CN204330673U - Combined type enameled wire on-line detecting system - Google Patents
Combined type enameled wire on-line detecting system Download PDFInfo
- Publication number
- CN204330673U CN204330673U CN201420851985.4U CN201420851985U CN204330673U CN 204330673 U CN204330673 U CN 204330673U CN 201420851985 U CN201420851985 U CN 201420851985U CN 204330673 U CN204330673 U CN 204330673U
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- CN
- China
- Prior art keywords
- enameled wire
- high pressure
- foil detector
- pressure guide
- guide rod
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- Expired - Fee Related
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Abstract
The utility model discloses one and meet enameled wire on-line detecting system, comprise mounting seat, detecting device body, also comprise detection frame, described detection frame one end is provided with two high pressure guide rods, the other end is provided with two panels foil detector, during work, distance between two high pressure guide rods, two panels foil detector is identical with enameled wire external diameter, for clamping enameled wire, described high pressure guide rod, foil detector and detection frame junction are provided with the guide rod that can adjust distance up and down for high pressure guide rod and foil detector and adjust assembly and foil detector adjusts assembly; The utility model is provided with foil detector and high pressure guide rod between detection frame, when enameled wire is through native system, upper pin hole and the paint knurl of enameled wire can be detected simultaneously, the signal detected is after signal amplifier and analog to digital converter process, can be presented on host computer intuitively, meanwhile, for the enameled wire of different thicknesses model, foil detector and high pressure guide rod are provided with corresponding distance adjustment assembly, detect wide accommodation.
Description
Technical field
The utility model relates to enameled wire, is specially a kind of on-line detecting system for enameled wire.
Background technology
Enameled wire is made up of inner layer metal wire and outer organic insulating film, is widely used in the products such as motor, electrical equipment, communication, transportation.The production run of enameled wire is at plain conductor surface one or more uniformly continous of coating and has certain thickness organic coating, because the factors such as copper bar defect, bracing wire damage, bare wire contaminating impurity, paint film damage, foreign impurity and way paint defect exist, enameled wire is caused to produce pin hole (film integrity), the pull-away equicontinuity defect of paint film coating, the heterogeneity of enameled wire diameter and the surface particle defect such as the paint knurl on surface, paint bubble.Due to the characteristic of process route, determining these defects cannot thoroughly eradicate.In order to improve grade and the quality of enameled wire, some larger enterprises employ advanced production and quality detection apparatus in process of production, and on-line checkingi is incorporated in production, detect the defect in producing in time.
At present, detect enameled wire in domestic enameled wire industry, generally use the detection method of some off-lines, detection technique rests on the comparatively elementary stage substantially.Such as low-voltage electrolysis liquid method, Japanese salt water law, traditional pinch-roller type high direct voltage film integrity experimental technique, laser tube method etc. that enameled wire wire diameter is measured.Although these methods widely use at home, all there is some drawbacks and limitation, be more not suitable for the on-line checkingi of Production of Enamel Wires process.The mercury that such as low-pressure mercury method uses is poisonous, Japan's salt water law must make enameled wire by certain density solution, and detectability is limited, and traditional high direct voltage film integrity test method, once American-European one and Japan enamelling machine on use as on-line checkingi means, it needs to allow enameled wire and a spill with high direct voltage take turns close contact, this can only be could well measure in the slower and uniform situation of the speed of travel of enameled wire, and finds that this method easily produces wearing and tearing to paint film and eliminated gradually.These methods above-mentioned are not all suitable for carries out on-line checkingi to the enameled wire of production high speed motion, and non-contacting novel detection method must be adopted could to meet the demand of on-line checkingi.
Utility model content
The utility model, for above-mentioned situation, proposes a kind of combined type enameled wire on-line detecting system that simultaneously can detect paint knurl and pin hole.
The utility model is achieved through the following technical solutions:
Combined type enameled wire on-line detecting system, comprise mounting seat (1), detecting device body (2), also comprise the detection frame (3) be arranged on detecting device body (2), described detection frame (3) one end is provided with two high pressure guide rods (31), the other end is provided with two panels foil detector (32), during work, two high pressure guide rods (31), distance between two panels foil detector (32) is identical with enameled wire (5) external diameter, for clamping enameled wire (5), the enameled wire (5) adapting to multiple thickness model for convenience of native system detects, described high pressure guide rod (31), foil detector (32) and detection frame (3) junction are provided with the guide rod that can adjust distance up and down for high pressure guide rod (31) and foil detector (32) and adjust assembly (310) and foil detector adjusts assembly (320), when detecting thicker enameled wire, tune up high pressure guide rod (31), distance between foil detector (32), otherwise, reduce, reduce high pressure guide rod (31), distance between foil detector (32).
Further, described mounting seat (1) is also provided with symmetrical installation slotted hole (11).
Further, for increasing accuracy in detection, described detecting device body (2) top is also provided with the guide wheel (4) for supporting enameled wire (5), and described guide wheel (4) quantity is 2, is arranged symmetrically in the left and right end of detecting device body (2).
Further, in described detecting device body (2), be also provided with high-pressure modular (12) and current module (13), high-pressure modular (12) for high pressure being applied to high pressure guide rod (31), for detecting enameled wire (5) pin hole; The instantaneous displacement that foil detector (32) detects for drive singal amplifier by current module (13) amplifies, after analog to digital converter conversion model, be sent to host computer central controller CPU.
The beneficial effects of the utility model are: native system is provided with foil detector and high pressure guide rod between detection frame, foil detector is for detecting wire enamel knurl, high pressure guide rod is for detecting enamel-covered wire pinhole, when enameled wire is through native system, upper pin hole and the paint knurl of enameled wire can be detected simultaneously, the signal detected, after the signal amplifier and analog to digital converter being arranged on detector body inside does signal transacting, can be presented on host computer, visual pattern intuitively; Meanwhile, for the enameled wire of different thicknesses model, foil detector and high pressure guide rod are provided with corresponding distance adjustment assembly, can detect, wide accommodation to enameled wire during various remodeling.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is another schematic diagram of the utility model structure;
Fig. 3 is the utility model Cleaning Principle schematic diagram.
Embodiment
Below in conjunction with the drawings and the specific embodiments, the utility model is described further.
As shown in Fig. 1 ~ Fig. 3, combined type enameled wire on-line detecting system, comprise mounting seat 1, detecting device body 2, also comprise the detection frame 3 be arranged on detecting device body 2, described detection frame 3 one end is provided with two high pressure guide rods 31, the other end is provided with two panels foil detector 32, during work, two high pressure guide rods 31, distance between two panels foil detector 32 is identical with enameled wire 5 external diameter, for clamping enameled wire 5, the enameled wire 5 adapting to multiple thickness model for convenience of native system detects, described high pressure guide rod 31, foil detector 32 and detection frame 3 junction are provided with the guide rod that can adjust distance for high pressure guide rod 31 and foil detector about 32 and adjust assembly 310 and foil detector adjusts assembly 320, when detecting thicker enameled wire, tune up high pressure guide rod 31, distance between foil detector 32, otherwise, reduce, reduce high pressure guide rod 31, distance between foil detector 32.
During work, when enameled wire 5 between foil detector 32 through out-of-date, enameled wire 5 is clamped by two panels foil detector 32, when enameled wire 5 there being paint knurl pass through, foil detector 32 will produce instantaneous displacement, the displacement transducer that this signal is detected on sheet 32 detects, displacement signal does after signal amplifies through signal amplifier and is converted to current signal through analog to digital converter, will be thought a large or little paint knurl when current signal lasts till a presetting threshold values by central processor CPU.
When detecting pin hole, the high pressure being arranged on high-pressure modular 12 output in detecting device body 2 is applied on high pressure guide rod 31 through inner lead, when enameled wire 5 between high pressure guide rod 31 through out-of-date, enameled wire 5 is clamped by high pressure guide rod 31, under normal circumstances (enameled wire is without breakage), certain microampere rank electrostatic leakage electric current will be produced owing to rubbing between enameled wire 5 and high pressure guide rod 31, when enameled wire 5 has breakage or insulativity not high, leakage current will increase, electric current is sent to central processor CPU by analog to digital converter in detector body 2 inside and processes after signal amplifier amplifies, a pin hole is thought by central processor CPU when current signal is increased to one presetting threshold values (i.e. paint film breakdown current index).
The utility model can carry out strict quality monitoring to the production run of enameled wire, both can ensure product quality, improves grade and the grade of enameled wire, also can save and reduce costs, raise the efficiency and labour productivity.
Claims (5)
1. combined type enameled wire on-line detecting system, comprise mounting seat (1), detecting device body (2), it is characterized in that, also comprise the detection frame (3) be arranged on detecting device body (2), described detection frame (3) one end is provided with two high pressure guide rods (31), the other end is provided with two panels foil detector (32), during work, two high pressure guide rods (31), distance between two panels foil detector (32) is identical with enameled wire (5) external diameter, described high pressure guide rod (31), foil detector (32) and detection frame (3) junction are provided with the guide rod that can adjust distance up and down for high pressure guide rod (31) and foil detector (32) and adjust assembly (310) and foil detector adjusts assembly (320).
2. combined type enameled wire on-line detecting system according to claim 1, is characterized in that, described mounting seat (1) is also provided with symmetrical installation slotted hole (11).
3. combined type enameled wire on-line detecting system according to claim 1, is characterized in that, described detecting device body (2) top is also provided with the guide wheel (4) for supporting enameled wire (5).
4. combined type enameled wire on-line detecting system according to claim 3, is characterized in that, described guide wheel (4) quantity is 2, is arranged symmetrically in the left and right end of detecting device body (2).
5. combined type enameled wire on-line detecting system according to claim 1, is characterized in that, is also provided with high-pressure modular (12) and current module (13) in described detecting device body (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420851985.4U CN204330673U (en) | 2014-12-30 | 2014-12-30 | Combined type enameled wire on-line detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420851985.4U CN204330673U (en) | 2014-12-30 | 2014-12-30 | Combined type enameled wire on-line detecting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204330673U true CN204330673U (en) | 2015-05-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420851985.4U Expired - Fee Related CN204330673U (en) | 2014-12-30 | 2014-12-30 | Combined type enameled wire on-line detecting system |
Country Status (1)
| Country | Link |
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| CN (1) | CN204330673U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105182125A (en) * | 2015-09-08 | 2015-12-23 | 露笑科技股份有限公司 | High-speed ultra-fine enameled wire online detection method |
| CN108562987A (en) * | 2018-01-09 | 2018-09-21 | 惠安闽神石材加工设备开发有限公司 | A kind of novel aerial optical cable line construction machine |
| CN109142445A (en) * | 2018-08-13 | 2019-01-04 | 珠海格力电工有限公司 | Enameled wire defect online detection method and detection device, computer installation and computer readable storage medium |
| CN110849408A (en) * | 2019-11-22 | 2020-02-28 | 铜陵精达里亚特种漆包线有限公司 | Flat enameled wire defect monitoring device |
| CN113916940A (en) * | 2021-09-14 | 2022-01-11 | 广东精达里亚特种漆包线有限公司 | Paint nodule detection method and system for enameled wire |
-
2014
- 2014-12-30 CN CN201420851985.4U patent/CN204330673U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105182125A (en) * | 2015-09-08 | 2015-12-23 | 露笑科技股份有限公司 | High-speed ultra-fine enameled wire online detection method |
| CN105182125B (en) * | 2015-09-08 | 2018-07-13 | 露笑科技股份有限公司 | High speed ultra micro fine enamelled wire online test method |
| CN108562987A (en) * | 2018-01-09 | 2018-09-21 | 惠安闽神石材加工设备开发有限公司 | A kind of novel aerial optical cable line construction machine |
| CN109142445A (en) * | 2018-08-13 | 2019-01-04 | 珠海格力电工有限公司 | Enameled wire defect online detection method and detection device, computer installation and computer readable storage medium |
| CN110849408A (en) * | 2019-11-22 | 2020-02-28 | 铜陵精达里亚特种漆包线有限公司 | Flat enameled wire defect monitoring device |
| CN113916940A (en) * | 2021-09-14 | 2022-01-11 | 广东精达里亚特种漆包线有限公司 | Paint nodule detection method and system for enameled wire |
| CN113916940B (en) * | 2021-09-14 | 2022-05-10 | 广东精达里亚特种漆包线有限公司 | Varnish nodule detection method and system for enameled wire |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150513 Termination date: 20151230 |
|
| EXPY | Termination of patent right or utility model |