CN204328077U - A kind of V-type three-way regulating ball valve - Google Patents
A kind of V-type three-way regulating ball valve Download PDFInfo
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- CN204328077U CN204328077U CN201420812106.7U CN201420812106U CN204328077U CN 204328077 U CN204328077 U CN 204328077U CN 201420812106 U CN201420812106 U CN 201420812106U CN 204328077 U CN204328077 U CN 204328077U
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- 230000001105 regulatory effect Effects 0.000 title claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 26
- 230000000694 effects Effects 0.000 abstract description 2
- 230000001276 controlling effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- -1 petrochemical Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种自动化执行元件,特别涉及的是一种三通调节球阀。 The invention relates to an automatic actuator, in particular to a three-way regulating ball valve.
背景技术 Background technique
在石油、石化、化工、水处理、罐区等行业生产工艺中,需要实现气体、液体、粉末等介质的分流、合流、混流调节要求时,而现有的三通球阀一般只用于管道中介质的分流、合流以及流向的切换,其开启位置通常均为90°,在这种情况下,某一个管道不是处于全开位置,就是全关位置,即三通球阀无法实现流量调节和流量比例混合。 In the production process of petroleum, petrochemical, chemical, water treatment, tank farm and other industries, when it is necessary to realize the requirements of diversion, confluence and mixed flow regulation of gas, liquid, powder and other media, the existing three-way ball valves are generally only used in pipelines The opening position of the diversion, confluence and flow direction of the medium is usually 90°. In this case, a certain pipeline is either in the fully open position or the fully closed position, that is, the three-way ball valve cannot realize flow adjustment and flow ratio. mix.
发明内容 Contents of the invention
鉴于背景技术中存在的技术问题,本发明所解决的技术问题旨在提供一种能够实现流量调节、比例混合又能分流合流的V型三通调节球阀。 In view of the technical problems in the background technology, the technical problem to be solved by the present invention is to provide a V-type three-way regulating ball valve that can realize flow regulation, proportional mixing, and diversion and confluence.
为解决上述技术问题,本发明采用如下的技术方案:一种V型三通调节球阀,包括阀体、阀盖、阀芯、阀杆,所述阀芯设置在阀体内,所述阀体和阀盖组合形成两个介质流进通道和一个介质流出通道,各介质流进通道的内口分别设有阀座,其特征在于:所述阀芯为半球结构并且阀芯上开有两个V型切口,阀芯由阀杆带动旋转,阀芯的密封工作面是球面,该密封工作面对应阀座进行密封,两个V型切口设置在密封工作面的两侧。 In order to solve the above technical problems, the present invention adopts the following technical solutions: a V-shaped three-way regulating ball valve, including a valve body, a valve cover, a valve core, and a valve stem, the valve core is arranged in the valve body, and the valve body and The valve cover is combined to form two medium inflow channels and one medium outflow channel. The inner ports of each medium inflow channel are respectively provided with valve seats. It is characterized in that: the valve core is a hemispherical structure and two V V-shaped cutout, the valve core is rotated by the valve stem, the sealing working surface of the valve core is a spherical surface, and the sealing working surface is sealed corresponding to the valve seat, and two V-shaped cutouts are arranged on both sides of the sealing working surface.
所述阀芯与阀杆采用花键连接,阀杆包括上阀杆和下阀杆,上下阀杆采用自润滑轴承固定在阀体上。 The valve core and the valve stem are connected by splines, and the valve stem includes an upper valve stem and a lower valve stem, and the upper and lower valve stems are fixed on the valve body by self-lubricating bearings.
所述阀座与阀芯的预紧密封力采用波形弹簧。 The pre-tightening sealing force between the valve seat and the valve core adopts a wave spring.
每个V型切口按水平面上下对称设置,两个V型切口按竖直平面前后对称设置,阀芯转动使密封工作面在两个阀座之间移动,阀芯密封工作面两侧的两个流道开口的流通面积分别呈百分比变化。 Each V-shaped notch is arranged symmetrically up and down on the horizontal plane, and two V-shaped notches are arranged symmetrically on the vertical plane. The rotation of the valve core makes the sealing working surface move between the two valve seats. The flow area of the runner openings is varied in percentage respectively.
本发明的有益效果为,V型三通调节球阀不仅能够控制阀口(内口)之间的联通或切断,同时还对介质起到控制流量的作用,可以精确控制流量的大小进行比例混合。阀芯旋转,开口面的形状从三角形逐渐变化到圆弧形,因而改变阀门的流通面积,球体开口面积的不断变化实现阀门的流量调节,其流量特性为近似等百分比特性。阀芯与阀杆采用花键连接,上下阀杆采用自润滑轴承固定,具有回转精度高和转动稳定性好。阀座与阀芯的预紧密封力采用波形弹簧,可保证阀座始终与阀芯紧密接触,密封性能好,可对在长期使用中密封副磨损起到自动补偿功能。因此本发明与现有技术相比具有突出的实质性特点和显著的进步。 The beneficial effect of the invention is that the V-type three-way regulating ball valve can not only control the connection or cut-off between the valve ports (inner ports), but also control the flow of the medium, and can accurately control the size of the flow for proportional mixing. When the valve core rotates, the shape of the opening surface gradually changes from triangle to arc shape, thus changing the flow area of the valve, and the continuous change of the opening area of the sphere realizes the flow adjustment of the valve, and its flow characteristics are approximately equal percentage characteristics. The valve core and valve stem are connected by splines, and the upper and lower valve stems are fixed by self-lubricating bearings, which have high rotation precision and good rotation stability. The pre-tightening sealing force between the valve seat and the valve core adopts a wave spring, which can ensure that the valve seat is always in close contact with the valve core, has good sealing performance, and can automatically compensate for the wear of the sealing pair during long-term use. Therefore, compared with the prior art, the present invention has outstanding substantive features and remarkable progress.
附图说明 Description of drawings
下面结合附图描述本发明的实施方式及实施例的有关细节及工作原理。 The details and working principles of the implementation modes and examples of the present invention will be described below with reference to the accompanying drawings.
图1为本发明沿阀杆轴心面的剖视的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention, taken along the axial plane of the valve stem.
图2为本发明垂直阀杆的剖视的结构示意图。 Fig. 2 is a structural schematic diagram of a cross section of a vertical valve stem of the present invention.
图3、4为本发明阀芯的立体结构示意图。图3对着密封工作面,图4对着V型口。 3 and 4 are schematic diagrams of the three-dimensional structure of the valve core of the present invention. Figure 3 is facing the sealing working surface, and Figure 4 is facing the V-shaped port.
图中:1阀体,2阀芯,3阀座,4波形弹簧,5阀盖,6密封座盖,7下阀杆,8自润滑轴承,9上阀杆。 Among the figure: 1 valve body, 2 valve core, 3 valve seat, 4 wave spring, 5 valve cover, 6 sealing seat cover, 7 lower valve stem, 8 self-lubricating bearing, 9 upper valve stem.
具体实施方式 Detailed ways
参见附图,本实施方式中一种用于流量调节和流量比例混合的V型三通调节球阀,包括阀体1、阀盖5、阀芯2、阀杆,所述阀芯2设置在阀体1内,所述阀体1和阀盖5组合形成两个介质流进通道A、B和一个介质流出通道C,各介质流进通道的内口分别设有阀座3,所述阀芯2为半球结构并且阀芯上开有两个V型切口,阀芯由阀杆带动旋转,阀芯2的密封工作面是球面,该密封工作面对应阀座进行密封,两个V型切口设置在密封工作面的两侧。因此阀芯转动会使密封工作面在两个阀座之间移动,密封工作面能够对一个介质流进通道全部封闭住,也可以处于两个介质流进通道之间,实现阀芯转动可以切换流向、合流以及分流的作用。同时密封工作面在两个阀座之间移动,密封工作面两侧的V型切口分别控制两个介质流进通道的流通面积,两个流通面积分别呈百分比变化,两个介质流进通道的流量得到调节。 Referring to the accompanying drawings, a V-shaped three-way regulating ball valve for flow regulation and flow proportional mixing in this embodiment includes a valve body 1, a valve cover 5, a valve core 2, and a valve stem. The valve core 2 is arranged on the valve In the body 1, the valve body 1 and the valve cover 5 are combined to form two medium inflow channels A, B and one medium outflow channel C, and the inner ports of each medium inflow channel are respectively provided with valve seats 3, and the valve core 2 is a hemispherical structure and there are two V-shaped cuts on the valve core. The valve core is rotated by the valve stem. The sealing working surface of the valve core 2 is a spherical surface. The sealing working surface is sealed corresponding to the valve seat. Set on both sides of the sealing working surface. Therefore, the rotation of the spool will cause the sealing working surface to move between the two valve seats. The sealing working surface can completely close one medium inflow channel, or it can be between two medium inflow channels, so that the spool rotation can be switched. The role of flow direction, confluence and divergence. At the same time, the sealing working surface moves between the two valve seats. The V-shaped cutouts on both sides of the sealing working surface respectively control the flow area of the two medium flow channels. Flow is regulated.
由于阀芯2上开设两个V型切口,阀芯旋转,其中一个开口面的形状从三角形逐渐变化到圆弧形,因而改变阀门的流通面积,球体开口面积的不断变化实现阀门的流量调节,其流量特性为近似等百分比特性。由于阀芯上开有两个V型切口,阀芯的两个V型切口对应控制两个介质流进通道的流道开口的面积,则阀芯上的两个流道开口(即流通面积)相对阀体的流体通道的开度就有所不同,转动过程中又不断变化,从而达到进入的流体按比例调节混合的目的。三通以及阀芯具有两个V型切口的特点配合保证V型三通调节球阀不仅能够控制阀口之间的联通或切断,同时还对介质起到控制流量的作用,可以精确控制流量的大小进行比例混合。本实施例中每个V型切口按水平面上下对称设置,两个V型切口按竖直平面前后对称设置。 Since two V-shaped cutouts are opened on the spool 2, the spool rotates, and the shape of one of the opening surfaces gradually changes from a triangle to an arc shape, thereby changing the flow area of the valve, and the continuous change of the sphere opening area realizes the flow adjustment of the valve. Its flow characteristics are approximately equal percentage characteristics. Since there are two V-shaped cutouts on the spool, and the two V-shaped cutouts of the spool correspond to the area of the flow channel openings that control the flow of two media into the channels, the two flow channel openings on the spool (that is, the flow area) The opening degree of the fluid channel relative to the valve body is different, and changes continuously during the rotation process, so as to achieve the purpose of adjusting and mixing the incoming fluid in proportion. The tee and the spool have two V-shaped cutouts to ensure that the V-shaped three-way regulating ball valve can not only control the connection or cut-off between the valve ports, but also control the flow of the medium, and can accurately control the size of the flow. Mix proportionately. In this embodiment, each V-shaped notch is arranged symmetrically up and down on the horizontal plane, and two V-shaped notches are arranged symmetrically on the front and back of the vertical plane.
所述阀芯2与阀杆采用花键连接,阀杆包括上阀杆9和下阀杆7,上下阀杆采用自润滑轴承8固定在阀体上,阀芯在阀体内具有回转精度高和转动稳定性好的效果。 The valve core 2 and the valve stem are connected by splines. The valve stem includes an upper valve stem 9 and a lower valve stem 7. The upper and lower valve stems are fixed on the valve body by self-lubricating bearings 8. The valve core has high rotation precision and Good rotation stability.
所述阀座3与阀芯2的预紧密封力采用波形弹簧4。即阀座3与阀盖5之间设波形弹簧4,阀座3与密封座盖6之间设波形弹簧,可保证阀座始终与阀芯紧密接触,密封性能好,可对在长期使用中密封副磨损起到自动补偿功能。 The pre-tightening sealing force between the valve seat 3 and the valve core 2 adopts a wave spring 4 . That is, a wave spring 4 is set between the valve seat 3 and the valve cover 5, and a wave spring is set between the valve seat 3 and the sealing seat cover 6, which can ensure that the valve seat is always in close contact with the valve core, and the sealing performance is good, which can be used for long-term use. The wear of the sealing pair plays an automatic compensation function.
由于阀芯被设计成V型半球结构,介质流道不再贯穿阀芯内部,不再影响阀门的通径,阀门(球阀)的体积减小,用料省,成本低。 Since the valve core is designed as a V-shaped hemispherical structure, the medium flow channel no longer runs through the inside of the valve core, and no longer affects the diameter of the valve. The volume of the valve (ball valve) is reduced, the material is saved, and the cost is low.
由于阀芯被设计成V型半球结构,阀芯所在处的流道空间大,介质流动通畅,结晶或杂质被带出阀外,不会聚集在阀内腔造成堵塞,完全解决了三通球阀阀腔易沉积介质的问题。 Since the valve core is designed as a V-shaped hemispherical structure, the flow channel space where the valve core is located is large, the medium flows smoothly, crystallization or impurities are carried out of the valve, and will not accumulate in the valve cavity to cause blockage, which completely solves the three-way ball valve. The problem that the valve chamber is easy to deposit medium.
由于阀芯的两个V型切口,对阀座具有剪切作用,介质不会粘黏在球面,起到自洁功能,从而有效的保护密封面,避免阀门卡死现象发生。 Due to the two V-shaped cutouts of the valve core, it has a shearing effect on the valve seat, the medium will not stick to the spherical surface, and it has a self-cleaning function, thereby effectively protecting the sealing surface and preventing the valve from being stuck.
本实施方式中V型三通调节球阀工作原理,A、B为两个介质流进通道,C为介质流出通道,当要切换流向时转动阀芯,使阀芯密封工作面挡住A或B通道,则B与C连通,或A与C连通;当混流时,转动阀芯使阀芯两个V型切口分别与A、B通道连通,实现混流,并且混流的时候可以做到流量大小以及比例的调节(通过V型切口与A、B通道口接触重合部分的流通口大小来实现)。 The working principle of the V-shaped three-way regulating ball valve in this embodiment is that A and B are two medium inflow channels, and C is a medium outflow channel. When the flow direction is to be switched, the valve core is rotated so that the sealing working surface of the valve core blocks the A or B channel. , then B and C are connected, or A and C are connected; when the flow is mixed, turn the valve core so that the two V-shaped cutouts of the valve core are respectively connected with the A and B channels to realize the mixed flow, and the flow rate and ratio can be achieved when the flow is mixed. Adjustment (realized by the size of the flow port in the overlapping part of the V-shaped notch and the A and B channel ports).
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104455560A (en) * | 2014-12-22 | 2015-03-25 | 浙江力诺流体控制科技股份有限公司 | V-shaped three-way adjustment ball valve |
| CN106678387A (en) * | 2016-08-05 | 2017-05-17 | 维都利阀门有限公司 | Intelligent adjusting multifunctional ball valve |
| CN108563253A (en) * | 2018-06-19 | 2018-09-21 | 南京中船绿洲环保有限公司 | The automatic experimental system of oily water and experimental method |
| CN112524277A (en) * | 2020-11-30 | 2021-03-19 | 江苏亿阀股份有限公司 | High-adjustable-ratio adjusting ball valve core design method and ball valve |
| CN112963581A (en) * | 2020-12-22 | 2021-06-15 | 洪伟渠 | Proportional three-way valve core of hydrogen fuel cell cooling system and manufacturing method thereof |
| CN113653833A (en) * | 2021-08-24 | 2021-11-16 | 盐城市中海船舶机械制造有限公司 | Improved marine valve and production process thereof |
| CN114017525A (en) * | 2021-11-03 | 2022-02-08 | 许浩然 | a control valve |
| CN114673801A (en) * | 2022-03-31 | 2022-06-28 | 中国船舶重工集团公司第七0七研究所九江分部 | Linear regulating valve |
| CN116045025A (en) * | 2023-02-03 | 2023-05-02 | 山东新和成维生素有限公司 | A regulating valve and a continuous crystallization system containing the regulating valve |
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2014
- 2014-12-22 CN CN201420812106.7U patent/CN204328077U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104455560A (en) * | 2014-12-22 | 2015-03-25 | 浙江力诺流体控制科技股份有限公司 | V-shaped three-way adjustment ball valve |
| CN106678387A (en) * | 2016-08-05 | 2017-05-17 | 维都利阀门有限公司 | Intelligent adjusting multifunctional ball valve |
| CN108563253A (en) * | 2018-06-19 | 2018-09-21 | 南京中船绿洲环保有限公司 | The automatic experimental system of oily water and experimental method |
| CN112524277A (en) * | 2020-11-30 | 2021-03-19 | 江苏亿阀股份有限公司 | High-adjustable-ratio adjusting ball valve core design method and ball valve |
| CN112963581A (en) * | 2020-12-22 | 2021-06-15 | 洪伟渠 | Proportional three-way valve core of hydrogen fuel cell cooling system and manufacturing method thereof |
| CN113653833A (en) * | 2021-08-24 | 2021-11-16 | 盐城市中海船舶机械制造有限公司 | Improved marine valve and production process thereof |
| CN114017525A (en) * | 2021-11-03 | 2022-02-08 | 许浩然 | a control valve |
| CN114673801A (en) * | 2022-03-31 | 2022-06-28 | 中国船舶重工集团公司第七0七研究所九江分部 | Linear regulating valve |
| CN116045025A (en) * | 2023-02-03 | 2023-05-02 | 山东新和成维生素有限公司 | A regulating valve and a continuous crystallization system containing the regulating valve |
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