CN204325098U - 一种油田废弃物热分解装置 - Google Patents
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Abstract
本实用新型实施例公开了一种油田废弃物热分解装置,包括壳体,所述壳体内部设置烟道和加热腔,所述加热腔与所述烟道隔绝,其特征在于,所述壳体的内壁上设置有多个隔板,多个所述隔板使得所述烟道呈蛇形结构。本实用新型中在热分解装置的壳体的内壁上设置隔板,使得壳体内部的烟道呈蛇形结构,以改变烟气的流向及流速,增加其湍流效果和停留时间,从而提高加热腔与烟气间的换热效率。
Description
技术领域
本实用新型涉及油田废弃物处理技术领域,更具体地说,涉及一种油田废弃物热分解装置。
背景技术
随着国家对页岩气等非常规能源开发力度的加大,废弃油基泥浆和含油钻屑不断大量产生和累积,钻井阶段单井产生的含油钻屑约300-500吨,其中油类物质占25-30%。
在油气勘探开发生产中,废弃油基泥浆和含油钻屑处置不当将造成水资源、土壤等的严重污染,并制约开发进度,因此油基泥浆和含油钻屑的无害化处理普遍受到重视。世界各国对油田废弃物的毒性分析、环境影响评价以及处理技术等方面做了大量工作。每种处理技术都有其适用范围,应根据油气田的地理环境、水文、土壤、钻井液的组成及经济性来选择。
目前,一种石油化工废弃物分离处理方法,主要是通过输送装置将油田废弃物输送至热分解装置的加热腔中,然后进行高温分解处理。由于加热腔与烟气的有效接触面积小,因此,当前的热分解装置的换热效率低。
综上所述,如何提高油田废弃物热分解装置的换热效率,成为本领域技术人员亟待解决的技术问题。
实用新型内容
有鉴于此,本实用新型的目的在于提供一种油田废弃物热分解装置,以实现提高热分解装置的换热效率的目的。
为实现上述目的,本实用新型提供如下技术方案:
一种油田废弃物热分解装置,包括壳体,所述壳体内部设置烟道和加热腔,所述加热腔与所述烟道隔绝,所述壳体的内壁上设置有多个隔板,多个所述隔板使得所述烟道呈蛇形结构。
优选地,上述油田废弃物热分解装置中,多个所述隔板设置在所述壳体的相对的两个内壁上。
优选地,上述油田废弃物热分解装置中,多个所述隔板设置在所述壳体位于顶部和底部的两个内壁上。
优选地,上述油田废弃物热分解装置中,多个所述隔板设置在所述壳体位于两侧的两个内壁上。
优选地,上述油田废弃物热分解装置中,所述隔板为板状结构或格栅式结构。
优选地,上述油田废弃物热分解装置中,所述加热腔的壳体上设置有肋片。
优选地,上述油田废弃物热分解装置中,所述肋片为多个,多个所述肋片沿所述加热腔的周向布置,且所述肋片沿所述加热腔的长度方向延伸。
优选地,上述油田废弃物热分解装置中,所述肋片呈螺旋状布置在所述加热腔的壳体上。
优选地,上述油田废弃物热分解装置中,所述加热腔由螺旋槽纹管制作而成。
优选地,上述油田废弃物热分解装置中,所述肋片设置在所述加热腔的壳体的外壁上或者内壁上。
从上述技术方案中可以看出,本实用新型中的所述壳体的内壁上设置有多个隔板,多个所述隔板使得所述烟道呈蛇形结构。如此一来,烟气在进入烟道时,流向及流速不断改变,湍流效果及停留时间得到增加从而提高了热分解装置的换热效率。
附图说明
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本实用新型实施例所提供的一种油田废弃物热分解装置的前视结构示意图;
图2为本实用新型实施例所提供的一种油田废弃物热分解装置的俯视结构示意图;
图3至图5为本实用新型实施例所提供的加热腔的结构示意图。
其中,1为油田废弃物热分解装置、11为加热腔、111为肋片、12为烟道、13为壳体、14为隔板。
具体实施方式
本实用新型的核心是公开一种热分解装置,以实现提高热分解装置的换热效率的目的。以下,参照附图对实施例进行说明。此外,下面所示的实施例不对权利要求所记载的实用新型内容起任何限定作用。另外,下面实施例所表示的构成的全部内容不限于作为权利要求所记载的实用新型的解决方案所必需的。
请参阅图1和图2所示的油田废弃物热分解装置,该油田废弃物热分解装置1,包括壳体13,所述壳体13内部设置烟道,所述加热腔与所述烟道隔绝,所述壳体13的内壁上设置有多个隔板14,多个所述隔板14使得所述烟道呈蛇形结构。
本实用新型中的所述壳体13的内壁上设置有多个隔板14,多个所述隔板14使得所述烟道呈蛇形结构。如此一来,烟气在进入烟道时,流向及流速不断改变,湍流效果及停留时间得到增加,从而提高了热分解装置的换热效率。
本实用新型实施例中通过烟道内的挡板改变烟气的流向及流速,增加其湍流效果及停留时间,提高热分解装置的换热效率,其中,隔板14的作用是促使烟气持续横向冲刷加热腔壳体,隔板14可以设置在壳体13的任何一个内壁上,只要能够形成蛇形烟道结构均可。
本实用新型实施例中多个所述隔板14设置在所述壳体13的相对的两个内壁上。之所以设置在两个内壁上,使得设置在其中的一个内壁上的隔板14与相邻的设置在另一个内壁上的隔板14形成交错的形式,从而使得烟道形成蛇形结构。
图1所示的油田废弃物热分解装置中,多个所述隔板14设置在所述壳体13位于顶部和底部的两个内壁上。
图2所示的油田废弃物热分解装置中,多个所述隔板14设置在所述壳体13位于两侧的两个内壁上。
所述隔板14为板状结构或格栅式结构。
为了进一步提高油田废弃物热分解装置的换热效率,加热腔11壳体上设置有肋片111。
本实用新型中的加热腔11的壳体上设置有肋片111,烟道12内的烟气将热量传递给加热腔11,有效换热面积相较于现有技术变大,从而提高了热分解装置1的换热效率。
需要说明的是,本实用新型可以从两个方面提高热分解装置1的换热效率,当肋片111设置在加热腔11壳体的的外壁上时,可以增加加热腔11与烟气的接触面积,从而能够提高整个热分解装置1的换热效率;当肋片111设置在加热腔11壳体的的内壁上时,可以增加油田废弃物与加热腔11的接触面积,从而能够提高整个热分解装置1的换热效率。
本实用新型中的肋片111可以是连续结构也可以是间断的结构,所谓的连续结构请参阅图3至图5,其中,图3所示的肋片111为多个,多个肋片111沿加热腔11的周向布置(肋片111呈辐射状布置在加热腔11壳体的的外壁上),且肋片111沿加热腔11的长度方向延伸。
图4所示的加热腔11,肋片111呈螺旋状布置在加热腔11的壳体上,图示中肋片111的数量为一片,但是本实用新型并不仅仅局限于一个肋片111的形式。
上述肋片111与加热腔11的壳体间可以采用焊接的形式固定在一起,还可以采用锻造的形式固定在一起,或者通过销钉固定在一起。
加热腔11还可由螺旋槽纹管或波节管或粗糙表面管等制作而成,如图5所示。
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。
Claims (9)
1.一种油田废弃物热分解装置,包括壳体,所述壳体内部设置烟道和加热腔,所述加热腔与所述烟道隔绝,其特征在于,所述壳体的内壁上设置有多个隔板,多个所述隔板使得所述烟道呈蛇形结构。
2.如权利要求1所述的油田废弃物热分解装置,其特征在于,多个所述隔板设置在所述壳体的相对的两个内壁上。
3.如权利要求2所述的油田废弃物热分解装置,其特征在于,多个所述隔板设置在所述壳体位于顶部和底部的两个内壁上。
4.如权利要求2所述的油田废弃物热分解装置,其特征在于,多个所述隔板设置在所述壳体位于两侧的两个内壁上。
5.如权利要求1至4中任一项所述的油田废弃物热分解装置,其特征在于,所述隔板为板状结构或格栅式结构。
6.如权利要求1所述的油田废弃物热分解装置,其特征在于,所述加热腔的壳体上设置有肋片。
7.如权利要求6所述的油田废弃物热分解装置,其特征在于,所述肋片为多个,多个所述肋片沿所述加热腔的周向布置,且所述肋片沿所述加热腔的长度方向延伸。
8.如权利要求6所述的油田废弃物热分解装置,其特征在于,所述肋片呈螺旋状布置在所述加热腔的壳体上。
9.如权利要求6至8中任一项所述的油田废弃物热分解装置,其特征在于,所述肋片设置在所述加热腔的壳体的外壁上或者内壁上。
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