CN204330631U - Online CT the cannot-harm-detection device - Google Patents
Online CT the cannot-harm-detection device Download PDFInfo
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- CN204330631U CN204330631U CN201420848600.9U CN201420848600U CN204330631U CN 204330631 U CN204330631 U CN 204330631U CN 201420848600 U CN201420848600 U CN 201420848600U CN 204330631 U CN204330631 U CN 204330631U
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Abstract
A kind of online CT the cannot-harm-detection device, detection platform is arranged in protective lead room, X-ray tube and flat panel detector are separately fixed on the left and right side wall of the plumbous room framework in protective lead room, be equipped with in the left and right sides in protective lead room into part pipeline and go out part pipeline, platform pipeline is arranged in detection platform, and the input end of each unit control signal that controlled device controls and output terminal are connected by the input end of cable and control device and output terminal.It is high that this device transmits precision, can be transported to rapidly, accurately by workpiece and detect position; Automaticity is high, and the correlation degree between everything is high; Easy to operate, can one-touch turnover workpiece open X ray and start to gather image, when the location of workpiece has deviation, can the imaging screen manual setting location of workpiece being passed through, without the need to closing X ray, extending the serviceable life of X-ray tube.
Description
Technical field
The utility model relates to a kind of X ray the cannot-harm-detection device, particularly relates to a kind of online CT the cannot-harm-detection device for X ray industry CT aspect.
Background technology
At present, the mechanical hook-up of existing X ray industry CT is when realizing ray scanning, and the input and output material of measured piece depends on completely manually to be laid, and needs high positional precision because CT detects, in the process of laying, artificial efficiency is extremely low and easily occur error, once there is error, and can only at stopping X ray, just testing requirement may be reached through artificial adjustment, so detect a workpiece to need repeatedly to adjust, need repeatedly to stop X ray, affect the serviceable life of ray tube.
Summary of the invention
For existing non-destructive detecting device Problems existing, the utility model provides a kind of and transmits that precision is high, automaticity is high, easy to operate, the online CT Non-Destructive Testing mechanical hook-up that can extend ray tube serviceable life.
Solving the problems of the technologies described above taked concrete technical measures is:
A kind of online CT the cannot-harm-detection device, it is characterized in that: detection platform 4 is arranged in protective lead room 5, X-ray tube 7 and flat panel detector 8 are separately fixed on the left and right side wall of the plumbous room framework 14 in protective lead room 5, be equipped with in the left and right sides in protective lead room 5 into part pipeline 1 and go out part pipeline 6, platform pipeline 3 is arranged in detection platform 4, wherein:
Enter part pipeline 1 and go out part pipeline 6 by pipeline support body 21, pipeline base anchor 22, flexible reducing motor 23, shaft coupling 24, nut seat 25, screw 26, leading screw left support abutment 27, the electronic roller 28 of pipeline, ball-screw 29, leading screw right support abutment 30, pipeline slide rail 31, pipeline slide block 32, passing piece conveying belt 33, pipeline riser 34, nut seat web joint 35 and connecting plate for electric motor 36 form: pipeline base anchor 22 is welded on the bottom of pipeline support body 21, flexible reducing motor 23 is fixed on connecting plate for electric motor 36, connecting plate for electric motor 36 is welded on pipeline support body 21, one end of shaft coupling 24 is fixed on flexible reducing motor 23 output shaft, the other end is fixed on ball-screw 29, screw 26 and ball-screw 29 spin together and are fixed on nut seat web joint 35 by nut seat 25, nut seat web joint 35 is fixed on the bottom of pipeline riser 34, ball-screw 29 is fixed on connecting plate for electric motor 36 by leading screw left support abutment 27 and leading screw right support abutment 30, the electronic roller 28 of pipeline is fixed by two pieces of pipeline risers 34, passing piece conveying belt 33 is enclosed within outside the electronic roller 28 of pipeline, pipeline slide rail 31 is fixed on the side of pipeline support body 21, pipeline slide block 32 is slidably connected on pipeline slide rail 31, and be fixed together with the side of pipeline riser 34, screw 26 is fixed on nut seat 25, nut seat 25 is fixed on screw web joint 35, screw web joint 35 is fixed on the bottom of pipeline riser 34, the input end of flexible reducing motor 23 control signal and output terminal are connected by the input end of control device cable 38 and control device 37 control signal and output terminal, the input end of pipeline electronic roller 28 control signal and output terminal are connected by the input end of control device cable 38 and the control signal of control device 37 and output terminal,
Platform pipeline 3 is made up of live-rollers bearing 16, rotating disk conveying belt 17 and the electronic roller of rotating disk 18: the electronic roller 18 of rotating disk is fixed on rotating disk 15 by live-rollers bearing 16, rotating disk conveying belt 17 is enclosed within the electronic roller 18 of rotating disk, and the input end of rotating disk electronic roller 18 control signal and output terminal are connected by the input end of control device cable 38 and control device 37 control signal and output terminal;
Detection platform 4 is made up of rotating disk 15, detection platform rotary electric machine 19 and detection platform base 20: detection platform rotary electric machine 19 is fixed on detection platform base 20, detection platform base 20 is fixed on plumbous room framework 14, rotating disk 15 is fixed on the axle head of detection platform rotary electric machine 19, and the input end of detection platform rotary electric machine 19 control signal and output terminal are connected by the input end of control device cable 38 and control device 37 control signal and output terminal;
Protective lead room 5 is by protective lead door 9, plumbous door electric sliding rail 10, protection stereotype 11, slide attachment plate 12, plumbous door slide block 13 and plumbous room framework 14 form: protection stereotype 11 is welded on the plumbous room framework 14 that is welded by rectangular square tube, plumbous door electric sliding rail 10 is fixed on plumbous room framework 14, plumbous door slide block 13 is slidably connected on plumbous door electric sliding rail 10, one end and the protective lead door 9 of slide attachment plate 12 weld together, the other end and plumbous door slide block 13 are fixed together, X-ray tube 7 and flat panel detector 8 are separately fixed on the left and right side wall of plumbous room framework 14, the input end of plumbous door electric sliding rail 10 control signal and output terminal are connected by the input end of control device cable 38 and control device 37 control signal and output terminal.
good effect of the present utility model:the utility model replaces manual operation by mechanical drive completely, and workpiece can directly be transported in detection platform by conveyer line, by Electronic control, without the need to stopping X ray, and by real time imagery display, workpiece is adjusted to optimum detection position.It is high that the utility model transmits precision, can be transported to rapidly, accurately by workpiece and detect position, automaticity is high, and the correlation degree between everything is high, easy to operate, can one-touch turnover workpiece open X ray and start to gather image, when the location of workpiece has deviation, can by imaging screen by the manual setting location of workpiece, without the need to closing X ray, extend the serviceable life of X-ray tube, work efficiency is high, improves the qualification rate of testing result.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is perspective view of the present utility model;
Fig. 4 is the structural representation in protective lead room in the utility model;
Fig. 5 is the cut-open view in protective lead room in the utility model;
Fig. 6 is the structural representation of detection platform in the utility model;
Fig. 7 is the left view of Fig. 6;
Fig. 8 is the cut-open view entering part pipeline in the utility model He go out part pipeline;
Fig. 9 is the left view of Fig. 8;
Figure 10 is the structured flowchart of control device in the utility model.
In figure: 1. enter part pipeline, 2. detected workpiece, 3. platform pipeline, 4. detection platform, 5. protective lead room, 6. go out part pipeline, 7.X ray tube, 8. flat panel detector, 9. protective lead door, 10. a plumbous electric sliding rail, 11. protection stereotypes, 12. slide attachment plate, a 13. plumbous slide block, 14. plumbous room frameworks, 15. rotating disks, 16. live-rollers bearings, 17. rotating disk conveying belt, the electronic roller of 18. rotating disk, 19. detection platform rotary electric machines, 20. detection platform bases, 21. pipeline support bodys, 22. pipeline base anchors, 23. flexible reducing motors, 24. shaft couplings, 25. nut seats, 26. screws, 27. leading screw left support abutments, the electronic roller of 28. pipeline, 29. ball-screws, 30. leading screw right support abutments, 31. pipeline slide rails, 32. pipeline slide blocks, 33. passing piece conveying belt, 34. pipeline risers, 35. nut seat web joints, 36. connecting plate for electric motor, 37. control device, 38. control cables.
Embodiment
Below in conjunction with accompanying drawing, the utility model is elaborated.
A kind of online CT the cannot-harm-detection device, as shown in Figures 1 to 9, detection platform 4 is arranged in protective lead room 5, X-ray tube 7 and flat panel detector 8 are separately fixed on the left and right side wall of the plumbous room framework 14 in protective lead room 5, be equipped with in the left and right sides in protective lead room 5 into part pipeline 1 and go out part pipeline 6, platform pipeline 3 is arranged in detection platform 4.Wherein:
Enter part pipeline 1 and go out part pipeline 6 by pipeline support body 21, pipeline base anchor 22, flexible reducing motor 23, shaft coupling 24, nut seat 25, screw 26, leading screw left support abutment 27, the electronic roller 28 of pipeline, ball-screw 29, leading screw right support abutment 30, pipeline slide rail 31, pipeline slide block 32, passing piece conveying belt 33, pipeline riser 34, nut seat web joint 35 and connecting plate for electric motor 36 form: pipeline base anchor 22 is welded on the bottom of pipeline support body 21, flexible reducing motor 23 is fixed on connecting plate for electric motor 36, connecting plate for electric motor 36 is welded on pipeline support body 21, one end of shaft coupling 24 is fixed on flexible reducing motor 23 output shaft, the other end is fixed on ball-screw 29, screw 26 and ball-screw 29 spin together, and be fixed on nut seat web joint 35 by nut seat 25, nut seat web joint 35 is screwed the bottom at pipeline riser 34, ball-screw 29 is fixed on connecting plate for electric motor 36 by leading screw left support abutment 27 and leading screw right support abutment 30, the electronic roller 28 of pipeline is fixed by two pieces of pipeline risers 34, passing piece conveying belt 33 is enclosed within outside the electronic roller 28 of pipeline, pipeline slide rail 31 is fixed on the side of pipeline support body 21, pipeline slide block 32 is slidably connected on pipeline slide rail 31, and be fixed together with the side of pipeline riser 34.The input end of the electronic roller of pipeline 28 and flexible reducing motor 23 control signal and output terminal are connected by the input end of control device cable 38 and control device 37 control signal and output terminal.Passing piece conveying belt 33 can drive moving forward and backward of workpiece under electronic roller 28 drives, and by the transmission of shaft coupling 24 under flexible reducing motor 23 drives, drive the rotation of ball-screw 29, again by the translation motion of the rotating band movable wire mother 26 of ball-screw 29, screw 26 is fixed on nut seat 25, and nut seat 25 is fixed on screw web joint 35, so, now screw web joint 35 starts to do translation motion, screw web joint 35 is fixed on bottom pipeline riser 34, meanwhile pipeline riser 34 is at pipeline slide rail 31, pipeline slide block 32 starts anterior-posterior translation under leading, thus realize detected workpiece 2 relative to the close of platform pipeline 3 with away from action, this action is the particular design done in order to avoid artificial loading.
Platform pipeline 3 is made up of live-rollers bearing 16, rotating disk conveying belt 17 and the electronic roller of rotating disk 18: the electronic roller 18 of rotating disk is fixed on rotating disk 15 by live-rollers bearing 16, and rotating disk conveying belt 17 is enclosed within the electronic roller 18 of rotating disk.The input end of electronic roller 18 control signal and output terminal are connected by the input end of control device cable 38 and control device 37 control signal and output terminal.Rotating disk conveying belt 17 starts to rotate by the driving of the electronic roller 18 of rotating disk, when detected workpiece 2 passes through into part pipeline 1 and goes out part pipeline 6 near platform pipeline 3, start simultaneously according to same direction, detected workpiece 2 on platform pipeline 3 is transported to out on part pipeline 6 by same speed, simultaneously, the detected workpiece 2 entered on part pipeline 1 is transported on platform pipeline 3, this design completes passing piece action in order to disposable, when workpiece stops at location error on platform pipeline 3, positive and negative transferring by controlling the electronic roller of rotating disk 18 adjusts.
Detection platform 4 is made up of rotating disk 15, detection platform rotary electric machine 19 and detection platform base 20: detection platform rotary electric machine 19 is fixed on detection platform base 20, detection platform base 20 is fixed on plumbous room framework 14, rotating disk 15 is fixed on the axle head of detection platform rotary electric machine 19, rotating disk 15 rotates under the driving of detection platform rotary electric machine 19, detection platform rotary electric machine 19 is the slow-revving servo turntable motor of high precision, and the input end of its control signal and output terminal are connected by the input end of control device cable 38 and control device 37 control signal and output terminal.This action is in order to do 360 ° of Rotation Design when detecting workpiece, and this design can meet the requirement of comprehensive detection to detected workpiece 2 and arbitrarily angled accurate location.
Protective lead room 5 is by protective lead door 9, plumbous door electric sliding rail 10, protection stereotype 11, slide attachment plate 12, plumbous door slide block 13 and plumbous room framework 14 form: plumbous room framework 14 is welded by rectangular square tube, protection stereotype 11 is welded on plumbous room framework 14, plumbous door electric sliding rail 10 is fixed on front square bearer 14, plumbous door slide block 13 is slidably connected on plumbous door electric sliding rail 10, slide attachment plate 12 one end and protective lead door 9 weld together, the other end and plumbous door slide block 13 are fixed together, X-ray tube 7 and flat panel detector 8 are separately fixed on the left and right side wall of plumbous room framework 14, the input end of plumbous door electric sliding rail 10 control signal and output terminal are connected by the input end of control device cable 38 and control device 37 control signal and output terminal.Protective lead room 5 designs to protect X-ray tube 7 X ray of discharging when detecting workpiece.
In the utility model, control device 37 adopts conventional control mode, and all modes of connection all operate by operation instructions.Its concrete structure as shown in Figure 10, by Siemens Profibus Fieldbus Control, upper industrial computer adopts Siemens's panel type Industrial PC Computer, control card employing siemens PLC distributed I/O module, is moved by Siemens SIMOVERT and vector control module drive motor realizes stepless speed regulation and positioning function.Upper industrial computer carries out programming Control by the frequency conversion drive of higher level lanquage to the I/O module in S7-200 and flexible reducing motor servo driving and the driving of pipeline electronic roller motor frequency conversion, the driving of rotating disk electronic roller motor frequency conversion, detection platform rotary electric machine servo driving, plumbous door electric sliding rail.During work, protective lead door exports a position signalling when opening, I/O module in signal input S7-200, program is through upper industrial computer computing, flexible reducing motor servo-driver is exported to by the I/O module in S7-200, passing piece pipeline starts with certain speed and fixing displacement near detection platform, after putting in place, flexible reducing motor servo-driver sends conveying workpieces signal, signal inputs to the I/O module in S7-200, after upper industrial computer routine processes, export the electronic roller variable frequency drives of rotating disk and pipeline electromotive roller variable frequency drives again to, controlling it is transported on platform pipeline with same linear velocity by workpiece, now, platform pipeline can collect workpiece and to put in place signal, signal inputs to the I/O module in S7-200, after upper industrial computer routine processes, export flexible reducing motor servo-driver again to, passing piece pipeline starts with certain speed and fixing displacement away from detection platform, after passing piece pipeline returns original position, flexible reducing motor servo-driver can collect the signal of closing protective lead door automatically, signal inputs to the I/O module in S7-200, after upper industrial computer routine processes, export plumbous door electric sliding rail again to, complete plumbous door closing motion, plumbous door can collect the position signalling of plumbous door electric sliding rail after closing, signal inputs to the I/O module in S7-200, after upper industrial computer routine processes, export X-ray tube more respectively to and open high pressure, flat panel detector opens image collecting function, now can operating equipment button, control the rotation of detection platform and the motion of platform pipeline, equipment operating button box signal directly inputs the I/O module in S7-200, programmed acquisition is to equipment operating button box signal, make corresponding actions response.
During this plant running, when a detected workpiece 2 has detected, the X ray that X-ray tube 7 radiates can be closed by system program automatically automatically, the image collecting function of flat panel detector 8 is closed automatically, simultaneously, the plumbous door 9 of opening protection function, then, the passing piece conveying belt 33 entering part pipeline 1 and go out on part pipeline 6 is simultaneously near platform pipeline 3, when arriving assigned address, system program can be opened automatically, enter part pipeline 1 and the passing piece conveying belt 33 gone out on part pipeline 6 and platform pipeline 3 and do conveying action simultaneously, detected workpiece 2 on platform pipeline 3 is transported to out on part pipeline 6, simultaneously, the detected workpiece 2 entered on part pipeline 1 is transported on platform pipeline 3, after completing this action, the passing piece conveying belt 33 entering part pipeline 1 and go out on part pipeline 6 is simultaneously away from platform pipeline 3, then, close protective lead door 9, open X-ray tube 7 irradiate X-rays, and the image collecting function of open plate detector 8, start the detection of second detected workpiece 2.
Claims (1)
1. online CT the cannot-harm-detection device, it is characterized in that: detection platform (4) is arranged in protective lead room (5), X-ray tube (7) and flat panel detector (8) are separately fixed on the left and right side wall in plumbous room framework (14) in protective lead room (5), be equipped with in the left and right sides of protective lead room (5) into part pipeline (1) and go out part pipeline (6), platform pipeline (3) is arranged in detection platform (4), wherein:
Enter part pipeline (1) and go out part pipeline (6) by pipeline support body (21), pipeline base anchor (22), flexible reducing motor (23), shaft coupling (24), nut seat (25), screw (26), leading screw left support abutment (27), the electronic roller of pipeline (28), ball-screw (29), leading screw right support abutment (30), pipeline slide rail (31), pipeline slide block (32), passing piece conveying belt (33), pipeline riser (34), nut seat web joint (35) and connecting plate for electric motor (36) composition: pipeline base anchor (22) is welded on the bottom of pipeline support body (21), flexible reducing motor (23) is fixed on connecting plate for electric motor (36), connecting plate for electric motor (36) is welded on pipeline support body (21), one end of shaft coupling (24) is fixed on flexible reducing motor (23) output shaft, the other end is fixed on ball-screw (29), screw (26) and ball-screw (29) spin together and are fixed on nut seat web joint (35) by nut seat (25), nut seat web joint (35) is fixed on the bottom of pipeline riser (35), ball-screw (29) is fixed on connecting plate for electric motor (36) by leading screw left support abutment (27) and leading screw right support abutment (30), the electronic roller of pipeline (28) is fixed by two pieces of pipeline risers (34), passing piece conveying belt (33) is enclosed within the electronic roller of pipeline (28) outward, pipeline slide rail (31) is fixed on the side of pipeline support body (21), pipeline slide block (32) is slidably connected on pipeline slide rail (31), and be fixed together with the side of pipeline riser (34), screw (26) is fixed on nut seat (25), nut seat (25) is fixed on screw web joint (35), screw web joint (35) is fixed on the bottom of pipeline riser (34), the input end of flexible reducing motor (23) control signal and output terminal are connected by the input end of control device cable (38) and control device (37) control signal and output terminal, the input end of the electronic roller of pipeline (28) control signal and output terminal are connected by the input end of control device cable (38) and the control signal of control device (37) and output terminal,
Platform pipeline (3) is made up of live-rollers bearing (16), rotating disk conveying belt (17) and the electronic roller of rotating disk (18): the electronic roller of rotating disk (18) is fixed on rotating disk (15) by live-rollers bearing (16), rotating disk conveying belt (17) is enclosed within the electronic roller of rotating disk (18), and the input end of the electronic roller of rotating disk (18) control signal and output terminal are connected by the input end of control device cable (38) and control device (37) control signal and output terminal;
Detection platform (4) is by rotating disk (15), detection platform rotary electric machine (19) and detection platform base (20) composition: detection platform rotary electric machine (15) is fixed on detection platform base (20), detection platform base (20) is fixed on plumbous room framework (14), rotating disk (15) is fixed on the axle head of detection platform rotary electric machine (19), the input end of detection platform rotary electric machine (19) control signal and output terminal are connected by the input end of control device cable (38) and control device (37) control signal and output terminal,
Protective lead room (5) is by protective lead door (9), plumbous door electric sliding rail (10), protection stereotype (11), slide attachment plate (12), plumbous door slide block (13) and plumbous room framework (14) composition: protect stereotype (11) and be welded on plumbous room framework (14) that is welded by rectangular square tube, plumbous door electric sliding rail (10) is fixed on plumbous room framework (14), plumbous door slide block (13) is slidably connected on plumbous door electric sliding rail (10), one end and the protective lead door (9) of slide attachment plate (12) weld together, the other end and plumbous door slide block (13) are fixed together, X-ray tube (7) and flat panel detector (8) are separately fixed on the left and right side wall in plumbous room framework (14), the input end of plumbous door electric sliding rail (10) control signal and output terminal are connected by the input end of control device cable (38) and control device (37) control signal and output terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420848600.9U CN204330631U (en) | 2014-12-29 | 2014-12-29 | Online CT the cannot-harm-detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420848600.9U CN204330631U (en) | 2014-12-29 | 2014-12-29 | Online CT the cannot-harm-detection device |
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| Publication Number | Publication Date |
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| CN204330631U true CN204330631U (en) | 2015-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420848600.9U Expired - Fee Related CN204330631U (en) | 2014-12-29 | 2014-12-29 | Online CT the cannot-harm-detection device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104458769A (en) * | 2014-12-29 | 2015-03-25 | 丹东奥龙射线仪器集团有限公司 | Online CT (computed tomography) nondestructive testing device |
| CN106405060A (en) * | 2016-06-20 | 2017-02-15 | 襄城县创世纪科技咨询有限公司 | Electronic automatic nipple detector |
| CN106706672A (en) * | 2016-12-27 | 2017-05-24 | 中国科学院山西煤炭化学研究所 | Square tube catalyst dynamic structure in-situ characterization device and application thereof |
| CN108267560A (en) * | 2017-12-26 | 2018-07-10 | 连雪琼 | A kind of pole and pipe metal material non-destructive detecting device |
| CN109115810A (en) * | 2018-09-06 | 2019-01-01 | 厦门铂丰电子科技有限公司 | A kind of two-in-one X-ray common source inspection system and method |
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2014
- 2014-12-29 CN CN201420848600.9U patent/CN204330631U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104458769A (en) * | 2014-12-29 | 2015-03-25 | 丹东奥龙射线仪器集团有限公司 | Online CT (computed tomography) nondestructive testing device |
| CN104458769B (en) * | 2014-12-29 | 2017-02-01 | 丹东奥龙射线仪器集团有限公司 | Online CT (computed tomography) nondestructive testing device |
| CN106405060A (en) * | 2016-06-20 | 2017-02-15 | 襄城县创世纪科技咨询有限公司 | Electronic automatic nipple detector |
| CN106405060B (en) * | 2016-06-20 | 2019-07-12 | 永嘉铭轩机械科技有限公司 | A kind of automatic electronic milk nozzle detecting apparatus |
| CN106706672A (en) * | 2016-12-27 | 2017-05-24 | 中国科学院山西煤炭化学研究所 | Square tube catalyst dynamic structure in-situ characterization device and application thereof |
| CN108267560A (en) * | 2017-12-26 | 2018-07-10 | 连雪琼 | A kind of pole and pipe metal material non-destructive detecting device |
| CN109115810A (en) * | 2018-09-06 | 2019-01-01 | 厦门铂丰电子科技有限公司 | A kind of two-in-one X-ray common source inspection system and method |
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