CN204330630U - Bottleneck 360 degree of photographic testers - Google Patents
Bottleneck 360 degree of photographic testers Download PDFInfo
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- CN204330630U CN204330630U CN201420868027.8U CN201420868027U CN204330630U CN 204330630 U CN204330630 U CN 204330630U CN 201420868027 U CN201420868027 U CN 201420868027U CN 204330630 U CN204330630 U CN 204330630U
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Abstract
The utility model relates among a kind of testing transparent material or the device of the optical defect on surface, be specifically related to a kind of bottleneck 360 degree of photographic testers, comprise frame, crack detection mechanism and signal transacting industrial computer, crack detection organization establishes is above index plate side, corresponding index plate arranges assisted rotating mechanism and rolling bottle wheel, described crack detection mechanism comprises LED-backlit plate, CCD camera, photoelectric sensor and stationary installation, stationary installation comprises guide pole and fixed disc, fixed disc is fixed in frame by guide pole, fixed disc is fixed L ED backlight and CCD camera respectively, LED-backlit plate and CCD camera camera lens are oppositely arranged, CCD camera is connected with signal transacting industrial computer with LED-backlit plate.The utility model can not only improve crack detection precision, can also detect other open defect, effective control for product quality simultaneously, reduces equipment cost, enhances productivity.
Description
Technical field
The utility model relates among a kind of testing transparent material or the device of the optical defect on surface, is specifically related to a kind of bottleneck 360 degree of photographic testers.
Background technology
At present, the checking machine equipment that market is developed all adopts fixed angle, polyphaser to detect vial bottleneck or body Appearance quality defect, or adopts ring light to overlook to detect bottleneck upper surface defect, and in bottleneck crackle and bottle, putty cannot detect.
Application number be 200520086477.2 Chinese patent disclose a kind of glass bottle mouth detector, comprise frame, machine conveyor, spiral bottle-transportation track, index plate, bad bottle device for eliminating, propulsion system and signal transacting industrial computer, index plate and machine conveyor and spiral bottle-transportation track adapt, correspondingly with index plate be provided with detection station, detect station and be provided with three, detect above station and be provided with the pick-up unit adapted with glass bottle opening position, the corresponding station that detects is provided with the assisted rotating mechanism that vial is rotated, pick-up unit comprises the crack detection mechanism be made up of the optical receiver arranged in pairs and optical transmitting set, but traditional Photoelectric Detection only can detect crack defect, cannot detect for opaque open defect, there is mouth cylindrical part defect undetected.
Utility model content
For the deficiency in solving the problems of the technologies described above, the purpose of this utility model is: provide a kind of bottleneck 360 degree of photographic testers, can not only improve crack detection precision, can also detect other open defect, effective control for product quality simultaneously.
The technical scheme that the utility model adopts for its technical matters of solution is:
Described bottleneck 360 degree of photographic testers, comprise frame, crack detection mechanism and signal transacting industrial computer, crack detection organization establishes is above index plate side, corresponding index plate arranges assisted rotating mechanism and rolling bottle wheel, described crack detection mechanism comprises LED-backlit plate, CCD camera, photoelectric sensor and stationary installation, stationary installation comprises guide pole and fixed disc, fixed disc is fixed in frame by guide pole, fixed disc is fixed L ED backlight and CCD camera respectively, LED-backlit plate and CCD camera camera lens are oppositely arranged, CCD camera is connected with signal transacting industrial computer with LED-backlit plate.
The utility model is the equipment carrying out improving on the basis of existing glass bottle mouth detector, focus on improving original crack detection mechanism, overcome the defect of original Photoelectric Detection, improve measuring accuracy, frame, assisted rotating mechanism, rolling bottle wheel etc. all belong to the intrinsic assembly of existing bottleneck checking machine, repeat no more for its concrete structure.During work, glass bottle products is delivered into bottle inlet helical orbit through conveying belt by product, by helical orbit, product is delivered into index plate, vial drives index plate to arrive from switching stations through rotating mair motor, spinning motor drives rolling bottle wheel rotate and drive product rotation, vial triggers photoelectric sensor, photoelectric sensor triggering signal transmissions is to signal transacting industrial computer, signal transacting industrial computer controls LED-backlit plate stroboscopic and opens CCD camera camera function, LED-backlit plate is taken pictures for CCD camera and is provided suitable sources, ensure that apparent can be distinguished, while glass bottle products is revolved and is turned around, LED-backlit plate and CCD camera cooperatively interact, continuous shooting 8 width image, obtain the partition image in bottleneck and shoulder portion, each image-region is overlapping to ensure that 360 degree of regions obtain complete detection, further raising detects crackle and detects other as stain simultaneously, bubble, the open defects such as calculus, effective control for product quality.
Wherein, preferred version is:
Fixed disc is connected LED-backlit plate and bearing respectively by support bar I with support bar II, bearing fixation of C CD camera, and the height of LED-backlit plate and bearing can be regulated by support bar I and support bar II, to adapt to the vial of differing heights.
Described fixed disc outer rim evenly arranges 8-14 fixing circular hole, bracing frame I and bracing frame II is fixed on fixed disc respectively by fixing circular hole, suitable fixing circular hole can be selected to be fixed according to the actual needs of production line when LED-backlit plate and CCD camera are fixed.
Support frame as described above II and bearing hinged, CCD camera angle lens can be regulated by regulating the angle between bearing and bracing frame II, to meet demand of taking pictures.
Angle between described CCD camera camera lens and surface level is 3-15 degree, and CCD camera is taken pictures and not only will be clapped bottleneck and also will take shoulder, and camera lens slightly tilt angle is more comprehensive.
Described signal transacting industrial computer is provided with display screen, and the photo of CCD camera shooting is directly shown by signal transacting industrial computer.
Described signal transacting industrial computer connects and is connected with display screen, for realizing the complete display that CCD camera is taken pictures, arranges display screen specially for observing taking pictures of CCD camera.
Compared with prior art, the utility model has following beneficial effect:
The utility model is the equipment carrying out improving on the basis of existing glass bottle mouth detector, focus on improving original crack detection mechanism, to be taken pictures for CCD camera by LED-backlit plate and suitable sources is provided, crack detection precision can not only be improved, other open defect can also be detected simultaneously, effective control for product quality, the whole testing process of bottleneck crackle realizes automatically, detection mode is flexible, avoid causing detection camera to be installed because of limited space constant, reduce equipment cost, enhance productivity.
Accompanying drawing explanation
Fig. 1 the utility model structural drawing.
Fig. 2 the utility model LED-backlit plate and CCD camera position relationship sketch.
In figure: 1, frame; 2, signal transacting industrial computer; 3, index plate; 4, rolling bottle wheel; 5, LED-backlit plate; 6, CCD camera; 7, guide pole; 8, fixed disc; 9, support bar I; 10, support bar II; 11, bearing; 12, vial.
Embodiment
Below in conjunction with accompanying drawing, the utility model embodiment is described further:
Embodiment 1:
As shown in Figure 1-2, bottleneck described in the utility model 360 degree of photographic testers, comprise frame 1, crack detection mechanism and signal transacting industrial computer 2, crack detection organization establishes is above index plate 3 side, corresponding index plate 3 arranges assisted rotating mechanism and rolling bottle wheel 4, described crack detection mechanism comprises LED-backlit plate 5, CCD camera 6, photoelectric sensor and stationary installation, stationary installation comprises guide pole 7 and fixed disc 8, fixed disc 8 is fixed in frame 1 by guide pole 7, fixed disc 8 is fixed L ED backlight 5 and CCD camera 6 respectively, LED-backlit plate 5 and CCD camera 6 camera lens are oppositely arranged, CCD camera 6 is connected with signal transacting industrial computer 2 with LED-backlit plate 5, CCD camera 6 is omitted in figure.
Wherein, fixed disc 8 is connected LED-backlit plate 5 and bearing 11 respectively by support bar I9 with support bar II 10, bearing 11 fixation of C CD camera 6, the height of LED-backlit plate 5 and bearing 11 can be regulated by support bar I9 and support bar II 10, to adapt to the vial 12 of differing heights; Fixed disc 8 outer rim evenly arranges 8-14 fixing circular hole, bracing frame I9 and bracing frame II 10 is fixed on fixed disc 8 respectively by fixing circular hole, suitable fixing circular hole can be selected to be fixed according to the actual needs of production line when LED-backlit plate 5 and CCD camera 6 are fixed; Bracing frame II 10 is hinged with bearing 11, can regulate CCD camera 6 angle lens, to meet demand of taking pictures by regulating the angle between bearing 11 and bracing frame II 10; Angle between CCD camera 6 camera lens and surface level is 3-15 degree, and CCD camera 6 is taken pictures and not only will be clapped bottleneck and also will take shoulder, and camera lens slightly tilt angle is more comprehensive; Signal transacting industrial computer 2 is provided with display screen, and the photo that CCD camera 6 is taken directly is shown by signal transacting industrial computer 2.
The utility model is the equipment carrying out improving on the basis of existing glass bottle mouth detector, focus on improving original crack detection mechanism, overcome the defect of original Photoelectric Detection, improve measuring accuracy, frame, assisted rotating mechanism, rolling bottle wheel etc. all belong to the intrinsic assembly of existing bottleneck checking machine, repeat no more for its concrete structure.During work, vial 12 is delivered into bottle inlet helical orbit through conveying belt by product, by helical orbit, product is delivered into index plate 3, vial 12 drives index plate to arrive from switching stations through rotating mair motor, spinning motor drives rolling bottle wheel rotate and drive product rotation, vial 12 triggers photoelectric sensor, photoelectric sensor triggering signal transmissions is to signal transacting industrial computer 2, signal transacting industrial computer 2 controls LED-backlit plate 5 stroboscopic and opens CCD camera 6 camera function, LED-backlit plate 5 is taken pictures for CCD camera 6 and is provided suitable sources, ensure that apparent can be distinguished, while vial 12 revolves and turns around, LED-backlit plate 5 and CCD camera 6 cooperatively interact, continuous shooting 8 width image, obtain the partition image in bottleneck and shoulder portion, each image-region is overlapping to ensure that 360 degree of regions obtain complete detection, further raising detects crackle and detects other as stain simultaneously, bubble, the open defects such as calculus, effective control for product quality.
Embodiment 2:
The present embodiment is on the basis of embodiment 2, and for signal transacting industrial computer 2 connects other display screen, for showing bottleneck and the shoulder portion photo of CCD camera 6 shooting, other structures of the present embodiment are identical with embodiment 1.
Claims (7)
1. a bottleneck 360 degree of photographic testers, comprise frame (1), crack detection mechanism and signal transacting industrial computer (2), crack detection organization establishes is above index plate (3) side, corresponding index plate (3) arranges assisted rotating mechanism and rolling bottle wheel (4), it is characterized in that, described crack detection mechanism comprises LED-backlit plate (5), CCD camera (6), photoelectric sensor and stationary installation, stationary installation comprises guide pole (7) and fixed disc (8), fixed disc (8) is fixed in frame (1) by guide pole (7), fixed disc (8) is fixed L ED backlight (5) respectively, CCD camera (6) and photoelectric sensor, LED-backlit plate (5) and CCD camera (6) camera lens are oppositely arranged, CCD camera (6), LED-backlit plate (5) is connected with signal transacting industrial computer (2) with photoelectric sensor.
2. bottleneck according to claim 1 360 degree of photographic testers, it is characterized in that, described fixed disc (8) is connected LED-backlit plate (5) and bearing (11) respectively by support bar I (9) with support bar II (10), bearing (11) fixation of C CD camera (6).
3. bottleneck according to claim 2 360 degree of photographic testers, it is characterized in that, described fixed disc (8) outer rim evenly arranges 8-14 fixing circular hole, and bracing frame I (9) and bracing frame II (10) is fixed on fixed disc (8) respectively by fixing circular hole.
4. the 360 degree of photographic testers of the bottleneck according to Claims 2 or 3, is characterized in that, support frame as described above II (10) is hinged with bearing (11).
5. bottleneck according to claim 1 360 degree of photographic testers, is characterized in that, the angle of described CCD camera (6) between camera lens and surface level is 3-15 degree.
6. bottleneck according to claim 1 360 degree of photographic testers, is characterized in that, described signal transacting industrial computer (2) is provided with display screen.
7. bottleneck according to claim 1 360 degree of photographic testers, is characterized in that, described signal transacting industrial computer (2) is connected with display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420868027.8U CN204330630U (en) | 2014-12-31 | 2014-12-31 | Bottleneck 360 degree of photographic testers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420868027.8U CN204330630U (en) | 2014-12-31 | 2014-12-31 | Bottleneck 360 degree of photographic testers |
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| Publication Number | Publication Date |
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| CN204330630U true CN204330630U (en) | 2015-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420868027.8U Active CN204330630U (en) | 2014-12-31 | 2014-12-31 | Bottleneck 360 degree of photographic testers |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108732184A (en) * | 2018-05-22 | 2018-11-02 | 丹阳市精通眼镜技术创新服务中心有限公司 | A kind of apparatus and method of resin lens leakage film defects detection |
-
2014
- 2014-12-31 CN CN201420868027.8U patent/CN204330630U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108732184A (en) * | 2018-05-22 | 2018-11-02 | 丹阳市精通眼镜技术创新服务中心有限公司 | A kind of apparatus and method of resin lens leakage film defects detection |
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