同的动触头620,The central part and two moving contacts 620 with the same shape,
所述中心部包括由两个圆形的前、后半壳体(6212、6212’)对接并通过螺栓6261和螺母6262配合固定在一起的形成的中心部壳体,中心部壳体的圆周边以壳体中心对称各开有一动触头板部通过孔(如图35所示的实施例,每个动触头板部通过孔则是通过由每个半壳体上各开有的半孔(62121、62121’)对接后形成),中心部壳体的中心处开有用于穿过主轴5(即开关电器中用于动力传递的主轴)且套装于主轴上的通过孔621,且通过孔621的大小形状与主轴截面大小形状相匹配,确保通过孔孔壁与主轴5外围相贴合,主轴直接通过通过孔带动中心部壳体随之转动。The central part includes a central part shell formed by butting two circular front and rear half shells (6212, 6212') and fixing them together through bolts 6261 and nuts 6262. The circumference of the central part shell There is a moving contact plate portion passing hole symmetrically with the center of the housing (in the embodiment shown in Figure 35, each moving contact plate portion passing hole then passes through the half hole that is respectively opened on each half shell (62121, 62121') formed after docking), the center of the central shell is provided with a through hole 621 for passing through the main shaft 5 (that is, the main shaft used for power transmission in the switchgear) and sleeved on the main shaft, and through the hole The size and shape of 621 match the size and shape of the cross-section of the main shaft to ensure that the wall of the through hole fits closely with the periphery of the main shaft 5, and the main shaft directly passes through the through hole to drive the central shell to rotate accordingly.
每片动触头620包括:Each moving contact 620 includes:
夹装于中心部壳体内(前、后半壳体之间)的中心连接板625,中心连接板625中心处开有供主轴5穿过的穿过孔6251(如图36所示),且穿过孔6251与主轴5之间留有空隙(即主轴5并不直接通过该穿过孔6251带动动触头转动);The central connection plate 625 clamped in the central part housing (between the front and rear half shells), the center of the central connection plate 625 is provided with a through hole 6251 (as shown in Figure 36 ) for the main shaft 5 to pass through, and There is a gap between the through hole 6251 and the main shaft 5 (that is, the main shaft 5 does not directly pass through the through hole 6251 to drive the movable contact to rotate);
还包括,分别位于中心连接板625的两侧各自穿过中心部壳体的一动触头板部通过孔向外伸出的动触头板部624,两侧的动触头板部经由中间的中心连接板625实现彼此间电导通,每个动触头板部624还包括在其外端部的两侧分别固设的一拍合式触点622和一弧形的刀型插入式触体623,每个刀型插入式触体(623)的弧形走向是以其所属的中心连接板的穿过孔为圆心,且两个动触头板部的拍合式触点都朝向同一个的方向,拍合式触点则都朝向另一相同的方向。It also includes a movable contact plate portion 624 protruding outward through a hole on both sides of the central connecting plate 625, and the movable contact plate portion on both sides passes through the center housing. The central connection plate 625 realizes the electrical conduction between each other, and each movable contact plate part 624 also includes a snap-fit contact 622 and an arc-shaped knife-shaped plug-in contact 623 respectively fixed on both sides of its outer end. , the arc-shaped direction of each knife-type plug-in contact (623) is centered on the through hole of the central connecting plate to which it belongs, and the clapping contacts of the two moving contact plates are all facing the same direction , snap-in contacts are all facing the same direction.
动触头板部624与动触头板部通过孔之间留有间隙;There is a gap between the moving contact plate part 624 and the moving contact plate part through the hole;
两片动触头620之间还夹装有由绝缘材质制成的隔板629,隔板629与动触头620形状仿形,并且隔板629上也设有供主轴5穿过的与触头中心连接板625的穿过孔6251形状及对应位置相同的穿过孔6291。A partition 629 made of insulating material is sandwiched between the two moving contacts 620. The partition 629 is shaped like the moving contact 620, and the partition 629 is also provided with a contact for the main shaft 5 to pass through. The shape of the through hole 6251 of the head center connecting plate 625 and the corresponding position of the through hole 6291 are the same.
如图42、图44至图46所示,为确保两片动触头及隔板629更好的同步转动,每片动触头620在其穿过孔6251的两侧各开有一同步孔6252,隔板前后侧面则对应设有用于伸入相应同步孔6252的同步轴6292。As shown in Figure 42, Figure 44 to Figure 46, in order to ensure better synchronous rotation of the two movable contacts and the partition 629, each movable contact 620 has a synchronous hole 6252 on both sides of the hole 6251. , the front and rear sides of the partition are correspondingly provided with synchronous shafts 6292 for extending into the corresponding synchronous holes 6252 .
同时,对于双片式的动触头组增设弹簧装置,弹簧装置的结构形式比较适合于如图40所示的在每片动触头上开设弹簧容纳槽口(6252、6253)来充当弹簧抵接部的形式,本部分不再赘述。At the same time, a spring device is added to the double-piece moving contact group. The structure of the spring device is more suitable for setting up spring receiving notches (6252, 6253) on each piece of moving contact as shown in Figure 40 to act as a spring support. The form of the connecting part will not be repeated in this part.
采用双片式的动触头组,由于有两片动触头导体,不仅可起到有效的分流作用,并且即便两片动触头同步动作,但由于与隔板之间难免会有间隙,加上其他间隙的存在,供调整的空间也有所增加,将一片所存在的点接触风险分摊到了两片上,有效降低了由于在零件的加工以及银点与导体的焊接过程中出现的误差,所导致的点接触的风险。The double-piece moving contact group is adopted. Since there are two moving contact conductors, it can not only play an effective shunt role, but even if the two moving contacts move synchronously, there will inevitably be a gap between the two moving contacts. In addition to the existence of other gaps, the space for adjustment has also increased, and the point contact risk existing in one piece is distributed to two pieces, which effectively reduces the errors caused by the processing of parts and the welding process of silver points and conductors. Resulting in the risk of point-of-contact.
本实用新型还提供了两种静触头组的刀型插入式静触头的新型结构,一种为单片式,一种为双片式。The utility model also provides a new structure of knife-type plug-in static contacts of two static contact groups, one is a single-piece type, and the other is a double-piece type.
如图47至图51所示为单片式刀型插入式静触头,包括铜排6332、U形连接板6333和支架6334;As shown in Figure 47 to Figure 51, it is a one-piece knife-type plug-in static contact, including a copper bar 6332, a U-shaped connecting plate 6333 and a bracket 6334;
所述U形连接板6333包括底部63331及两侧的立板,其底部63331与铜排6332固定电连接,其两侧的立板自底部63331向上依次为倾斜段63332和竖直段63333;The U-shaped connecting plate 6333 includes a bottom 63331 and vertical plates on both sides, the bottom 63331 is fixed and electrically connected to the copper bar 6332, and the vertical plates on both sides are an inclined section 63332 and a vertical section 63333 from the bottom 63331 upward;
所述支架6334包括两个相互平行并排且之间留有插入间隙的连接部63342,以及位于两个连接部同一侧且将两连接部固定在一起的侧板63341,侧板63341与两连接部63342相垂直,所述插入间隙是供动触头的刀型插入式触体插入,每个连接部63342各开有一与插入间隙相平行的供U形连接板的立板由下向上伸入并容纳其中的立板安放槽,每个连接部63342还各开有一与所述立板安放槽相垂直并贯通的滚轴槽孔633421,所述U形连接板的一个立板的竖直段63333经过该滚轴槽孔633421,并且在竖直段63333朝向另一连接部侧的滚轴槽孔633421内设有一滚轴6335与竖直段相抵接,在竖直段另一侧的滚轴槽孔633421内则依次抵接有一弹簧6336和固定端盖6337,且滚轴槽孔633421朝向另一侧连接部的开口高度略小于滚轴6335的直径,并能使滚轴在弹簧6336的推力下有一部分能露出开口外,且两个连接部上的相对的两个滚轴之间的距离略小于动触头的刀型插入式触体的厚度。The bracket 6334 includes two connecting parts 63342 parallel to each other with an insertion gap between them, and a side plate 63341 located on the same side of the two connecting parts and fixing the two connecting parts together. The side plate 63341 and the two connecting parts 63342 are perpendicular to each other, and the insertion gap is for inserting the knife-type plug-in contact body of the movable contact. Each connecting part 63342 has a vertical plate parallel to the insertion gap for the U-shaped connecting plate to extend from bottom to top and The vertical plate placement slots accommodated therein, each connecting portion 63342 also has a roller slot hole 633421 which is perpendicular to and penetrates the vertical plate placement slots, and the vertical section 63333 of a vertical plate of the U-shaped connecting plate Through the roller slot 633421, a roller 6335 is arranged in the roller slot 633421 on the side of the vertical section 63333 facing the other connecting part to abut against the vertical section, and the roller slot on the other side of the vertical section There is a spring 6336 and a fixed end cover 6337 in the hole 633421, and the opening height of the roller slot hole 633421 toward the other side of the connection part is slightly smaller than the diameter of the roller 6335, and the roller can be pushed by the spring 6336 A part can be exposed outside the opening, and the distance between the two opposite rollers on the two connecting parts is slightly smaller than the thickness of the knife-type plug-in contact body of the moving contact.
为使刀型插入式触体在插入两连接部之间的插入间隙时减少连接部间其他部分的接触干扰,使触体插入更为顺畅并与滚轴的接触更加直接,朝向另一连接部的滚轴槽孔开口处所属的连接部内壁还向外凸设成凸体633422。In order to make the knife-type plug-in contact body reduce the contact interference of other parts between the connecting parts when it is inserted into the insertion gap between the two connecting parts, so that the contact body can be inserted more smoothly and the contact with the roller is more direct. The inner wall of the connecting part at the opening of the roller slot hole also protrudes outwards to form a convex body 633422 .
如图47所示,为使滚轴沿滚轴槽孔的移动更加平顺,所述滚轴两端还凸设有滚轴柱63351,滚轴槽孔633421两侧壁还开有匹配的滑道槽633422。As shown in Figure 47, in order to make the movement of the roller along the roller slot more smooth, roller columns 63351 are protruding from both ends of the roller, and matching slideways are provided on both sides of the roller slot 633421 Groove 633422.
如图51所示,装配完成后的单片式刀型插入式静触头两滚轴之间的距离略小于与之配合的动触头的刀型插入式触体的厚度,当有刀型插入式触体623无论从上还是从下方向插入该静触头的插入间隙时,刀型插入式触体623侧壁挤压滚轴6335向两侧移动,滚轴6335再作用于U型连接板的立板(本实施例中立板的竖直段63333),使之向外侧发生弹性形变,弹簧6336随之压缩,提供向内的作用反力,以保证触体与滚轴的接触压力。As shown in Figure 51, the distance between the two rollers of the single-piece knife-type plug-in static contact after assembly is slightly smaller than the thickness of the knife-type plug-in contact body of the matching moving contact. When the plug-in contact body 623 is inserted into the insertion gap of the static contact from above or below, the side wall of the knife-shaped plug-in contact body 623 presses the roller 6335 to move to both sides, and the roller 6335 acts on the U-shaped connection. The vertical plate of the plate (the vertical section 63333 of the vertical plate in this embodiment) is elastically deformed outward, and the spring 6336 is compressed thereupon to provide an inward reaction force to ensure the contact pressure between the contact body and the roller.
如图52至图56所示为双片式刀型插入式静触头,包括铜排6332、U形连接板6333和第二U形连接板6333’和支架6334;As shown in Figure 52 to Figure 56, it is a double-piece knife-type plug-in static contact, including a copper bar 6332, a U-shaped connecting plate 6333, a second U-shaped connecting plate 6333' and a bracket 6334;
所述U形连接板6333包括底部63331及两侧的立板,其底部63331与铜排6332固定电连接,其两侧的立板自底部63331向上依次为倾斜段63332和竖直段63333;The U-shaped connecting plate 6333 includes a bottom 63331 and vertical plates on both sides, the bottom 63331 is fixed and electrically connected to the copper bar 6332, and the vertical plates on both sides are an inclined section 63332 and a vertical section 63333 from the bottom 63331 upward;
所述第二U形连接板6333’具有与U形连接板6333相同的底部63331’、两立板的倾斜段63332’和竖直段63333’,第二U形连接板的底部63331’与铜排固定电连接并位于U形连接板6333的底部63331的旁侧,第二U形连接板的的两立板分别与U形连接板的立板的板面处于同一平面,并且第二U形连接板6333’的每个竖直段63333’的顶端还横向延伸有一位于U形连接板6333的对应竖直段63333上方的横向段63334’;The second U-shaped connecting plate 6333' has the same bottom 63331' as the U-shaped connecting plate 6333, the inclined section 63332' and the vertical section 63333' of the two vertical plates, and the bottom 63331' of the second U-shaped connecting plate is connected with copper The rows are fixed and electrically connected and are located on the side of the bottom 63331 of the U-shaped connecting plate 6333. The two vertical plates of the second U-shaped connecting plate are respectively in the same plane as the vertical plates of the U-shaped connecting plate, and the second U-shaped connecting plate The top end of each vertical section 63333' of the connecting plate 6333' also extends laterally with a transverse section 63334' located above the corresponding vertical section 63333 of the U-shaped connecting plate 6333;
所述支架6334包括两个相互平行并排且之间留有插入间隙的连接部63342,以及位于两个连接部同一侧且将两连接部固定在一起的侧板63341,侧板63341与两连接部63342相垂直,所述插入间隙是供动触头的刀型插入式触体插入,每个连接部63342各开有一与插入间隙相平行的供U形连接板和第二U形连接板的立板由下向上伸入并容纳其中的立板安放槽,每个连接部63342还各开有呈上下分布的且与所述立板安放槽相垂直并贯通的滚轴槽孔633421和第二滚轴槽孔633421’;The bracket 6334 includes two connecting parts 63342 parallel to each other with an insertion gap between them, and a side plate 63341 located on the same side of the two connecting parts and fixing the two connecting parts together. The side plate 63341 and the two connecting parts 63342 are perpendicular to each other, and the insertion gap is for inserting the knife-type plug-in contact body of the movable contact. Each connecting part 63342 has a vertical hole for the U-shaped connecting plate and the second U-shaped connecting plate parallel to the insertion gap. The board extends from bottom to top and accommodates the vertical board placement groove, and each connecting part 63342 is also provided with a roller slot hole 633421 and a second roller shaft hole 633421 which are distributed up and down and are perpendicular to and penetrate through the vertical board placement groove. Shaft slot hole 633421';
所述U形连接板6333的一个立板的竖直段63333经过滚轴槽孔633421,并且在竖直段63333朝向另一连接部侧的滚轴槽孔633421内设有一滚轴6335与竖直段相抵接,在竖直段另一侧的滚轴槽孔633421内则依次抵接有一弹簧6336和固定端盖6337;The vertical section 63333 of a vertical plate of the U-shaped connecting plate 6333 passes through the roller groove 633421, and a roller 6335 is arranged in the roller groove 633421 facing the other connecting part side of the vertical section 63333 and vertical Sections are abutted against each other, and a spring 6336 and a fixed end cover 6337 are abutted in turn in the roller slot hole 633421 on the other side of the vertical section;
所述第二U形连接板6333’的一个立板的横向段63334’经过第二滚轴槽孔633421’,并且在横向段63334’朝向另一连接部侧的第二滚轴槽孔633421’内也设有一滚轴6335与横向段63334’相抵接,在横向段63334’另一侧的第二滚轴槽孔633421’内也依次抵接有一弹簧6336和固定端盖6337;The transverse section 63334' of a vertical plate of the second U-shaped connecting plate 6333' passes through the second roller slot hole 633421', and the transverse section 63334' faces the second roller slot hole 633421' on the other side of the connecting part. There is also a roller 6335 abutting against the transverse section 63334', and a spring 6336 and a fixed end cover 6337 are also abutted in turn in the second roller slot 633421' on the other side of the transverse section 63334';
滚轴槽孔633421和第二滚轴槽孔633421’朝向另一侧连接部的开口高度略小于其内的滚轴6335的直径,并能使滚轴在各自弹簧6336的推力下有一部分能露出开口外,且两个连接部上的相对的两个滚轴之间的距离略小于动触头的刀型插入式触体的厚度。The height of the opening of the roller groove 633421 and the second roller groove 633421' towards the connecting part on the other side is slightly smaller than the diameter of the roller 6335 inside, and a part of the roller can be exposed under the thrust of the respective spring 6336 Outside the opening, and the distance between the two opposing rollers on the two connecting parts is slightly smaller than the thickness of the knife-type plug-in contact body of the moving contact.
为使刀型插入式触体在插入两连接部之间的插入间隙时减少连接部间其他部分的接触干扰,使触体插入更为顺畅并与滚轴的接触更加直接,朝向另一连接部的滚轴槽孔和第二滚轴槽孔的开口处所属的连接部内壁还向外凸设成凸体633422。In order to make the knife-type plug-in contact body reduce the contact interference of other parts between the connecting parts when it is inserted into the insertion gap between the two connecting parts, so that the contact body can be inserted more smoothly and the contact with the roller is more direct. The inner wall of the connection part where the opening of the first roller slot and the opening of the second roller slot also protrudes outwards to form a convex body 633422 .
如图47所示,为使滚轴沿滚轴槽孔的移动更加平顺,所述滚轴两端还凸设有滚轴柱63351,滚轴槽孔633421和第二滚轴槽孔633421’各自的两侧壁还开有匹配的滑道槽633422。As shown in Figure 47, in order to make the movement of the rollers along the roller slots more smooth, roller posts 63351 are protruding from both ends of the rollers, and the roller slots 633421 and the second roller slots 633421' are respectively There are also matching slideway grooves 633422 on the two side walls.
如图51所示,装配完成后的双片式刀型插入式静触头每两个滚轴之间的距离略小于与之配合的动触头的刀型插入式触体的厚度,当有刀型插入式触体623无论从上还是从下方向插入该静触头的插入间隙时,刀型插入式触体623侧壁挤压滚轴6335向两侧移动,滚轴6335再对应作用于U形连接板的立板(本实施例中立板的竖直段63333)和第二U形连接板的横向段63334’,各使之向外侧发生弹性形变,相应的弹簧6336随之压缩,提供向内的作用反力,以保证触体与滚轴的接触压力。同时,两个U形连接板还起到了有效分流的作用,而且两片导体分别由独立的弹簧提供压力,可保证触头压力的可靠性。As shown in Figure 51, the distance between the two rollers of the double-piece knife-type plug-in static contact after assembly is slightly smaller than the thickness of the knife-type plug-in contact body of the moving contact that is matched with it. When the knife-type plug-in contact body 623 is inserted into the insertion gap of the static contact no matter from the top or the bottom direction, the side wall of the knife-type plug-in contact body 623 presses the roller 6335 to move to both sides, and the roller 6335 acts on the The vertical plate of the U-shaped connecting plate (the vertical section 63333 of the vertical plate in this embodiment) and the transverse section 63334' of the second U-shaped connecting plate each make it elastically deformed to the outside, and the corresponding spring 6336 is compressed thereupon, providing The inward reaction force is used to ensure the contact pressure between the contact body and the roller. At the same time, the two U-shaped connecting plates also play the role of effective shunting, and the two pieces of conductors are respectively provided with pressure by independent springs, which can ensure the reliability of the contact pressure.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104576092A (en) * | 2014-12-22 | 2015-04-29 | 施耐德万高(天津)电气设备有限公司 | Contact mechanism of switching device capable of realizing three states |
| CN111095462A (en) * | 2017-09-15 | 2020-05-01 | Abb瑞士股份有限公司 | electrical switch |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104576092A (en) * | 2014-12-22 | 2015-04-29 | 施耐德万高(天津)电气设备有限公司 | Contact mechanism of switching device capable of realizing three states |
| CN111095462A (en) * | 2017-09-15 | 2020-05-01 | Abb瑞士股份有限公司 | electrical switch |
| CN111095462B (en) * | 2017-09-15 | 2022-03-29 | Abb瑞士股份有限公司 | Electrical switch |
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